On-The-Vehicle - aesco

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Table of ContentsOwner’s Responsibility . . . . . . . . . . . . . . . .iiiDefinitions of Hazard Levels . . . . . . . . . . . . . . . .iiiWarning Instructions . . . . . . . . . . . . . . . . . . . . . .ivSafety Notices and Decals . . . . . . . . . . . . . . . . . .vImportant Safety Instructions . . . . . . . . . .viBefore You Begin . . . . . . . . . . . . . . . . . . . . .1Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Electrical Requirements . . . . . . . . . . . . . . . . . . . .1Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . .2Standard Accessories . . . . . . . . . . . . . . . . . . . . .3Principle Operating PartsKnow Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . .4Portable Stand System . . . . . . . . . . . . . . . . . . . .4800 On-The-Vehicle Brake Lathe . . . . . . . . . . . . .5Installation and Set Up Instructions800 Brake Lathe and Portable StandSystem Assembly . . . . . . . . . . . . . . . . . . . . .6 - 7800 Brake Lathe and Portable StandSystem Inspection . . . . . . . . . . . . . . . . . . . . .7 - 8Familiarize Yourself with the800 Brake Lathe . . . . . . . . . . . . . . . . . . . . . . .8 - 9Dial Indicator Assembly and Set Up . . . . . . . . . .10Operating InstructionsHub Adapter Mounting andBearing Inspection . . . . . . . . . . . . . . . . . . . . . . .11Brake Rotor Inspection . . . . . . . . . . . . . . . . . . .12Lathe to Vehicle Attachment . . . . . . . . . . . . . . .13Cutting Head Positioning . . . . . . . . . . . . . . . . . .14Adjusting the Lathe Runout . . . . . . . . . . . .15 - 16Tool Holder Adjustment . . . . . . . . . . . . . . . .16 - 17Completing the Cut . . . . . . . . . . . . . . . . . . . . . .17Removing the Lathe . . . . . . . . . . . . . . . . . .18 - 19Setup for Opposite Side Vehicle RotorResurfacing . . . . . . . . . . . . . . . . . . . . . . . .19 - 20Preventive MaintenanceOiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Care of Hub Adapters . . . . . . . . . . . . . . . . . . . .20Adjustment Knob Repositioning . . . . . . . .21Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Troubleshooting . . . . . . . . . . . . . . . . . . . . .21Contentsii • AMMCO 800 On-The-Vehicle Brake Lathe
Owner’s ResponsibilityTo maintain machine and user safety, the responsibilityof the owner is to read and follow these instructions:• Follow all installation instructions.• Make sure installation conforms to all applicableLocal, State, and Federal Codes, Rules, andRegulations; such as State and Federal OSHARegulations and Electrical Codes.• Carefully check the unit for correct initial function.• Read and follow the safety instructions. Keepthem readily available for machine operators.• Make certain all operators are properly trained,know how to safely and correctly operate theunit, and are properly supervised.• Allow unit operation only with all parts in placeand operating safely.• Carefully inspect the unit on a regular basis andperform all maintenance as required.• Service and maintain the unit only with genuineAMMCO ® replacement parts.• Keep all instructions permanently with the unitand all decals/labels/notices on the unit clean andvisible.• Do not override safety features.• If ownership of the unit is transferred, providenew owner all information, manuals, and provideAMMCO ® new ownership information.WARNINGFailure to follow danger, warning, and cautioninstructions may lead to serious personalinjury or death to operator orbystander or damage to property. Do notoperate this machine until you read andunderstand all the dangers, warnings andcautions in this manual. For additionalcopies of either, or further information,contact:Hennessy Industries, Inc.1601 J.P. Hennessy DriveLaVergne, TN 37086-3565(615) 641-7533 or (800) 688-6359www.ammcoats.comSafetyDefinitions of Hazard LevelsIdentify the hazard levels used in this manual withthe following definitions and signal words:DANGERWatch for this symbol:It Means: Immediate hazards, which will result insevere personal injury or death.WARNINGWatch for this symbol:It Means: Hazards or unsafe practices, which couldresult in severe personal injury or death.CAUTIONWatch for this symbol:DANGERWARNINGCAUTIONIt Means: Hazards or unsafe practices, which mayresult in minor personal injury or product or propertydamage.Watch for this symbol! It means BE ALERT! Yoursafety, or the safety of others, is involved!AMMCO 800 On-The-Vehicle Brake Lathe • iii
Page 1: Safety Instructions Pgs. iii-viInst
Page 5 and 6: Safety Notices and DecalsFor your s
Page 7 and 8: On-The-VehicleBefore You BeginThe A
Page 9 and 10: On-The-VehicleStandard AccessoriesP
Page 11 and 12: On-The-Vehicle800 On-The-Vehicle Br
Page 13 and 14: On-The-Vehicle3.6 Remove the valve
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Page 17 and 18: On-The-VehicleOperating Instruction
Page 19 and 20: On-The-VehicleLathe to Vehicle Atta
Page 21 and 22: On-The-VehicleAdjusting the Lathe R
Page 23 and 24: On-The-VehicleThe mirror maybe used
Page 25 and 26: On-The-Vehicle13.5 Inspect the roto
Page 27 and 28: On-The-VehicleAdjustment KnobReposi

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