PROFOS - Pipelife International
PROFOS - Pipelife International PROFOS - Pipelife International
Contents1 Introduction.............................................................................................................................................. 31.1 What is PROFOS?..................................................................................................................................... 31.2 Why should we choose PROFOS?............................................................................................................ 31.3 PROFOS advantages................................................................................................................................ 31.4 PROFOS applications?.............................................................................................................................. 41.5 What kind of waste waters can PROFOS carry?....................................................................................... 42 According to which standards are PROFOS made?............................................................................ 42.1 Why are standards necessary?................................................................................................................. 42.2 What standards PROFOS meets?............................................................................................................. 52.3 General requirements for design and realization of SPS........................................................................... 53 Product range.......................................................................................................................................... 63.1 PROFOS identification description............................................................................................................ 63.2 Description-identification of pumps used in PROFOS............................................................................... 74 What are the composite parts of PROFOS?.......................................................................................... 85 PROFOS technical characteristics and parameters............................................................................. 105.1 Manhole-draw tank.................................................................................................................................... 105.2 Defining the position and the type of discharging pipe and necessary valves........................................... 115.3 Used pumps and elements in the PROFOS stations................................................................................. 115.3.1 General information about the used pumps............................................................................................... 115.3.2 Impeller types of pumps............................................................................................................................. 125.3.3 Material used in the pumps’ construction................................................................................................... 125.3.4 Types of pumps used in PROFOS............................................................................................................. 125.3.5 Pipes assembly type.................................................................................................................................. 135.3.6 Control panel............................................................................................................................................. 135.3.7 Level switches........................................................................................................................................... 145.3.8 Additional equipment compatible with PROFOS....................................................................................... 146 What is the necessary data for PROFOS design?................................................................................ 166.1 Pumps characteristics................................................................................................................................ 166.2 Capacity..................................................................................................................................................... 176.3 Pressure.................................................................................................................................................... 186.4 Velocity...................................................................................................................................................... 186.5 Pump’s wearing out factors....................................................................................................................... 186.6 Draw tank................................................................................................................................................... 196.6.1 General requirements for design............................................................................................................... 196.6.2 Parameters defining the working (efficient) volume of the draw tank........................................................ 196.7 PROFOS pressure pipeline-discharging pipe............................................................................................ 206.8 Project documentation preparation............................................................................................................ 207 PROFOS assembly.................................................................................................................................. 227.1 Introduction and general requirements...................................................................................................... 227.2 PROFOS laying advantages...................................................................................................................... 227.3 PROFOS assembly requirements............................................................................................................. 238 Station start up, exploitation and warranty........................................................................................... 268.1 Putting into operation................................................................................................................................. 268.2 PROFOS start up and setting-up............................................................................................................... 268.3 PROFOS warranty..................................................................................................................................... 269 Additional elements and accessories compatible with PROFOS ...................................................... 272Pipelifewww.pipelife.com
1. Introduction1.1. What is PROFOS?PROFOS is a new product of Pipelife Bulgaria which is destined to fill up the scale of products in the infrastructure sewage nets andsystems.PROFOS modular sewage pump station for waste and drainage waters is offered as a final product ready for laying, created due tothe cooperation between Pipelife Bulgaria and Grundfos.1.2. Why should we choose PROFOSVery often using sewage pump station is economically more profitable solution than establishing a treatment facility or than unnecessary,groundless digging of the sewage net.They have become an efficient solution allowing the designers to choose the most appropriate configuration and type of constructionwhich form a completed SPS (Sewage Pump Station).Using concrete tanks or manholes for SPS has become necessary due to the following arguments:● An opportunity to be assembled at the spot● Relatively low price● Easy assembling in/outletsThis doesn’t make them preferred by the investors in comparison with their disadvantages:● Bad leak-tightness● Low connections strength● Fragility● Especially high costs for transportation and assemblyThe necessary requirements for leak-tightness in accordance with the European standards, the growing influence of ecological factorsand the implementation of modern materials and technology “put pressure” on the investors to turn to thermo-plastic systems formaking of tanks or manholes for sewage pump stations.1.3. PROFOS advantages● Final ready product-intelligent construction and compact design.● Ready design solution which meets all your requirements.● A broad scale of offers.● Saves time and money.● Easy connection to the existing sewage net.● Leak-tightness and strength-high quality materials.● Low exploitation costs and long life.● Small size, low weight-easy transport and assembly.● Big depth of laying.● Stability and reliability.● Long life at work with aggressive liquids.● Low noise level.1.4. PROFOS applications?● When draining homes, buildings, complexes, small industry plants and others which are situated low in relation to the sewage net.● For reducing the digging of the sewage net.● For pumping of waste and atmospheric waters from low situated regions.● For getting over hills, water currents, roads railways and others● For pumping of waters from rainwater tanks.● For pumping of waste waters towards treatment stations, water tanks.Pipelifewww.pipelife.com3
- Page 1: PROFOSMODULAR SEWAGEPUMP STATIONSww
- Page 5 and 6: 3. Product range3.1. PROFOS Identif
- Page 7 and 8: DN/ODdischarging pipemmManhole type
- Page 9 and 10: 7575--112222••• (RS)• (RS)7
- Page 11 and 12: 9090----1122••• (RS)• (RS)9
- Page 13 and 14: 110110------22••• (RS)• (RS
- Page 15 and 16: WHAT IS What NECESSARY is necessary
- Page 18 and 19: 5.3.6. Control panelThe modern cont
- Page 21 and 22: Work pointThe work point is the poi
- Page 23 and 24: 6.6.1. General requirements for des
- Page 25 and 26: Note (see Table7):1) Tank’s type:
- Page 27 and 28: Diagram 2 Sample assembly plan of P
- Page 29 and 30: 9. Additional elements and accessor
- Page 31 and 32: Cast iron cover DN600 withD400 clas
1. Introduction1.1. What is <strong>PROFOS</strong>?<strong>PROFOS</strong> is a new product of <strong>Pipelife</strong> Bulgaria which is destined to fill up the scale of products in the infrastructure sewage nets andsystems.<strong>PROFOS</strong> modular sewage pump station for waste and drainage waters is offered as a final product ready for laying, created due tothe cooperation between <strong>Pipelife</strong> Bulgaria and Grundfos.1.2. Why should we choose <strong>PROFOS</strong>Very often using sewage pump station is economically more profitable solution than establishing a treatment facility or than unnecessary,groundless digging of the sewage net.They have become an efficient solution allowing the designers to choose the most appropriate configuration and type of constructionwhich form a completed SPS (Sewage Pump Station).Using concrete tanks or manholes for SPS has become necessary due to the following arguments:● An opportunity to be assembled at the spot● Relatively low price● Easy assembling in/outletsThis doesn’t make them preferred by the investors in comparison with their disadvantages:● Bad leak-tightness● Low connections strength● Fragility● Especially high costs for transportation and assemblyThe necessary requirements for leak-tightness in accordance with the European standards, the growing influence of ecological factorsand the implementation of modern materials and technology “put pressure” on the investors to turn to thermo-plastic systems formaking of tanks or manholes for sewage pump stations.1.3. <strong>PROFOS</strong> advantages● Final ready product-intelligent construction and compact design.● Ready design solution which meets all your requirements.● A broad scale of offers.● Saves time and money.● Easy connection to the existing sewage net.● Leak-tightness and strength-high quality materials.● Low exploitation costs and long life.● Small size, low weight-easy transport and assembly.● Big depth of laying.● Stability and reliability.● Long life at work with aggressive liquids.● Low noise level.1.4. <strong>PROFOS</strong> applications?● When draining homes, buildings, complexes, small industry plants and others which are situated low in relation to the sewage net.● For reducing the digging of the sewage net.● For pumping of waste and atmospheric waters from low situated regions.● For getting over hills, water currents, roads railways and others● For pumping of waters from rainwater tanks.● For pumping of waste waters towards treatment stations, water tanks.<strong>Pipelife</strong>www.pipelife.com3