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8August 2003<br />
<strong>SP</strong>/<strong>10</strong>, <strong>SP</strong>/<strong>15</strong> <strong>and</strong> <strong>SP</strong>/20<br />
heavy duty hose pumps<br />
Features<br />
• Highly suitable for:<br />
- abrasive products<br />
- corrosive products<br />
- shear sensitive products<br />
- viscous products<br />
- high density products<br />
• Self priming to 95% vacuum (5 kPa.a.)<br />
• Can run dry, i.e. can pump without fluid<br />
continuously<br />
• Reversible rotation<br />
• Can be used as a metering pump:<br />
repeatable accuracy +/- 1%<br />
• Replacement of hose without<br />
dismantling pump<br />
• Easy to clean: smooth liquid passage<br />
without valves, cavities or gl<strong>and</strong>s<br />
• No metal to metal contact<br />
Bredel<br />
Bredel Hose Pumps B.V.<br />
A member of the Spirax-Sarco Engineering Group<br />
Sluisstraat 7<br />
P.O. Box 47<br />
NL-7490 AA Delden<br />
The Netherl<strong>and</strong>s<br />
Tel.: +31 74 3770000<br />
Fax: +31 74 3761175<br />
Internet: www.bredel.com<br />
E-mail: hosepumps@bredel.com<br />
• Product pumped does not contact<br />
mechanical parts or seals<br />
• Heavy duty bearings, greased for life<br />
• Designed <strong>and</strong> built for high discharge<br />
pressures<br />
• Low noise level<br />
• <strong>10</strong>0% positive flow (no slip)<br />
• Only one wearing part: the pump hose<br />
• Easy maintenance, low cost, short<br />
down time<br />
• Permanent lubrication of pump hose<br />
with specially compounded food<br />
grade lubricant<br />
• Any drive system possible<br />
• Represented all over de world<br />
Option<br />
• High liquid level control
Net motor<br />
power [kW]<br />
0.<strong>15</strong><br />
0.125<br />
0.<strong>10</strong><br />
0.075<br />
Pump speed [r.p.m.]<br />
Capacity [l/h]<br />
<strong>SP</strong>/<strong>10</strong> <strong>and</strong> <strong>SP</strong>/<strong>15</strong><br />
How to use the curves: Intermittent duty:<br />
1 Flow required indicates pump speed Maximum 2 hours operation followed by<br />
2 Calculated discharge pressure minimum 1 hour stop<br />
3 Net motor power required<br />
4 Product temperature<br />
5 Calculated discharge pressure<br />
<strong>15</strong> 30 45 60 75 90 <strong>10</strong>5 120<br />
<strong>15</strong><br />
20<br />
30<br />
40<br />
45<br />
60<br />
60<br />
80<br />
6 Maximum recommended pump speed<br />
Net motor<br />
power [kW]<br />
0.35<br />
0.30<br />
0.25<br />
0.20<br />
0.<strong>15</strong><br />
0.<strong>10</strong><br />
3<br />
3<br />
Pump speed [r.p.m.]<br />
Capacity [l/h]<br />
Intermittent duty<br />
Continuous duty<br />
2<br />
5<br />
1 6<br />
750 kPa<br />
75<br />
<strong>10</strong>0<br />
300 kPa<br />
<strong>10</strong>0 kPa = 1 bar<br />
90<br />
120<br />
0 kPa<br />
<strong>10</strong>5<br />
140<br />
4<br />
120<br />
160<br />
<strong>15</strong> 30 45 60 75 90 <strong>10</strong>5 120<br />
Intermittent duty<br />
Continuous duty<br />
<strong>15</strong><br />
75<br />
30<br />
<strong>15</strong>0<br />
2<br />
5<br />
1 6<br />
45<br />
225<br />
750 kPa<br />
60<br />
300<br />
300 kPa<br />
75<br />
375<br />
90<br />
450<br />
0 kPa<br />
<strong>10</strong>0 kPa = 1 bar<br />
<strong>10</strong>5<br />
525<br />
4<br />
120<br />
600<br />
Product<br />
temperature<br />
[°C]<br />
40<br />
50<br />
60<br />
70<br />
80<br />
Product<br />
temperature<br />
[°C]<br />
40<br />
50<br />
60<br />
70<br />
80<br />
Type <strong>SP</strong>/<strong>10</strong><br />
Inner diameter pump hose Ø <strong>10</strong> [mm]<br />
Minimum starting torque 47 [Nm]<br />
Capacity per revolution 0,022 [l]<br />
Maximum discharge pressure 750 [kPa]<br />
7,5 [bar]<br />
Type <strong>SP</strong>/<strong>15</strong><br />
Inner diameter pump hose Ø <strong>15</strong> [mm]<br />
Minimum starting torque 60 [Nm]<br />
Capacity per revolution 0,083 [l]<br />
Maximum discharge pressure 750 [kPa]<br />
7,5 [bar]
Ø C<br />
=G1=<br />
=G2=<br />
=G=<br />
A1<br />
A<br />
<strong>SP</strong>/<strong>10</strong> <strong>and</strong> <strong>SP</strong>/<strong>15</strong><br />
Dimensions <strong>SP</strong>/<strong>10</strong> <strong>and</strong> <strong>SP</strong>/<strong>15</strong><br />
H (8x)<br />
L<br />
X1 Y<br />
D<br />
Type A A1 B C D E F F1 G G1 G2 H K L T X1 Y Z d l u t<br />
<strong>SP</strong>/<strong>10</strong> 196 293 116 ø194 117 200 28 55 162.6 67.4 175 ø16 28 90-120 85 14 ø9.0 ø18k6 39 6 20.5<br />
M8<br />
<strong>SP</strong>/<strong>15</strong> 260 403 195 ø288 142 235 33 60 249.5 <strong>10</strong>3.4 175 ø20 33 90-120 85 14 ø9.5 ø22k6 45 6 24.5<br />
All dimensions in [mm]<br />
Principle of operation<br />
A composite, reinforced hose, enclosed within<br />
a casing, has inserts at both ends. These inserts<br />
are connected to the suction <strong>and</strong> discharge lines<br />
of the system.<br />
Within the casing is a pressing rotor with two<br />
specially shaped bulges at opposite points about<br />
its centre line. The pressing rotor is mounted on<br />
a shaft with two bearings. As the pressing rotor<br />
rotates, the hose is totally compressed by the<br />
bulge <strong>and</strong> the product within the hose is pushed<br />
forward. At the front of the pump is a removable<br />
ØK<br />
F1<br />
F<br />
E<br />
B Ø du<br />
l<br />
T<br />
Ø Z (4x)<br />
cover with an inspection facility. The pump casing<br />
is filled to approximately halfway the casing with<br />
a specially compounded (food grade) lubricant<br />
which functions as a coolant as well. The patented<br />
reinforced hose ensures that compression forces<br />
are evenly applied across its full width.<br />
t
Dimensions <strong>SP</strong>/20<br />
Ø C<br />
= G1=<br />
<strong>SP</strong>/20<br />
Type A A1 B C D E F F1 G G1 G2 H K L T X1 Y Z d l u t<br />
<strong>SP</strong>/20 260 403 195 ø288 142 257 33 60 249.5 <strong>10</strong>3.4 175 M8 ø22 33 90-120 85 14 ø9.5 ø22k6 45 6 24.5<br />
All dimensions in [mm]<br />
= G2 =<br />
= G =<br />
A1<br />
A<br />
H (8x)<br />
L<br />
Ø K<br />
B<br />
F1<br />
F<br />
E<br />
X1<br />
D<br />
l<br />
Y<br />
Ø d<br />
T<br />
Ø Z (4x)<br />
u<br />
t
Net motor<br />
power [kW]<br />
A<br />
How to use the curves:<br />
Graph A<br />
• Selection of pump size <strong>and</strong> required motor power.<br />
• Check selection with maximum recommended pump<br />
speed in relation to product temperature<br />
1 Flow required indicates pump speed.<br />
2 Calculated discharge pressure.<br />
3 Net motor power required.<br />
4 Product temperature.<br />
5 Calculated discharge pressure.<br />
6 Maximum recommended pump speed (rpm).<br />
Intermittent duty: = 2 hrs max., 1 hr stop.<br />
B<br />
0.50<br />
0.37<br />
0.25<br />
0.18<br />
0.12<br />
Pump speed [r.p.m.]<br />
Capacity [l/h] 0<br />
High<br />
Low<br />
Pump speed [r.p.m.]<br />
3<br />
Intermittent duty<br />
Continuous duty<br />
1<br />
20<br />
182<br />
9<br />
8<br />
7<br />
2<br />
5<br />
40<br />
365<br />
750 kPa<br />
6<br />
300 kPa<br />
60<br />
547<br />
0 kPa<br />
<strong>SP</strong>/20<br />
80<br />
730<br />
<strong>10</strong>0 kPa = 1 bar<br />
<strong>10</strong>0<br />
912<br />
750 kPa 7.5 bar <strong>10</strong>9 psi<br />
500 kPa 72.5 psi<br />
5.0 bar<br />
250 kPa 2.5 bar<br />
4<br />
120<br />
<strong>10</strong>94<br />
Graph B<br />
• Selection of rotor size<br />
• Determine operating point (rpm/discharge<br />
pressure)<br />
7 Required pump speed<br />
8 When operating in the light red area (= below the<br />
red line) the Low pressure rotor is used<br />
9 When operating in the grey area (= above the<br />
red line) the High pressure rotor is used<br />
Remark<br />
20 40 60 80 <strong>10</strong>0 120<br />
Product<br />
temperature<br />
[°C]<br />
40<br />
50<br />
60<br />
70<br />
80<br />
Type <strong>SP</strong>/20<br />
Inner diameter pump hose Ø 19 [mm]<br />
Minimum starting torque 85 [Nm]<br />
Capacity per revolution 0,<strong>15</strong>2 [l]<br />
Maximum discharge pressure 750 [kPa]<br />
7,5 [bar]<br />
• With a variable speed drive <strong>and</strong> operating in both<br />
areas, the High pressure rotor should be used.
Bredel Hose Pumps<br />
BPD11/08/03<br />
Typical hose pump applications<br />
• In water <strong>and</strong> sewage treatment sludge transportation, sludge thickening, pit/lagoon emptying,<br />
filter press feed, centrifuge feed, digester feed, caustic,<br />
lime slurry, flocculants, ferric chloride, activated coal,<br />
aluminium sulphate, polymers, magnetite.<br />
• In chemical industry ferrite slurry, peroxide, latex, resins, hydrochloric acid,<br />
battery acid, glue, formaldehyde, sulphuric acid.<br />
• In food industry milk products, meat products, jellies, marmalade, mayonnaise,<br />
salads, dressings, tomato paste, fruit juices, caramel, chocolate,<br />
egg yolk, strawberries in yoghurt.<br />
• In breweries yeast, diatomaceous earth, flocculants, stabilizers,<br />
filter press feed.<br />
• In sugar industry sugar syrup, liquid sugar, molasses, glucose slurry,<br />
foamed earth.<br />
• In paper <strong>and</strong> ceramic industry clay slurry, china clay suspension, talcum suspension, pulp,<br />
glue, ink, coatings, pigments, kaolin, titanium dioxide.<br />
• In building industry mortar, foamed mortar, bentonite, cement grout,<br />
cement injection.<br />
• In mining industry nickel slurry, acids, cyanide, grout, coal slurry, pyrite slurry,<br />
thickener underflow, drain cleaning.<br />
• And many others, such as offal, fish waste, potato waste, radio active waste, blood, lye,<br />
pharmaceutical <strong>and</strong> cosmetic products, toothpaste, soap,<br />
detergents.<br />
The information contained in this document is believed to be correct but Bredel Hose Pumps B.V. accepts no liability for any<br />
errors it contains <strong>and</strong> reserves the right to alter specifications without notice.<br />
Bredel is a registered trademark. Bredel: worldwide supplier of industrial high pressure hose pumps.