Link to proFlo Jr. Test Report

1601 FM 1460, Suite BRound Rock, TX 78664e-mail: info@ptitest.com(512)244-3371 Fax: (512)244-1846August 8, 2006Curtis RoysC.C. Technology3201 W. WallMidland, TX 79701Dear Curtis:Thank you for the opportunity to perform Environmental testing on the C.C. Technology - Jr.ProFlo Units and Proximity Switch. Enclosed is a copy of the Environmental report with testdetails, charts and photographs.If you have any questions or comments about this report or the testing performed, feel free tocontact me.Sincerely,David J. RaheReliability ManagerEnclosure

Professional Testing (EMI), Inc.1601 FM 1460, Suite BRound Rock, Texas 78664(512) 244-3371Fax (512) 244-1846Project Number: 07087-30Test Dates: 06/28/06 to 07/07/06Report Date: 08/08/06This report has 21 total pages.Test Report reviewed by Test Report written by Test Performed bySteve DerrickandJohn CrawfordDavid RaheAnnette RiceReliability TechniciansReliability ManagerTechnical Writer08/08/06 08/08/06 07/07/06ENVIRONMENTALTEST REPORTC.C. TECHNOLOGYJR. PROFLO UNITS AND PROXIMITY SWITCHC.C. TECHNOLOGY3201 W. WallMidland, TX 79701

ContentsEnvironmental Test ReportSummary......................................................................................................................................... 41.0 Introduction......................................................................................................................... 51.1 Scope............................................................................................................................... 51.2 EUT Description .............................................................................................................51.3 Description of Test Equipment ....................................................................................... 61.4 Vibration Test Results..................................................................................................... 71.4.1 Test Results .................................................................................................................... 71.5 Drop Test Results.......................................................................................................... 101.5.1 Test Results .................................................................................................................. 101.6 Temperature Test Results ............................................................................................... 81.6.1 Test Results .................................................................................................................... 81.7 Immersion Test Results................................................................................................... 91.7.1 Test Results .................................................................................................................... 9TablesTable 1.2 Test Equipment ........................................................................................................... 5Table 1.3 PTI Test Equipment ....................................................................................................6Table 1.4.1 Random Vibration Test Results................................................................................... 7Table 1.4.2 Vibration Data Channel Designation...................................................................... 7Table 1.5.1 Shock Test Results..................................................................................................... 10Table 1.6.1: Temperature Cycling - Operational Results ............................................................... 8Table 1.7.1: Immersion Test Results .............................................................................................. 907087-30 August 8, 2006 Page i of 44

Environmental Test ReportIllustrationsFigure 2.1.1 - Run #1 Z Axis..................................................................................................... 12Figure 2.1.2 Run #2 Y Axis ...................................................................................................... 12Figure 2.1.3 Run #3 X Axis ...................................................................................................... 13Figure 2.3.1 Thermal Cycling Chart ......................................................................................... 14Photograph 2.1.1 Z Axis Setup for Vibration Testing ............................................................. 16Photograph 2.1.2 Y Axis Setup for Vibration Testing ............................................................. 16Photograph 2.1.3 X Axis Setup for Vibration Testing.............................................................. 17Photograph 2.2.1 Transit Drop Model 0-LPS Side 1 ................................................................ 17Photograph 2.2.2 Transit Drop Model 0-LPS Side 2 ................................................................ 18Photograph 2.2.3 Transit Drop Model 0-LPS Side 3 ................................................................ 18Photograph 2.2.4 Transit Drop Model 0-LPS Side 4 ................................................................ 19Photograph 2.2.5 Transit Drop Model 0-LPS Side 5 ................................................................ 19Photograph 2.2.6 Transit Drop Model 0-LPS Side 6 ................................................................ 20Photograph 2.2.7 Transit Drop Model 0-LPS Side 7 ................................................................ 20Photograph 2.2.8 Transit Drop Model 0-LPS Side 8 ................................................................ 21Photograph 2.2.9 Transit Drop Model 0-LPS Side 9 ................................................................ 21Photograph 2.2.10 Transit Drop Model 0-LPS Side 10............................................................. 22Photograph 2.2.11 Transit Drop Model 0-LPS Side 11............................................................. 22Photograph 2.2.12 Transit Drop Model 0-LPS Side 12............................................................. 23Photograph 2.2.13 Transit Drop Model 0-LPS Side 13............................................................. 23Photograph 2.2.14 Transit Drop Model 0-LPS Side 14............................................................. 24Photograph 2.2.15 Transit Drop Model 0-LPS Side 15............................................................. 24Photograph 2.2.16 Transit Drop Model 0-LPS Side 16............................................................. 25Photograph 2.2.17 Transit Drop Model 0-LPS Side 17............................................................. 25Photograph 2.2.18 Transit Drop Model 0-LPS Side 18............................................................. 26Photograph 2.2.19 Transit Drop Model 0-LPS Side 19............................................................. 26Photograph 2.2.20 Transit Drop Model 0-LPS Side 20............................................................. 27Photograph 2.2.21 Transit Drop Model 0-LPS Side 21............................................................. 27Photograph 2.2.22 Transit Drop Model 0-LPS Side 22............................................................. 28Photograph 2.2.23 Transit Drop Model 0-LPS Side 23............................................................. 28Photograph 2.2.24 Transit Drop Model 0-LPS Side 24............................................................. 29Photograph 2.2.25 Transit Drop Model 0-LPS Side 26............................................................. 29Photograph 2.2.26 Transit Drop ProFlo Jr. Side 1..................................................................... 30Photograph 2.2.27 Transit Drop ProFlo Jr. Side 2..................................................................... 30Photograph 2.2.28 Transit Drop ProFlo Jr. Side 3..................................................................... 31Photograph 2.2.29 Transit Drop ProFlo Jr. Side 4..................................................................... 31Photograph 2.2.30 Transit Drop ProFlo Jr. Side 5..................................................................... 32Photograph 2.2.31 Transit Drop ProFlo Jr. Side 6..................................................................... 32Photograph 2.2.32 Transit Drop ProFlo Jr. Side 7..................................................................... 33Photograph 2.2.33 Transit Drop ProFlo Jr. Side 8..................................................................... 33Photograph 2.2.34 Transit Drop ProFlo Jr. Side 9..................................................................... 3407087-30 August 8, 2006 Page ii of 44

Environmental Test ReportPhotograph 2.2.35 Transit Drop ProFlo Jr. Side 10................................................................... 34Photograph 2.2.36 Transit Drop ProFlo Jr. Side 11................................................................... 35Photograph 2.2.37 Transit Drop ProFlo Jr. Side 12................................................................... 35Photograph 2.2.38 Transit Drop ProFlo Jr. Side 13................................................................... 36Photograph 2.2.39 Transit Drop ProFlo Jr. Side 14................................................................... 36Photograph 2.2.40 Transit Drop ProFlo Jr. Side 15................................................................... 37Photograph 2.2.41 Transit Drop ProFlo Jr. Side 16................................................................... 37Photograph 2.2.42 Transit Drop ProFlo Jr. Side 17................................................................... 38Photograph 2.2.43 Transit Drop ProFlo Jr. Side 18................................................................... 38Photograph 2.2.44 Transit Drop ProFlo Jr. Side 19................................................................... 39Photograph 2.2.45 Transit Drop ProFlo Jr. Side 20................................................................... 39Photograph 2.2.46 Transit Drop ProFlo Jr. Side 21................................................................... 40Photograph 2.2.47 Transit Drop ProFlo Jr. Side 22................................................................... 40Photograph 2.2.48 Transit Drop ProFlo Jr. Side 23................................................................... 41Photograph 2.2.49 Transit Drop ProFlo Jr. Side 24................................................................... 41Photograph 2.2.50 Transit Drop ProFlo Jr. Side 25................................................................... 42Photograph 2.2.51 Transit Drop ProFlo Jr. Side 26................................................................... 42Photograph 2.3.1 Temperature /Humidity Cycling Test Setup................................................. 43Photograph 2.4.1 Setup for Immersion Testing ........................................................................ 43Photograph 2.4.2 Immersion Test at 1 meter for 30 minutes.................................................... 44End of Report................................................................................................................................ 4507087-30 August 8, 2006 Page iii of 44

Environmental Test ReportSummaryThe C.C. Technology ProFlo Jr. and Proximity Switch units were exposed to the Vibration,Drop, Immersion and Temperature Cycle tests. Five samples of each product type weresubjected to the four test environments. The ProFlo Jr. samples were operational throughouteach stress and the Proximity Switch samples were checked for proper operation at thecompletion of the battery of stress environments.The ProFlo Jr. samples successfully completed all environmental stresses.The Proximity Switches had one sample (#1) failed after completion of the Drop testing. Theunit measured open circuit (high Resistance) with the switch open or closed at the completionof the Transit Drop testTest Sequence:1. The Sinusoidal Vibration was performed at 0.5ips from 10 to 400Hz for 30 minutes ineach axis.2. The Thermal Cycling with Humidity test consisted of 2 cycles from -7ºC to 85ºC for48 hours at each temperature. The Humidity portion of the test consisted of 0 to 90%(RH).3. The Immersion testing was performed in accordance to MIL-STD 810, Method 512.4,Procedure I. Preconditioning for the Immersion test were 2 hours at 27ºC at a depth of1 meter for ≥ 30 minutes.4. The Drop test was performed in accordance to MIL-STD 810, Method 516.5,Procedure IV Transit Drop. The Transit Drop test consisted of a drop height of 48”.The impact surface was a 2” thick plywood. A total of 26 drops were performed, allcombinations of each face, edge and corner.07087-30 August 8, 2006 Page 4 of 44

Environmental Test Report1.0 Introduction1.1 ScopeThis report describes the extent to which the Equipment Under Test (EUT) performed to thevarious conditions to which it was tested and the manner in which that testing was conducted.The Quotation # 17597 outlined the test procedure to be followed during actual testing. Therewere no deviations from the test procedures.1.2 EUT DescriptionThe Equipment Under Test (EUT) was the C.C. Technology:1. ProFlo Jr. Units2. Proximity SwitchesThe equipment tested consisted of the following:Table 1.2 Test EquipmentProductProFlo Jr. (S/N)Proximity Switch (label#)S/N or ID284028492783289327731234507087-30 August 8, 2006 Page 5 of 44

Environmental Test Report1.3 Description of Test EquipmentThe equipment used in the procedure is described by manufacturer, model, and serial numberand, when applicable, calibration dates (Table 1.3).Table 1.3 PTI Test EquipmentEquipment Manufacturer ModelSerialNumberShaker Controller Dactron V2.10 7221624 03/06/07PCI DSP Card Dactron V2.0 3410179 N/APower Amp Ling DMA4016E 035 N/AShaker Table Ling 335VH 154 N/AAccelerometer Dytran 3055B1G 2613 03/21/07Signal Conditioner Endevco 133 AY36 9/26/06Temperature Cycling Chamber Tenney TH27-3 12780 10/10/06Package Drop Test System Lansmont PDT-56 N/A CNRImmersion Tank PTI 3 M 2 N/ATemperature / HumidityChamberCalibrationDueTenney SM-32C 18089 10/10/0607087-30 August 8, 2006 Page 6 of 44

Environmental Test Report1.4 Vibration Test ResultsThe tested equipment was subjected to sinusoidal vibration testing in accordance with the testprocedures outlined in the C.C. Technology test plan. A total of 6 sinusoidal sweeps wereapplied in each of the 3 orthogonal axes (X, Y, and Z). The test parameters applied were from10 to 400 Hz at 0.5ips (25 mm max displacement) at 1oct/minute, 32 minutes per axis. Theunits were operational throughout the testing. The results are summarized in Table 1.4.1.1.4.1 Test ResultsTable 1.4.1 Random Vibration Test ResultsProduct X Axis Y Axis Z Axis NotesProFlo Jr. (S/N)2840 Pass Pass Pass2849 Pass Pass Pass2783 Pass Pass Pass2893 Pass Pass Pass2773 Pass Pass PassProximity Switch (label#)1 Pass Pass Pass2 Pass Pass Pass3 Pass Pass Pass4 Pass Pass Pass5 Pass Pass PassTable 1.4.2Vibration Data Channel DesignationInput Channel Description ColorInput 1 Control on Vibe Table WhiteInput 4 Control on Fixture Red07087-30 August 8, 2006 Page 7 of 44

Environmental Test Report1.5 Temperature Test ResultsThe EUT was subjected to temperature testing in accordance with the test procedures outlinedin the C.C. Technology test plan. The tests consisted of 2 cycles from -7°C to +85°C with adwell at each temperature extreme. The thermal cycle duration was 24 hours per cycle. Theunits were operational throughout the exposure. All samples of each product remainedoperational throughout the exposure and continued at the completion of the exposure; allsamples passed the test. The results are summarized in Table 1.6.1.1.5.1 Test ResultsTable 1.6.1: Temperature Cycling - Operational ResultsCycleTemperature Humidity Ramp or Duration(°C) (%RH) Dwell25 40 Dwell 1 Minute85 90 Ramp 2 HoursCycle 185 90 Dwell 8 Hours-7 Uncontrolled Ramp 4 Hours-7 Uncontrolled Dwell 4 Hours25 40 Ramp 2 Hours25 40 Dwell 1 Minute85 90 Ramp 2 Hours85 90 Dwell 8 HoursCycle 2 -7 Uncontrolled Ramp 4 Hours-7 Uncontrolled Dwell 4 Hours25 40 Ramp 2 Hours25 40 Dwell 1 MinuteNotes:TestResultsPassPassNotes07087-30 August 8, 2006 Page 8 of 44

Environmental Test Report1.6 Immersion Test ResultsThe EUTs were subjected to Immersion testing, which was performed in accordance to MIL-STD 810, Method 512.4, Procedure I. The EUTs were preconditioned at 27ºC for 2 hoursbefore the Immersion test at a depth of 1 meter for ≥ 30 minutes. The results are summarizedin Table 1.7.1.1.6.1 Test ResultsTable 1.7.1: Immersion Test ResultsProduct Results NotesProFlo Jr. (S/N)2840 Pass2849 Pass2783 Pass2893 Pass2773 PassProximity Switch (label#)1 Pass2 Pass3 Pass4 Pass5 Pass07087-30 August 8, 2006 Page 9 of 44

Environmental Test Report1.7 Drop Test ResultsThe tested equipment was subjected to shock testing in accordance with test proceduresoutlined in the MIL-STD 810, Method 516.5, Procedure IV, Transit Drop. The testparameters applied were of a drop height of 48”. The impact surface used was a 2” thickplywood. A total of 26 drops were performed on each face, edge and corner. The units werechecked for proper operation after completion of the drops. The results are summarized inTable 1.5.1.1.7.1 Test ResultsTable 1.5.1 Drop Test ResultsProduct Results NotesProFlo Jr. (S/N)2840 Pass2849 Pass2783 Pass2893 Pass2773 PassProximity Switch (label#)1 PPass2 Pass3 Pass4 Pass5 Pass07087-30 August 8, 2006 Page 10 of 44

Appendix AEnvironmental Test ReportData Sheets07087-30 August 8, 2006 Page 11 of 44

Environmental Test Reportgn100.000profile(f)high-alarm(f)10.000low-alarm(f)control(f)1.0000.1000.0109 10 100Frequency (Hz)Level: 100 % Control Peak: 0.081158 gn Full Level Time: 00:30:00 Sweep Type: LogarithmicFrequency: 10.002125 Hz Demand Peak: 0.081370 gn Time Remaining: 00:00:00 Sweep Rate: 1.06 Oct/MinData saved at 10:02:49 PM, Wednesday, June 28, 2006Figure 2.1.1 - Run #1 Z Axis500gn100.000profile(f)high-alarm(f)10.000low-alarm(f)control(f)1.0000.1000.0109 10 100Frequency (Hz)Level: 100 % Control Peak: 0.081393 gn Full Level Time: 00:30:00 Sweep Type: LogarithmicFrequency: 10.000813 Hz Demand Peak: 0.081370 gn Time Remaining: 00:00:00 Sweep Rate: 1.06 Oct/MinData saved at 11:22:19 PM, Wednesday, June 28, 20066Figure 2.1.2 Run #2 Y Axis50007087-30 August 8, 2006 Page 12 of 44

Environmental Test Reportgn100.000profile(f)high-alarm(f)10.000low-alarm(f)control(f)1.0000.1000.0109 10 100Frequency (Hz)Level: 100 % Control Peak: 0.080433 gn Full Level Time: 00:30:00 Sweep Type: Logarithmic Frequency:10.000813 HzDemand Peak: 0.081370 gn Time Remaining: 00:00:00 Sweep Rate: 1.06 Oct/Min Data saved at 12:00:00 AM, Thursday,June 29, 2006Figure 2.1.3 Run #3 X Axis50007087-30 August 8, 2006 Page 13 of 44

Environmental Test ReportFigure 2.2.1 Thermal Cycling Chart07087-30 August 8, 2006 Page 14 of 44

Appendix BEnvironmental Test ReportTest Photographs07087-30 August 8, 2006 Page 15 of 44

Environmental Test ReportC.C. TechnologyJr. ProFlo Units and Proximity SwitchPhotograph 2.1.1Z Axis Setup for Vibration TestingPhotograph 2.1.2Y Axis Setup for Vibration Testing07087-30 August 8, 2006 Page 16 of 44

Environmental Test ReportC.C. TechnologyJr. ProFlo Units and Proximity SwitchPhotograph 2.1.3 X Axis Setup for Vibration TestingPhotograph 2.2.1 Transit Drop Model 0-LPS Side 107087-30 August 8, 2006 Page 17 of 44

Environmental Test ReportC.C. TechnologyJr. ProFlo Units and Proximity SwitchPhotograph 2.2.2 Transit Drop Model 0-LPS Side 2Photograph 2.2.3 Transit Drop Model 0-LPS Side 307087-30 August 8, 2006 Page 18 of 44







C.C. TechnologyJr. ProFlo Units and Proximity SwitchEnvironmental Test ReportPhotograph 2.2.16 Transit Drop Model 0-LPS Side 16Photograph 2.2.17 Transit Drop Model 0-LPS Side 1707087-30 August 8, 2006 Page 25 of 44





Environmental Test ReportC.C. TechnologyJr. ProFlo Units and Proximity SwitchPhotograph 2.2.26 Transit Drop ProFlo Jr. Side 1Photograph 2.2.27 Transit Drop ProFlo Jr. Side 207087-30 August 8, 2006 Page 30 of 44













Environmental Test ReportC.C. TechnologyJr. ProFlo Units and Proximity SwitchPhotograph 2.3.1 Temperature /Humidity Cycling Test SetupPhotograph 2.4.1 Setup for Immersion Testing07087-30 August 8, 2006 Page 43 of 44

Environmental Test ReportC.C. TechnologyJr. ProFlo Units and Proximity SwitchPhotograph 2.4.2 Immersion Test at 1 meter for 30 minutes07087-30 August 8, 2006 Page 44 of 44

End of ReportEnvironmental Test Report07087-30 August 8, 2006 Page 45 of 44

Link to proFlo Jr. Test Report

Create successful ePaper yourself

Delete template?

Save as template?