Company Profile (pdf)

CompanyProfileFABRICON PIPE &LABOUR HIRE CCCK 90/30574/23Core BusinessCompany OverviewpreviousIntroductionMembersnext 5/27/2009Fabricon Pipe and Labour Hire cc forms part of theengineering industry concentrating on on-site & off-sitedevelopment, repair work and maintenance contracts.The business is a close corporation with the member beingdirectly involved in the day to day operations of thebusiness. The sole member’s experience has beenwelcomed in the industry because of his superb jobmanagement skills. His extensive experience in the petrochemicalindustry has been fundamental in securing workfrom corporate companies such as Petronet, Natcos,Engen, Sulzer SA, Sappi, Mondi, Illovo Sugar, AngloMines etc.We have segmented our main objects into six categories asfollows: Fabrication and Steel Erection (Workshop ComponentManufactureand Site Fabrication and Installation) Rotating equipment (overhaul, management of change,selection ofnew equipment, service/ manufacture of spare parts) Installation, and Laser alignment Labour Hire Condition Monitoring.NameSelwin SwartzNameChantell SwartzJob TitlesManaging MembersQualifications & Experience of Selwin Swartz•Diploma – Mechanical Engineering•Diploma – Supervisory Management•Project Management- Mechanical Installation•Project Planning (Maintenance and Construction)•Foundations skills of interactive Management•Industrial Relations

FABRICON PIPE & LABOUR HIRE CCCompanyProfileCorporate HeadquartersCorporateHeadquartersLocation of companyOFFICE AND WORKSHOPUnit 9, Maryhill RoadAusterville Industrial ParkJacobsTelephone numberFax number+27 31 – 461 5174+27 31 – 461 1580+27 31 – 468 52 19IndustrialSectorsCell082 853 5040072 299 8395We are capable of rendering our speciality service to the followingindustrial sectors, amongh others:•General Industry•Mining•Petrochem•Pulp and Paper•Power Generation•SugarMission StatementFabricon aim to provide a high level of service quality to our clientsengaged in the engineering field, by providing labour of a standardappropriate to each class of skill required to complete each projectsatisfactorily.previousnext 5/27/2009

CompanyProfileFABRICON PIPE & LABOUR HIRE CCResourcesResourcesStatutory RegistrationLabourTrading as: Fabricon Pipe and Labour HireCC.Nature of business: General Engineering andLabour HireVAT: 4840183224P.A.Y.E: 754/07/3402/9U.I.F: 463262/5Workman's Compensation: 0333-613-1340CIDB: 115597Banking Details: F.N.B-Overport City-Current Account-62008996889Contact no.s: 031-4615174 or 0828535040or 0722998395Members: Selwin Swartz , Chantell SwartzSARS: Valid IRP30 and tax clearancecertificateA large portion of the Company’s resources isthe labour. Fabricon employs the highestcaliber staff which will act in the best interestof the business. The staff are trained andassessed in the relevant disciplines that theyare placed in.MachineryAll machinery and equipment required overand above the present resources are hired asand when required. This makes economicsense as it is cost efficient. There is notransfer of unnecessary overhead costs to theclient.previousnext 5/27/2009

CompanyProfileFABRICON PIPE & LABOUR HIRE CCBackground &StrategyCompanyBackgroundFabricon Pipe and Labour Hire was established in 1990. We are aPreviously Disadvantaged company that was formed to createopportunities of employment within the previously disadvantagedcommunity within our society.We seek to participate meaningfully in the economy and socialdevelopments of our country.We are a progressive and innovative professional firm, with a widerange of services to clients.Our strategic approach enables us to meet the challenges of change inthe modern commercial environment, whilst allowing us to providesound business advice and at the same time actively seeking outopportunities for future growth and business success.Critical FactorsTailor-made services to suite clientsAffordability of servicesIntensive customer care, i.e. strong monitoring and after care service,andManagement expertise.BusinessStrategyThere are a multitude of fundamentals which constitute our businessstrategy. They can be summarized as follows: - Continuous market analysis To continuously seek ways and means to improve our services. To continuously look for ways and means of communicating withour market. To ensure the well being of our personnel which allows clients toconcentrate on the core business.previousnext 5/27/2009

CompanyProfileQualityFABRICON PIPE & LABOUR HIRE CC.Quality PolicyFabricon Pipe & Labour Hire CC. is committed toproviding its clients with products which consistentlyconform to the clients specified requirements, andare completed safely, on time and at optimum cost.The most important consideration being the clientslasting impression to ensure steady and consistentgrowth and profitability of the company and all itsemployees.In order to achieve these objectives the managementof Fabricon Pipe and Labour Hire , commits itselfand all its personnel to a formal documented QualityAssurance System modeled on ISO 9001//2000 formanufacture and modification. Measurableobjectives are established within the company thathave a positive effect and continual improvement onthe quality of products, service & customersatisfaction.Top management holds each employee responsiblefor Policy Conformance within his area(e.gInspections, Monitoring, Potential Non-Conformances and any other findings or conditionsthat could have a negative effect on the quality ofproducts),Each employee as part of the production team isresponsible for Quality Performance within his or herarea of responsibility and for identifying conditionsthat could adversely affect quality. The delivery ofquality products is a team effort.previousnext 5/27/2009

CompanyProfileSpecializedAreasFABRICON PIPE & LABOUR HIRE CCAreas OfSpecialization1. Fabrication and Steel Erection Component Manufacture- Carbon Steeland Stainless Steel Site fabrication- Carbon Steel andStainless steel Piping.2. Rotating equipmentTurbinesCompressorsGear boxesPumpsMotorGenerators3. Laser Alignment by PruftechnikMatserlign Equipment. Turbines Compressors Gear boxes Pumps Motors Generators4.Installation New installations and Sales of RotatingEquipment and plant systems tomanufacturers specification with a skilledworkforce. Implementation of quality systems andproject progress management toensure customer satisfaction.previousnext 5/27/2009

CompanyProfileFABRICON PIPE & LABOUR HIRE CCAreas OfSpecializationSpecializedAreas5.Labour Hire Recruiting & Outsourcing of labour viz.Managers, Admin.staff, Inspectors, Foreman,Qualified artisans, skilled, semi-skilled andunskilled labour. Hire of labour in all fields. We offer a strong technical supportservice to all clients to which labour issupplied.•While serving all industries, we recognizethat each industry and each client within eachindustry has unique requirements. To this endour specialized division has the experiencenecessary to meet the specific needs of eachclient.•Our commitment to providing a totalsolution includes full responsibility for thequality of staff employed and the performanceand effectiveness of the staff supplied.Therefore, screening and selection proceduresare strictly adhered to.•Our highly trained staff carry out strictverification procedures in terms of skills,experience and character referencing on allstaff employed.6. Condition Monitoring•Maintenance Proposals•Reliability Proposals•Insitu Balancing•Equipment Analyzingpreviousnext 5/27/2009

CompanyProfileProjectsUndertakenFABRICON PIPE & LABOUR HIRE CCProjects Undertaken1. Petronet Duzi Pump Station - Fluor Daniel-Ref: Mr. Morgan Naidoo - Tel - 031 460 31352003 - Main Crude Line- 12” schd.40 Piping mods and installation onshutdown. All welds 100% x-ray.2. Petronet Pump Stations - Sulzer SARef: Mr. Gavin Doran - Tel - 011 82060002002 to 2003 Pump driver upgrades on stations from Durban toNewcastle. Scope of work included manufacturing adaptor base plates,site installation of base plates, insitu machining for correct elevationsinstalling new drives, laser alignment and commissioning.3. Royal Swazi Distillers - Royal SwaziRef: Mr. Stephen Mclean - Tel – 914 32102002. Distillery relocation, Fabricon scope included stainless steelpiping fabrication and installation.4. Sappi Kraft - Sulzer SARef: Mr. Jonathan Fullford - Tel - 031 700 48212001 to date. Pump base plate manufacture and supply. Ongoing.5. Sulzer SA - Engen and Sapref Refineries (Kwazulu Natal)Ref: Mr. Paul Barker - Tel - 082 781 45782001 to date. Rotating Equipment ongoing maintenance and laseralignment to all Rotating Equipment and cooling towers up to 5mDBSEpreviousnext 5/27/2009

FABRICON PIPE & LABOUR HIRE CCProjects Undertaken• Petronet Crude Pump Stations-Motor Upgrades 2005.The Scope of Work covered the removal, transportation, strippingand assessing, refurbishment, testing, de-rating, re-certification,delivery, installation, electrical cabling, cold and hot commissioningof Electrical Motors installed at Existing Pump Stations on theCrude Oil Pipeline.The WORK was performed at of the ff. existing pump stations alongthe Crude Oil Transfer Pipeline System between Durban andSasolburg:Fynnlands Hillcrest Howick Ladysmith NewcastleQuaggaOverview of Work Scope• Removal of Existing Motors• Refurbishment of motors where required• Relocation of the motors to their respective future services• Modifications to the existing pump set bases couplings and lube oilsystems as required• Installation and alignment of the relocated/refurbished motors• Disconnection and removal of existing 3.3kV cabling.• Supply and installation of cable racking.• Installation and termination of the new earth cabling to relocatedmotors• Modifications to the existing switchgear• Setting, testing and certification of the 3.3kV electrical switchgearand protection relays and equipment.• Disconnection, calibration, cold commissioning and hotcommissioning of all equipment involved in the Work.• Provision of all personnel, facilities and equipment as required.Project was carried out to the specifications and boundaries of the Scopeof Work as required.previousnext 5/27/2009

FABRICON PIPE & LABOUR HIRE CCProjects Undertaken• Petronet Crude Prover Upgrade 2006-Kendal & Fynnlands Pump StationsRemove existing 24” x 150# Crude Prover from KendalModify the Kendal ProverInstall the modified prover at Fynnlands Pump StationTie-in of pipe work from the 4-way valve on prover to existingvalvesDismantle and remove old prover loopElectrical & Instrumentation installation with SCARDAmodificationsModifications and re-casting of CivilsProver Loop Dimensions:14m X 24” Piping.previousnext 5/27/2009

FABRICON PIPE & LABOUR HIRE CCProjects Undertaken• Petronet Secunda Pump StationUpgrade 2006-Mechanical and Civil Works• Re-elevate Proving unit for consistent piping elevations andease of valve maintenance.• Installation of new de-aerators, strainers and valves fordedicated product lines.• Upgrade to pump manifold, Manufacture and install new baseplates, pumps and motors.• Civil works for upgrade entailed design works, andconstruction of plinths for new pump set, de-aerators, strainersand bund wall and floor areas.• Complete piping fabrication and installation includingstructural works.• Access to carry out work introducing new equipment toplant is done during shutdown periods in order not toaffect operational requirements. The success is thoroughplanning, preparation and execution. Doing it right firsttime.previousnext 5/27/2009

FABRICON PIPE & LABOUR HIRE CCProjects Undertaken• Petronet Ladysmith Pump Station2007-Prover Upgrade ProjectMechanical and Civil Works• Construction of new floor and bund area to receive new prover,pumps, and tanks.• Construction of plinths for prover structure.• Installation of triple u prover.• Demolition of existing ram prover and associated equipment.• Manufacture and install new transfer tanks.• Installation of new transfer and blending pumps.• Relocate valves as per P&ID.• Complete piping fabrication and installation includingstructural works.• Access to carry out work introducing new equipment toplant is done during shutdown periods in order not to affectoperational requirements. The success is thorough planning,preparation and execution. Doing it right first time.previousnext 5/27/2009

FABRICON PIPE & LABOUR HIRE CCProjects Undertaken• Natcos Berth 9 Island View Durban2008-Marine Loading Arm ReplacementMechanical, Civil, E&I Works• Demolition of old marine loading arms.• Civil construction works for new marine loading arms.• Electrical and Instrumentation works to receive new marineloading arms.• Manufacture and installation of new stainless steel sump tank.• Installation of new marine loading arms in conjunction withManufacturer as part of guarantee.• Complete piping fabrication and installation includingstructural works.previousnext 5/27/2009

FABRICON PIPE & LABOUR HIRE CCCurrent Projects• Transnet Pipelines Witbank PumpStation 2008- Completion October 2008Telephase 2 Upgrade MechanicalWorks• Re-elevate Proving unit for consistent piping elevations andease of valve maintenance.• Installation of new de-aerators, strainers and valves fordedicated product lines.• Install new base plates, pumps and motors.• Upgrade to tank nozzles from 2” to 6” to accommodate newlines.• Complete piping fabrication and installation includingstructural works.• Access to carry out work introducing new equipment toplant is done during shutdown periods in order not to affectoperational requirements. The success is thorough planning,preparation and execution. Doing it right first time.previousnext 5/27/2009