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Material Selection for Venting Applications - Pall Corporation (PLL)

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VENTING IS ALL AROUND USVents are everywhere—in our cell phones and computer hard drives, in the brakes and headlightson our cars, even in our shampoo and detergent bottles. They’re often hidden from view,so they’re easily overlooked and taken <strong>for</strong> granted. But without venting, many of the items weuse each day would malfunction, break, or become contaminated.In the manufacturing environment, certain processes and equipment depend on venting toimprove efficiency; others would not function without it. The long-term benefits of industrialventing—more effective processes, improved product, and reduced product loss—add up tosignificant, ongoing cost savings.2


MEDIA REQUIREMENTS FOR VENTING APPLICATIONSEach venting application requires media with specific characteristics. Whether your requirements aretypical or unique, <strong>Pall</strong> can provide the media solution you need. We offer standard media suitable <strong>for</strong>typical venting applications, as well as customized media in virtually endless combinations of sizesand <strong>for</strong>mats 4 . Please contact us if your application is not listed and you think that venting might beof benefit to you.Electronics Industry<strong>Applications</strong>Media RequirementsBlack boxes • Able to withstand wetting by • Resistant to temperatures within aautomotive fluidswide range• Insert moldable• Resistant to UVElectric motors • Clean media • Low cost• Low back pressureElectronic control units • Clean media • Good chemical resistance• Easily die cut and sealedPortable electronic devices • Clean media • Low back pressure• Easily die cut and sealed • Low cost• High acoustic transparency • Thin or low profileHard drive absorbers and filters • Low back pressure • Very clean media (no trace• ULPA ratedamounts of silicon; no acid vaporor halogen contamination)Marine electronic enclosures • Easily die cut and sealed • Resistant to salt water• High water intrusion pressure • Resistant to UV• Low back pressureSensors • Clean media • Good chemical resistance• Easily die cut and sealed • Low back pressureTransducer protectors • Clean media • Good chemical resistance• Easily die cut and sealed • Low back pressureWafer FOUPs 5 and carriers • Low back pressure • Very clean media (no traceamounts of silicon; no acid vaporor halogen contamination)Benefits of venting• Contamination control • Increased system reliability • Sensing surfaces are not fouled• Cost savings • Parts remain free of corrosion • Short circuits are prevented• Design flexibility • Pressure equalization • Temperature stabilization• High permeability rates• Reactive surfaces are notpoisoned44For in<strong>for</strong>mation about our standard media products, refer to page 6. For inquiries about custom products, please contact your regional <strong>Pall</strong>Industrial <strong>Material</strong>s representative or e-mail us at industrialmaterials@pall.com.5Front Opening Unified Pod


Food and Beverage Industry<strong>Applications</strong>Media RequirementsLiquid bottling: filling, packaging, • Clean media • Good mechanical strengthshipping • Easily die cut and sealed • Good repellency• Food contact certification • High permeabilityFood packaging: processing, • Clean media • Food contact regulation compliancepackaging, shipping • Good chemical resistance • Easily customized <strong>for</strong> unusual shapes• High temperature resistanceBenefits of venting• Contamination control • Design flexibility • Pressure equalization• Controlled air/gas exchange rate • High permeability rates • Higher throughput; increased fill rates• Cost savings• Temperature stabilizationTransportation Industry<strong>Applications</strong>Media RequirementsAntilock braking systems (ABS) • High permeability • Highly repellent to automotive fluids• High mechanical strengthFuel tanks; roll-over valve protection • Good chemical resistance • High vapor transmission rate• High repellency to gasolineFuel tank pressure sensors • Clean media • Good chemical resistance• Easily die cut and sealed • Low back pressureHeadlights; tail lights • Able to pass tests mandated by • High mechanical strengthgovernment and OEMs • High vapor transmission rate• Easily die cut and sealed • Highly repellent to automotive fluidsBenefits of venting• Cost savings • High permeability rates • Short circuits are prevented• Contamination control • Increased system reliability • Pressure equalization• Design flexibility • Parts remain free of corrosion • Temperature stabilization5


PERFORMANCE OF VENTING MATERIALSEmflon PTFE membrane<strong>Pall</strong>flex mediaSupor R membraneVersapor R membrane6The in<strong>for</strong>mation provided below relates to product per<strong>for</strong>mance. This data represents the range ofcapabilities within each product family. For additional in<strong>for</strong>mation about any of the media, refer tothe corresponding Industrial <strong>Material</strong>s data sheet on the <strong>Pall</strong> Website at www.pall.com.Membrane and Media Per<strong>for</strong>manceEmflon PTFE <strong>Pall</strong>flex Supor R Versapor RMembranes Media (Treated PES) (Treated AcrylicMembranes Copolymer)MembranesPore size (µm) 0.2 - 1.0 0.3 - 60.0 0.2 - 0.45 0.2 - 10.0Maximum airflow(sccm/cm 2 /psi) 430 - 750 100 - 5200 160 - 570 160 - 9300(Lpm/cm 2 /bar) 6.2 - 10.9 1.5 - 75.4 2.3 - 8.3 2.3 - 134.9Water intrusion pressure(psi) 35.0 - >90.0 0.25 - 28.0 24.0 - 49.0 0.5 - 34.0(mbar) 2413 - >6205 17 - 193 1655 - 3378 34 - 2344Average thickness(mil) 3.6 - 4.9 4.0 - 22.0 3.0 - 8.5 6.0 - 12.0(µm) 91 - 124 102 - 559 76 - 216 152 - 305Oil repellency rating 6 1 - 8 1 - 8 8 8Sealing 7 Compatible with heat, Compatible with heat, Compatible with heat, Compatible with heat,insert molding, insert molding, insert molding, insert molding,compression fitting, compression fitting, compression fitting, compression fitting,radio frequency, radio frequency, radio frequency, radio frequency,and adhesives ultrasonic, ultrasonic, ultrasonic,and adhesives and adhesives and adhesivesChemical resistance 7 Highly resistant to Resistant to acids, Resistant to acids, Resistant to basesalmost all chemicals bases, and many bases, and many and manyorganic chemicals organic chemicals organic chemicalsThermal stability 8 Maximum Maximum Maximum Maximumtemperature= temperature= temperature= temperature=121°C (250°F) – 230°C (450°F) 250˚C (482˚F) 150°C (302°F)250˚C (482˚F)6Based on results of testing using AATCC (American Association of Textile Chemists and Colorists) Test Method 118-19897Refer to the Sealing Guide and the Chemical Compatibility Matrix at www.pall.com/industrialmaterials.asp8Temperature per<strong>for</strong>mance applies to compatible fluids only.ACHIEVE YOUR GOALS WITH MEDIA FROM PALLEnhancing the efficiency of manufacturing processes and extending equipment life lowers operatingand maintenance costs. Improving product durability, functioning, and usability preserves brandequity and reduces customer service expenses. To achieve these goals, vent your processes andproducts using high quality venting media.Developed <strong>for</strong> strength and endurance, <strong>Pall</strong> venting media are suitable <strong>for</strong> challenging venting applications.We offer hydrophobic and oleophobic media of various dimensions and chemical compositions.This flexibility enables us to address different venting requirements across a wide range ofapplications. Whatever your venting requirements, we’ll work with you to select media—whetherstandard or custom—that will produce the best results.Note: The in<strong>for</strong>mation in this brochure is intended to serve as a guide. Users should verify the conditions appropriate to their specific use.


You trust <strong>Pall</strong> as your equipment supplier.Trust us to be your materials provider.


Industrial <strong>Material</strong>s25 Harbor Park DrivePort Washington, NY 11050+1 516 484 3600 telephone+1 800 289 7255 toll free USWestern Hemisphere<strong>Pall</strong> Trincor<strong>Pall</strong> Membrane Technology Center770 Pennsylvania Drive, Suite 100Exton, Pennsylvania 19341+1.610.458.9500 phone+1.610.458.9595 faxEurope<strong>Pall</strong> Filtersystems GmbHWerk Schumacher CrailsheimZur Fluegelau 70D 74564 Crailsheim+49 7951 3020 phone+49 7951 26511 faxAsiaNihon <strong>Pall</strong> Ltd.6-8-1, Nishishinjuku Shinjuku-KuTokyo, Japan, 163-6017+81 3 6901 5800 phone+81 3 5322 2134 faxVisit us on the Web at www.pall.com<strong>Pall</strong> <strong>Corporation</strong> has offices and plants throughout the world. For <strong>Pall</strong> representatives in your area, pleasego to www.pall.com/contact.Because of technological developments related to the products, systems, and/or servicesdescribed herein, the data and procedures are subject to change without notice. Please consultyour <strong>Pall</strong> representative or visit www.pall.com to verify that this in<strong>for</strong>mation remains valid.© Copyright 2010, 2007, <strong>Pall</strong> <strong>Corporation</strong>. <strong>Pall</strong>, , Emflon, <strong>Pall</strong>flex, Supor, and Versapor are trademarks of <strong>Pall</strong><strong>Corporation</strong>. ® Indicates a trademark registered in the USA.Filtration. Separation. Solution.SM is a service mark of <strong>Pall</strong> <strong>Corporation</strong>.IGMSVAENa Produced in the USA December 2010

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