File_2012_Document1

32 Jindal Steel & Power Limited Business Leadership Sustainable Operations Excellent Governance Robust FinancialsOperational ReviewAnnual Report 2011-1233Angul, OdishaJSPL PLANS TO SET UP A STEEL PLANT (12.5 MTPA CAPACITY) AND GENERATE2600 MW OF ENERGY IN PHASES.Key highlightsCommissioned two units of 6x135 MWcaptive power plantDeveloped a housing colony(287 houses completed), 418 housesand hostel building under progressPlans for 2012-13Commission the 1.5 MTPA steel plantCommission next 4x135 MW phases ofthe plantDRI plant based on Syn Gas. This willbe for the first time in the world andthe plant will be based on Midrex -Technology with a capacity of 1.80 MTPABarbil, OdishaJSPL Pellet plant has a capacity of4.5 MTPA production for different gradesof pellets. The plant is of dry grinding,with recuperation type of straight gradehearth layer. In addition to the existing4.5 MTPA Pellet Plant, JSPL is setting up a4.5 MTPA Iron Ore pelletisation plant,with wet grinding process for betterenvironmental protection and superiorquality of pellets for steel making.The pelletisation will be a value-addedprocess of iron ore fines and betterutilisation of powdery ore availablein the mines. The plant will meet ourcaptive requirements.As JSPL is actively engaged in thepromotion of alternative fuels, at Barbil,the pellet production will be throughcoal gasification, replacing fuel. This isan innovative initiative, first-of-its-kind inthe world, using circulating fluidised bedtechnology for coal gasification.Tensa, Odisha(Iron Ore mine)JSPL’s iron ore mine at Tensa caters tothe Company’s requirement of iron orefor producing sponge iron. As part ofJSPL’s backward integration plans tomake the Company self-reliant, iron orefrom Tensa mine ensures consistency inraw material quality. A 350 TPH crushingplant, a mobile screening unit is beingoperated to ensure the availability ofhigh-grade iron ore and fines for sinterplant at Raigarh (Chhattisgarh).These mines are accredited with ISO9001:2008 (Quality ManagementSystem), ISO 14001:2004 (EnvironmentManagement System) and OHSAS18001:2007 (Occupational Health andSafety Management System). Operatedin an eco-friendly manner, the mineeffectively controls pollution levels.For the adoption of best environmentmanagement practices, the mines havebeen conferred with the ‘PollutionControl Appreciation Award under theCategory mines’ given by the StatePollution Control Board, Odisha. Throughtotal productive maintenance it aims toachieve Zero Accident, Zero Breakdownand Zero Defects.Aerial view of upcoming integrated steel plant at Angul, Odisha4.5 MTPA Iron Ore Pelletisation Plant at Barbil, Odisha Gateway to Iron Ore Mine at Tensa, Odisha