High Speed Spindles IBAG - Industrial Technologies

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94IBAG Motor-TechnologyHigh Power - High Torque4IBAG uses latest and best motortechnlogy. AC for highperformance at mid and highspeeds, DC for maximum torque,especially at very low RPM andalmost no heat transferred fromthe rotor to the spindle shaft.Sealed and enclosed motorwindings allow best heat transferand protection againstmechanical damagesDC rotor with separate stator:major benefits are minimal losses,and vector control fororientation.Motors available in 220 or 380 VoltBenefit: Optimized spindle drive capacity000 10 20 30 40 0 10 20 30 40HF 230.4 AI20 -connected380V/119 A HF 230.3 AI20 Y - - connected380V/74 A600HF 120.2 AI36 - 220 V -- 55A - 32A10 20 30n x 1000 /min (rpm)5 10 15n x 1000 /min (rpm)4020P (kW)P (kW)00 5 10 15 20 0 5 10 0 5 10 15 20 2550403020100S6 40%0 5 10 0 5 10 15n x 1000 /min (rpm)20 25S1 100%M (Nm)2016128464280604020max. power with 380 Volt driveHF 120.2 AI36 - 380 V - 32A0S6 40% 0 10 20 30 40S1 100%n x 1000 /min (rpm)S1 100%M (Nm)Motors available with Delta or Star/Delta WindingsBenefit: Cost saving solution with smaller drive, high power and torque at low and high speedsMotors available Non-synchronous (DC-Brushless) and SynchronousBenefit: Motor Type selected for very high torque at low speeds or high power at high RPMHF 170.5 AI22 - Non-synchronous Motor0 510 15 20 25n x 1000 /min (rpm)P (kW)0 00 5 10 15 20 250 5 10 15 20 254030201020 4015 3010 205 10HF 170.5 AI22 - Synchronous Motor0S6 40% 0 5 10 15 20 25S1 100%n x 1000 /min (rpm)M (Nm)Industrial Technologies

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94High Quality at Much Lower Price!HF45HF100HF80IBAG Motor Spindles“Silver Edition”Offer Exceptional Valueand PerformanceSelected Small and Mid SizeSpindle Models Offered in “SilverEdition”These spindles are built with thesame IBAG Quality & Accuracy butwith very limited options.The “Silver Edition” spindles aretypically built in large quantities.This reduces the manufacturingcosts, and reduces the spindle costfor you. “Silver Edition” spindlesmust be ordered in reasonablequantities with identicalspecifications. By providing astandard product, in high quantities,IBAG can provide the most costeffective solution for yourmanufacturing needs.NotesA-Type Spindles are availablewith CAT, SK, SKI or BT (BBT)Tooling Interface.Standard Tool Release System isHydraulic (some models availablewith pneumatic)Permanent Grease BearingLubrication Standard.Quick Connection for all Hoseson the Spindle and Motor Cablewith Connector.Precision Hybrid CeramicBearings Used for Long SpindleLife.Industrial TechnologiesHF120Type rpmHF45HF80HF100HF120HF150HF21055’00040’00030’00030’00024’00020’000kW0.43.27.816.928.630Nm0.070.82.15.411.580Collet mm78101216209

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94Industrial Technologies

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94High Speed and High Quality for Universal UseIBAG Mid Sized Motor Spindles for Drilling, Milling, and High Speed CuttingHF100HF80HF120HF Motor SpindlesHF80, HF100, HF120,and HF140These spindles are used forproduction manufacturing,electrodes, and for mold and diemachining. Materials cut includehardened steel, aluminum, brass,copper, graphite, and variousplastics. All mid sized spindles areavailable with built-in drawbar forautomatic tool change (ATC) andvarious tooling systems (See page 8for details).TypeHF80HF100HF120HF140rpm50’00050’00042’00036’000kW3.27.816.928.6Nm0.82.15.411.5Milling graphite electrodes with HF80Industrial TechnologiesClampingSKI20HSK32HSK40HSK50HF1405 axis milling turbine propeller with HF12011

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94The Ultimate Spindlefor Your Machining CenterIncrease Power, Productivity, Efficiency, and ProfitsIBAG’s LargeSized Motor SpindlesThese spindles are built for use inmid to large sized horizontal andvertical machining centers, largebridge type mills and multi-spindleCNC machines.TypeHF170HF210HF230HF250HF260HF285HF300rpm30’00024’00024’00015’00012’00012’00010’000kW26303540455080Nm3880118222350350380ClampingHSK63HSK63HSK63HSK100HSK100HSK100HSK100Each large spindle is available withvarious motor specifications, usingboth AC and DC technology. (Seepage 4 for details.)Powerful spindles are typically usedfor large parts manufacturing, heavymold and die cutting, andautomotive parts production.Theyare ideal for aircraft applicationswith high material removal rates inaluminum, High Speed Cutting oftitanium, carbon fiber compositesand plastics. Many of these spindlesare used in automotive transfer linesin production at companies likePeugeot, Renault and BMW.HF 170HF 230Industrial Technologies5 axis machining with HF 230 Mold & Die work with HF 170These powerful and high torquespindles are used for roughing, semifinishing and super finishing work.IBAG supplies one spindle type forall your needs.Horizontal MC with HF 230 Horizontal MC with HF 25012

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94Developed for Special Customer Applications and SpecificationsCustom Made IBAG Motor Spindles with High Speed and Superior QualityYou name it -we do it for you!HF90 - double end shaftHF160 - special flangeHF120 - special flangeMany Sizes and Types ofSpindles Can Be Made to Meet aSpecific Application orSpecificationFrom very small, to mid sized, andup to very large spindles can becustom made exactly to your needs.Do you need super high speed orextreme accuracy? Or, more powerwith high torque at a specific speed?Spindles are available with custommounting flanges. One design, usedon a robotic application, features adouble ended shaft with collets onboth sides to cut quickly without atool change.TypeHF90HF160HF190rpm30’00036’00038’000kW4.228.616.9Nm1.411.55.4Clamping8mmHSK40HSK40Industrial TechnologiesSpindle designs are possible with asquare housing, or with one flatsurface to adapt on the machine toolfor easy 5-axis use. This design isused by the Handtmann Company.Custom spindles can be suppliedwith special tooling systems andbuilt-in drawbars for automatic toolchange (ATC).HF190 - one flat surface13

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94Easy to Mount on Any Machine ToolCosteffective and Profitable for YouIBAG’s “PLUG & GO”spindles HFK Typewith 4 ModelsThe HFK95 is the Economy ModelIt needs NO WATER COOLING.Features include permanent greaselubricated bearings, positive air overpressure and labyrinth air sealprotection. Cooling is provided bypassing compressed air over the heatsink ribs on the outside of thespindle housing.The HFK 90.1 features a watercooled housing, and offers higherpower and torque than the aircooled model. It is available asstandard with grease lubricatedbearings, and uses a 220 V ACmotor.The HFK 90 features a water cooledhousing and is available with greaseor oil air lubrication for the hybridceramic bearings. A 380 V ACmotor provides more power andhigher torque. We deliver as singlecomponents, or as a completesystem including mobile Supply-Unit 20.The HFK 135 is the most powerfulmodel, utilizing water cooling and a380 V AC motor. Grease or oil airlubrication for the hybrid ceramicbearings available. We deliver assingle components, or as a completesystem including Supply-Unit 35.Optional S62 quick change system isavailable for easier tool change andtool length presetting.HFK 90.1 for USA &Asia with 220 V ACmotor:42’000 rpm, 1.9 kW, 0.4Nm, clamping capacity10 mm, picture showscomplete system withHFK 90.1, converterand chillerHFK 135 with 380 VAC motor:26’000 rpm with greaselubrication, 40’000 rpmwith oil air lubrication,10 kW, 5.6 Nm,clamping capacity 16mmHFK 95:40’000 rpm, 1 kW, 0.20Nm, clamping capacity6mmHFK 135 turnkeyfinished system withSupply-Unit 35Industrial TechnologiesHFK 90 with 380 VAC motor:42’000 rpm with greaselubrication, 60’000 rpmwith oil air lubrication,2.7 kW, 0.45 Nm,clamping capacity 10mm, available as turnkeyfinished systemwith Supply-Unit 2014

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94 Industrial Technologies

Индастриал Технолоджис www.ind-techno.com.ua +38 044 498 21 94Service and SupportIBAG Switzerland AGIndustrie TagelswangenBuckstrasse 2CH-8315 Lindau-ZürichTelefon: +41 (0)52 355 33 33Telefax: +41 (0)52 343 40 44e-mail: ibag@ibag.chheadquarterIBAG Scandinavia ABAllégatan 34SE- 57450 EkenässjönPhone: +46 383 347 40Fax: +46 733 91 90 40e-mail: ibag@ibag.seIBAG HSC TechnologySàrlZA, du Sandholz, RN 62FR- 67110 Niederbronn-les-BainsTelefon: +33 3 8880 93 30IBAG DeutschlandGmbHSchreinerweg 10DE- 51789 LindlarTelefon: +49 (0)2266 478 00Telefax: +49 (0)2266 478 069IBAG CZ sroStrelnicna 8KobylisyCZ- 18200 Praha 8Phone +420 266 315784Fax: +420 266 315784e-mail: ibagcz@mybox.czIBAG North America80, Republic DriveNorth Haven, CT 06473 USAPhone: +1 (203) 407 0397Fax: +1 (203) 407 0516e-mail:sales@ibagnorthamerica.comYour local IBAG specialistIndustrial TechnologiesWORLDWIDEwww.ibag.chIBAG 2005/8 - 3500 - machPR