TILT-UP CONSTRUCTION - Brock White

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SuperiorLifting SystemT-110-E Edge Lift ApplicationThe P-92P 8T x 13.25” Edge Lift Insert is designed to beused with the T-110 Superior Lift System in an edge lift application.This insert has an integral shear plate for maximumtransfer of shear loads into the concrete. This uses theP-99-D 8T Disposable Recess Plug for setting the insert.The T-120 Hardware is used for erection with this insert.Lifting SystemsCoil InsertsTo Order:Specify: (1) quantity, (2) nameExample:20, P-92P 8T FL149 Erection anchor w/ SP20, P-99D 8T FL068S Disposible RecessSTST2EdgeLifting24”MinimumStructuralPanelThicknessShearT-110-E Edge Lift Insert Selection ChartSWL 2:1** Safety FactorTensionwithAnchor OnlyTensionwithTension BarShearSWL 2.5:1** Safety FactorTensionwithAnchor OnlyTensionwithTension Bar6” 6,760 lbs 11,160 lbs 24,000 lbs 5,408 lbs 8,928 lbs 24,000 lbs7” 7,180 lbs 13,740 lbs 24,000 lbs 5,744 lbs 10,992 lbs 24,000 lbs8” 7,560 lbs 15,550 lbs 24,000 lbs 6,048 lbs 12,440 lbs 24,000 lbs9” 8,000 lbs 16,600 lbs 24,000 lbs 6,400 lbs 13,280 lbs 24,000 lbs10” 8,300 lbs 17,600 lbs 24,000 lbs 6,640 lbs 14,080 lbs 24,000 lbs11” 8,800 lbs 20,000 lbs 24,000 lbs 7,040 lbs 16,000 lbs 24,000 lbs12” 9,200 lbs 22,600 lbs 24,000 lbs 7,360 lbs 18,080 lbs 24,000 lbs** Safe working load provides approximate safety factor shown in chart with minimum 2500 psi normal weight concrete32 04-09
Ground Release IISystemT-41 Ground ReleaseII InsertThe Ground Release II System is a unique method of tilting concrete tilt-up wall panels into position and allows thehardward to be easily released from the ground. Ladders are normally not required during the hardware release processwhich greatly increases worker safety and productivity.T-41 GroundRelease II InsertFeatures of the T-41 Ground ReleaseII Insert Are• Flexible Plastic Antenna folds over when screed passes,but springs back to indicate insert location.• Plastic Recess Plug creates a void for attaching theGround ReleaseII Lifting Hardware to the insert head.The expendable plastic recess plug is easily removed fromhardened concrete.• Directional Label indicates correct panel thickness anddirection of plastic recess plug in relation to top and bottomof panel.• Ground ReleaseII Anchor. This hot forged anchorpermits rapid hardware attachment and allows smoothrotation of the hardware during the releasing operation.• Wire Frame is standard used with T-41 inserts. This providesa stable base that is easy to insert into rebar cage.A Plastic Support Base is available in situations wherethe insert is set on insulation or where there is concern ofpotential rust problems.• Ground ReleaseII Inserts are shipped assembled, readyto use and are sized 1/8” less than panel thickness.Lifting SystemsCoil InsertsTo Order:Specify: (1) quantity, (2) type,(3) panel thickness, (4) bottomface exposed aggregate orfoam form liner thicknessStructural PanelThicknessGround ReleaseIIAnchor LengthInsert SafeWorking Load (lbs.)T-41 Single Ground ReleaseII Insert Selection Chart5” 5 1/2” 6” 6 1/2” 7” 7 1/2” 83 3/4” 4 1/4” 4 3/4” 5 1/4” 5 3/4” 6 1/4” 6 3/4”8,000 10,000 12,000 13,500 15,000 15,000 15,000Example:150 pcs., T-41 Ground Release IIinsert for 6” panel and 3/4” bottomface exposed aggregate.Exposed Aggregate Panel InsertsSWL provides a safety factor of approximately 2 to 1 in 2,500 psi normal weight concrete.NOTE: Special inserts are available sized for panel thicknesses other than those listed in the chartabove. When these special inserts are supplied, they will have the Ground Release II Anchor suspendedfrom a plastic tipped wire support chair instead of being supported by a plastic base.Danger! Do not use for edge lifting of panels, as insert is not designed for such use. Do not usewith top surface seeded exposed aggregate 3/4” or larger as aggregate will pop out during erectionresulting in a reduced insert SWL.See page 6 for reduction factors that must be applied to insert’s SWL when using lightweightconcrete.1/8”3/4” or Smaller Exposed AggregateSee notebelowStructural PanelThicknessSee notebelowPanel OverallThicknessFor panels cast with exposed aggregate face down orthose using a formliner, the panel’s structural thicknessdetermines the insert height. In these cases, the exposedaggregate or formliner thickness as well as the panel’sstructural thickness are required to determine the properinsert height.04-09For panels cast with exposed aggregate face up, the panel’soverall thickness determines the insert height for that panel.See the above sketch.33
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Page 6: General and TechnicalInformationGen
Page 11 and 12: General andTechnical InformationThr
Page 15 and 16: General andTechnical InformationBon
Page 17 and 18: Panel ErectionInformationPanel Anal
Page 19 and 20: Panel ErectionInformationStress Tab
Page 21 and 22: Panel ErectionInformationStrongback
Page 23 and 24: Panel ErectionInformationonto the s
Page 25 and 26: Panel ErectionInformationStandard R
Page 27 and 28: Panel ErectionInformationBrace and
Page 29 and 30: Dayton SuperiorLifting SystemsDayto
Page 31 and 32: SuperiorLifting SystemMinimum Inser
Page 33: SuperiorLifting SystemT-110 Superio
Page 37 and 38: Ground Release IISystemHow to use t
Page 39 and 40: Ground Release IISystemT-42 Double
Page 41 and 42: Ground Release IISystemHow to use t
Page 43 and 44: Ground Release IISystemP-52 Swift L
Page 45 and 46: Ground Release IISystemHow To Insta
Page 47 and 48: Ground Release IISystemP-60 Swift L
Page 49 and 50: Gyro Tilt PlusSystemGyro Tilt Plus
Page 51 and 52: Gyro Tilt PlusSystemT-50 Gyro Tilt
Page 53 and 54: Gyro Tilt PlusSystemHow to Remove t
Page 55 and 56: Tilt-Up 3Lifting SystemTILT-UP 3 LI
Page 57 and 58: Tilt-Up 3Lifting SystemHow to Remov
Page 59 and 60: Tilt-Up 3Lifting SystemMinimum Inse
Page 61 and 62: Coil InsertsT-2 Double Pick-up Inse
Page 63 and 64: Coil InsertsHow to use Coil Face In
Page 65 and 66: Coil InsertsTotal System and Safe W
Page 67 and 68: Coil InsertsT-8 Lifting Angle• De
Page 69 and 70: Strongback SystemStrongbacksWhen op
Page 71 and 72: Strongback SystemT-13-D Strongback
Page 73 and 74: Strongback SystemT-63 Aluminum Stro
Page 75 and 76: Bracing InformationBrace LoadingBra
Page 77 and 78: Bracing InformationBrace to Floor S
Page 79 and 80: Bracing InformationKnee, Lateral an
Page 81 and 82: Bracing InformationBracing to Cylin
Page 83 and 84: Bracing InformationT-13 COIL-ANCHOR
Page 85 and 86:
Bracing InformationT-4 Brace Anchor
Page 87 and 88:
Bracing InformationBrace Length and
Page 89 and 90:
Sandwich PanelConnectorsP-24 Delta
Page 91 and 92:
Sandwich PanelConnectorsDelta Tie I
Page 93 and 94:
Form LinersWhen it is time to choos
Page 95 and 96:
Form LinersWood Patterns4" Wide Age
Page 97 and 98:
Form LinersBlock PatternsBrick Patt
Page 99 and 100:
Form LinersStone PatternsRugged Fla
Page 101 and 102:
Form LinersVinyltite1.500" 1.500"0.
Page 103 and 104:
Form LinersApplication GuideTilt-Up
Page 105 and 106:
MiscellaneousT-58 Double Chamfer St
Page 107 and 108:
MiscellaneousRustications, Chamfers
Page 109 and 110:
MiscellaneousP-80 Shim StripsDayton
Page 111 and 112:
MiscellaneousMetal Supports for Reb
Page 113 and 114:
Cure Miscellaneous andBondbreakerBo
Page 115 and 116:
MiscellaneousCure andBondbreakerSur
Page 117 and 118:
Chemical Miscellaneous & Cement Pro
Page 119 and 120:
MiscellaneousPanel ChecklistFor saf
Page 121 and 122:
MiscellaneousMiscellaneous andChemi
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TILT-UP CONSTRUCTION - Brock White

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