DMC1293 - Daniels Manufacturing Corporation

DMC1293 WIRING SYSTEM SERVICE KITFor the LEARJET 45THE MAINTENANCE PROBLEM...Modern aircraft, such as the LEARJET 45, havecomplicated electrical wiring systems containing manydifferent connectors, contacts and terminals, the repair ofwhich require precision tools.DMC1293 for theLEARJET 45THE DMC SOLUTION...IMMEDIATE AVAILABILITY OF TOOLS AND TECHNICAL INFORMATION.DMC Wiring System Service Kits provide, in a single, well organized location, the toolsnecessary to strip, crimp, install and remove the typical contacts and terminals of this wiringsystem. The DMC1293 kit contains the tooling to connector, contact and terminal crossreference information which indicate the particular tool(s) that should be selected to repair aspecific connector, contact, or terminal. In addition, the kit also contains illustrated operatinginstructions for the required tooling.ALL IN ONE. Since these tools, together with their operating instructions, are contained in asingle kit, the connector repair can be made in the shortest time possible, thus permitting a rapidreturn of your aircraft to service. Tool kit supplied in2 environmentally sealed fiberglass case andincludes: Name Plate, Foam Pads/Inserts,Contents Charts, Instruction Charts,and Tool Selection Charts.NOTICE: Wheneverpossible, DMC designs itscommercial kits aroundMIL-Spec and/or readilyavailable commercialtools compatible withthe components of thewiring system. Thesetools may not necessarilybe the tools listed in anaircraft manufacturer’sChapter 20.DMC1293Actual Kit may vary from example shown.DMC1293DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comCOPYRIGHT © 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED09/11 DMC1293-SL

DMC1293 WIRING SYSTEM SERVICE KITFor the LEARJET 45DMC1293 TOOL AND ACCESSORY LIST9 Crimp Tools5 Turret Heads11 Positioners1 Single Position Heads1 Universal Turret Head1 Universal Positioner8 Die Sets11 Metal Insertion Tools11 Metal Removal ToolsDMC1293 CONNECTOR COVERAGEMANUFACTURERAMPChannel/Air LBEdisonDeutschKings ElectronicsPositronicsRaychemSouriauSERIESTermashield, M, CPC Series, In-LineSplicesTerminal JunctionsFire Detection Connectors724 SeriesRF CoaxialSD SeriesEnvironmental Splices8525 SeriesMIL-C-26482 Series 1 & 2MIL-C-38999 Series 1, 2 & 3MIL-C-5015MIL-T-81714MIL-T-79283450 SeriesTerminal JunctionsInsulated/Uninsulated Terminals/Splices1 Metal Ins/Rem Tools58 Plastic Ins/Rem Tools4 Contact gages2 Unwired Contact Removal Toolsw/ Probes1 Wire CutterNOTICE: Unless otherwise stated by DMC; tools contained inthis kit have been selected based upon their suitability to servicethe related connector or contact indicated. Military Standardtools have been utilized wherever possible. These tools are notnecessarily the production tools used to manufacture the aircraftand therefore, these tools may or may not correspond to the toolslisted in the OEM wiring manual and/or the Chapter 20 StandardWiring Practices Manual list of approved tooling.Verification Is Required.2 Wire Strippers2 In-Service Inspection Gage1 Die Removal Tool1 Hex Wrench1 Wire Harness Spoon4 Coaxial Cable StripperType of CaseTOOL KIT CONFIGURATIONPortableNumber of Cases 2ColorType of ConstructionYellowFiberglass/AluminumApplication LEARJET 45CoverageType of InsertsAirframe Power ConnectorsTerminals size 12 AWGand SmallerCoaxial ConnectorsUnicellular Polyethylene Foamwith Silhouetted Tool CavitiesDANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USAPHONE (407) 855-6161 • FAX (407) 855-6884 • www.DMCTools.com • E-MAIL: DMC@DMCTools.comCOPYRIGHT © 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED09/11 DMC1293-SL