User manual - Webshop, Gas Analysis Technology

Document List:Unit ManualsRevision List: User ManualCustomer Drawing No.:Circuit diagram: GMU-BASICCustomer Drawing No.:S-GENERI--1-000-10S-GENERI--1-200-1Rev. Date. Ini. Remarks0 19-11-2010 RBNRev. Date. Ini. Remarks0 17-11-2010 RBNPart listCustomer Drawing No.:S-GENERI--1-300-10Rev. Date. Ini. Remarks0 19-11-2010 RBNCable listCustomer Drawing No.:S-GENERI--1-310-10Rev. Date. Ini. Remarks0 19-11-2010 RBNOperating instructionsCustomer Drawing No.:S-GENERI--1-401-10Rev. Date. Ini. Remarks0 17-11-2010 RBNFLSmidthKlostermarken 69550 MariagerTlf: +45 70102277FLSmidth Project : Generic documentationProject No. : S-GENERIAnalysis system : Flow Zero Span Evaluation UnitCustomer:End Customer:Equip. no:Equip. no:Rev. Date. Ini. Remarks.0 19-11-2010 RBNDrawing number:S-GENERI--1-000-101 / 1The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Unit Operation InstructionFlow Evaluation UnitCUBETrained/qualified PersonnelFLSmidth Airloq A/S analysis housing insulated, heated, cooledand with GMU installed.Indicates personnel that is not only certified to work on theplant according to all local and national regulations, butpersonnel who also has specific training from e.g. FLSmidthAirloq in use and maintenance of gas analysis systems.1.2.2 UNITS AND CONVERSION FACTORSAll units in FLSmidth Airloq documentation are SI-units except from:Pressure:BarTemperature:°C (degrees Celsius)For general use the following approximations can be used for conversion:Length: mm to inch factor 0,04Pressure: Bar to PSI (US) factor 14,51mbar = 100 Pascal (PA)Temperature: °C to °F °F = °C × 1.8 + 321.3 HOW TO READ THIS MANUALRead the instructions in this manual carefully before installing the system.FLSmidth Airloq A/S cannot accept any liability for damages due to nonobservanceof this manual.Sign:Before doing anything to the system, read warnings in section 1.4.This manual must be used in conjunction with the appendix. The document map in sectionError! Reference source not found. shows an overview of the complete gas analysissystem. This document covers the FL100 Evaluation unit only. For e.g. electrical wiring, thereader must use the appendix “Circuit diagram”. All issues related to system performancemust be found in the system manual.No part of this manual may be reproduced or transmitted in any form or by any means,electronic or printed, without the prior written permission of FLSmidth Airloq A/S. If thismanual is translated, the English version is to be considered as the original one.1.4 WARNING1.4.1 WARNING – HAZARDOUS VOLTAGES!Sign:All electrical installations must be in accordance with national and local regulations, andqualified personnel who are aware of these regulations must perform the electricalinstallation.Voltage must not be applied to the system until all electrical connections have been madeand checked and then only by qualified personnel who are aware of the risks involved.Any disconnection of the earthed conductor inside or outside the device or the release of theearthed conductor connection can make the device hazardous to life. DeliberateDrawing no: Flow Verification-451-100 Page 3 of 15

Unit Operation InstructionFlow Evaluation Unitdisconnection is inadmissible/prohibited.All connections must be made in accordance with the drawings in this manual.1.4.2 WARNING – TOXIC, EXPLOSIVE GASESSign:Be sure to observe the safety regulations for the respective gases (sample gas and testgases/span gases) and test gas cylinders! The gas outlet should be led to ambient air toavoid danger to operators.Inflammable or explosive gas mixtures must not be introduced into the analysis systemunless the system is designed for the application.To avoid danger to operators by explosive, toxic or unhealthy gas components, flush thegas lines with ambient air or nitrogen before cleaning or exchange parts of the gas paths.1.4.3 WARNING - ACIDSSign:To avoid danger to operators by acid droplets build up in gas lines, first flush the gas linesbefore cleaning or exchange parts of the gas paths.Always use skin and eye protection before cleaning or exchanging parts of the gas pathsincluding condensate trap.1.4.4 WARNING - BURNSSign:To avoid the danger of operators getting burned due to high temperatures of probe andother components, the demands of occupational health regulations should be followed.Always plug the hole to the process when the probe is removed from the flange. The plugmust be secured with the lock pin.1.4.5 WARNING - PRESSUREESign:To avoid danger to operator the hoses must be without pressure before dismounting of anyconnections or hoses.1.4.6 WARNING – MOVING MACHINERYSign:Do not remove covers from Extraction Device with compressed air pressure to ExtractionDevice.Drawing no: Flow Verification-451-100 Page 4 of 15

Unit Operation InstructionFlow Evaluation Unit2 TECHNICAL INFORMATION FL100 EVALUATION UNITPower supply:Power supply from GMU:Power supply heaterDimensions:Dimensions l x w x hVolume:Foundation:Weight:WeightWeight including seaworthy package110-240 VAC, 100 WNA600x600x210 mmWall mount25 kgTemperatures:Ambient temperature: 10°C to 55°COPTIONAL: Ambient temperature with low NAtemperature optionOPTIONAL: Ambient temperature with low NAtemperature option and shieldStorage temperature: -15°C to 55°CEquipment must be protected against heat radiationCompressed air requirements:Pressure:200 kPa (nominal)Range 180-220 kPaCapacity:NAConsumption:Less 1l/hourQuality: 3-3-3 according to ISO 8573-1Maximum 5 mm (size) particlesMinimum -20° water pressure dew point**Pressure dew point must be minimum -10°C belowminimum ambient temperature at any time.Maximum 1 mg/m 3 oilConnections:“Instrument air” connection"Press +/-" Pressure from Flow Probe"Sensor +/-" Pressure to dP sensorSpan accuracy:Span range:6mm PDVF inside cabinet6mm PDVF inside cabinet6mm PDVF inside cabinet(all hoses should be drawn in one piece to ensurepressure tightness)Pressure switch 1% accuracy (on actual setpoint)Span range 0,5-2,5mbar user configurable0-3mbar (0-300PA) defaultOthers on request2.1 PHYSICAL DISTANCE BETWEEN EQUIPMENTRecommended max. 20mDrawing no: Flow Verification-451-100 Page 5 of 15

Unit Operation InstructionFlow Evaluation Unit2.2 GENERAL INFORMATION FLOW EVALUATION UNITThe Evaluation unit is for designed to evaluate differential pressure flow monitores.Evaluation is compriseing of a Zero and a span mode. Zero mode is equalizeing the dPtransmisters ports to settle on transmitters zero point. In Span mode an adjustablepressure is added to dP transmitter to readout and log span point on eg. Daily basis. Theunit provides control only. Transmitter signal is to be evaluated in central control system.Unit can free be configured with timers and start time. External control is possible too.Further more the system can be used with two dP-transmitters to allow true errorcalculations and deviations on transmitter.This unit is NOT for calibration of dP sensors. Only measurement loop check can beperformed.Failsafe design allows flow monitoring of process, with no power on unit.Pressure safe span verification: Unit zeros 5 sek. Before span activates.Visual indication of pressures by gaugeDrawing no: Flow Verification-451-100 Page 6 of 15

Unit Operation InstructionFlow Evaluation Unit3 INSTALLATION OF FL100 EVALUATION UNITSee layout drawing “System View”3.1 BEFORE INSTALLATION3.1.1 TRANSPORTAll transport must be carried out according to local regulations. Transport may be doneeither with equipment in transport box or unpacked.It is highly recommended to unpack equipment as close as possible to installation point toprotect against damage during storage and transport.3.1.2 UNPACKINGBefore installation equipment must be unpacked, take care to avoid damage of equipment.3.2 INSTALLATION OF FL100 EVALUATION UNITThe FL100 Evaluation unit must be located as close as possible to measurement point. Theunit is for indoor installation and wall mount3.3 CONNECTION OF AIR SUPPLYThe instrument air supply must be connected to the connector "Instrument air" inside theFL100 Evaluation unit. For more information regarding required air quality see section 2.3.4 CONNECTION OF FLEXIBLE AIR HOSESAll hoses must be drawn according to system configuration as described in system P&Idiagram.All hoses is drawn directly to parts by glands in the cabinet.ConnectionPortPressure + / -6mm PVDFSensor +/-6mm PVDFInstrument air6mm PVDFIMPORTANT!The flexible hoses must be mechanical protected and installed thus bends areavoided.ALL sample hoses must be carefully drawn without extra joints etc. This is a lowpressure system and thus very difficult to leaktest!3.5 INSTALLATION OF SIGNAL CABLEThe cabinet is equipped with cable gland for needed cable. The cable signals are describedin cable list description. Cable must be connected according to system “Cable list”.3.6 ALTERNATIVE CONNECTION FOR "ON PROBE TRANSMITTER"In case of flowmonitor systems with "process shut off valves" and where dP transmittercannot be separated from flow sensor. In such case the Flow evaluation unit can beconnected to parallel measurement ports on sensor and then control "process shut offDrawing no: Flow Verification-451-100 Page 7 of 15

Unit Operation InstructionFlow Evaluation Unitvalve" with the digital "Active mode" signal. In this case function will be similar to standardoperation.3.6.1 ALTERNATIVE HOSE CONNECTIONAll hoses is drawn directly to parts by glands in the cabinet.ConnectionPortPressure + / -Port is blocked with plugsSensor +/-6mm PVDF drawn to transmitter parallelports on flow monitorInstrument air6mm PVDFDrawing no: Flow Verification-451-100 Page 8 of 15

Unit Operation InstructionFlow Evaluation UnitSafety instructionOnly air pressure is to be dealt with.4 FUNCTION DESCRIPTION OF FL100 EVALUATION UNITSee layout drawing “P&I Diagram”4.1 UNIT OVERVIEW4.2 PARTS P&ITag number Type FunctionA1 Unit FL100 Evaluation unit (default unit tagno.)Instrument Air supply 1 Air supply from main plant air supplyAirV1.1 PressureInternal regulator to pressure systemregulatorCapilary Capilary tubing Controls the airflow to system.V1.2 Needle valve Allows to adjust filling ratio in combination with V1.1Y1.1, Y1.3 Solenoid valve Zero valvesY1.2 Solenoid valve Span pressure valveY1.4 Solenoid valve Span air control valve.P1.1 Pressure switch Adjustable pressure switch for span pressure controlP1.2 Manometer Low pressure incline manometer for visual readout.(water filled)V1.3 Needle valve Buffer control (speed control)C1.1 Buffer tank Buffer tank to stable span pressure control.V1.4 OverpressurevalvePressure protection of system4.2.1 AIR RECEIVERThe function of the air receiver is to stabilize the filling of span pressure system due to thevery low pressure ranges.4.3 CONTROL OF FL100 EVALUATION UNITThe OMRON ZEN controller is a micro PLC with display. The PLC controls the system andreceives status signals from each component:Functions:Manual control of zero or span mode directly on controller for startup and maintenance.Timer controlled activation of sequence (Wire loop from + to 3D5:I1).Configuration of start time and sequence timers possible on controller.External digital input for activation of sequenceDrawing no: Flow Verification-451-100 Page 9 of 15

Unit Operation InstructionFlow Evaluation Unit4.4 OPERATING THE CONTROLLER4.4.1 CONTROLS: RUN MODEIn the display is the status of the system shown, which under normal conditions is “Clock”.To operate the system, the buttons must be used. The “ESC” button is used to return to themain screen.Issue ON OFF Digital OutputsignalZeroPush: 34The system Push "DEL" goes to normal DO_CCS_ACTIVEswitch to Zero state operationSpanPush: 44The systemswitch to Span modePush "DEL" goes to normaloperationDO_CCS_ACTIVEDO_CCS_SPANSequensestart/stopPush: "ALT" the systemstarts pre-programmedZero/span sequence.Push "ALT" goes to normaloperationDO_CCS_ACTIVEDO_CCS_SPAN(Last setp in seq.)DELPush: "DEL" The systemgoes to normal operation(sample)Push "DEL" goes to normaloperation4.4.2 SYSTEM MODEIn system mode the clock can be set.Timer activation time can be set.Timer steps can be change from default 1,5minIssue ON Digital OutputsignalOKEnter menu item.ESCGo back in menus.Enter system menuCancelUpNavigate in menusChange settingsDownNavigate in menusChange settingsTimer setup screen for automatic daily cycle:Drawing no: Flow Verification-451-100 Page 10 of 15

Unit Operation InstructionFlow Evaluation UnitNavigate down to on time to change daily start time. (Note Jumper 3D5:I1 to enablefunction)4.5 COMMISSIONING OF FL100 EVALUATION UNITCheck following items:• Mechanical installation (foundation, position etc.)• Connection of air supply according to 3.3• Connection of flexible air hoses according to 3.4• Connection of signal and power cables according to 3.5Carry out the following items:• Close V1.2• Open V1.3 1 turn• Adjust V1.1 to approx. 0,8bar• Fill P1.2 with oil according to part instruction• Adjust P1.1 to span setpoint.• Test zero / span on manual control buttons.• Program timer control4.6 CLOSING DOWN OF FL100 EVALUATION UNITClose the air supply on external valveShut off power supply4.7 DISMOUNTING OF FL100 EVALUATION UNITTo dismount the FL100 Evaluation unit, follow this procedureIssue:DC power supplySignal cableFlexible hosesAir supplyFL100 Evaluation unitProcedure:Switch off power supply in the Gas Monitoring UnitDisconnect signal cableDisconnect sample and transmitter hosesDisconnect air supply at "Instrument airDisconnect FL100 Evaluation unit mechanicallyDrawing no: Flow Verification-451-100 Page 11 of 15

Unit Operation InstructionFlow Evaluation Unit5 OPTIONSNo options available. Special configurations on request.6 MAINTENANCEBefore any maintenance or other work is performed on the unit please referrer tosection 1.4 Warning and 0 Safety instruction6.1 GENERALThe analysis system must be maintained and checked daily, the following sections containsmaintenance sheets for each unitTo ensure optimal drift and highest possible run time, the equipment should be serviced byan authorised service engineer. The service interval can vary from 1-4 times pr. year.Please contact us at the email address or telephone mentioned below for:• Proposal for a specific service agreement for the present equipment, 24h or normalcontract• Preventive maintenance according to technical documentation• Technical support• Immediate service at breakdown6.2 SPARE PARTSWear parts and recommended spare parts are listed in a section of the parts list. To ensurethat the correct part is delivered when ordering spare parts, please provide FLSmidth Airloqwith the project number which is found on the “System Data Sheet” and the FLSmidth No (6digit) or Parts Id / Int. No.6.3 MAINTENANCE OF FL100 EVALUATION UNIT6.3.1 PREPARE UNIT FOR MAINTENANCEIssue:Procedure:Stop system/Test mode For system control, see system manualShut off the air supply Close external valveCarry out maintenanceOpen air supplyTest mode off / Startsystem onOpen valve external supplyFor system control, see system manual6.3.2 SOLENOID VALVESCheck valves Dismantle the solenoid valves Y1.1- Y1.4Clean and replace any damaged partsRemount the valvesDrawing no: Flow Verification-451-100 Page 12 of 15

Unit Operation InstructionFlow Evaluation Unit6.4 MAINTENANCE PROGRAM FOR THE FL100 EVALUATION UNITRefer to section 6.3, to get instructions how to do the maintenance in the following table.Date /Initials Maintenance program D W M YHose connections:XMake visually leak check of flexible hosesRefill P1.2 water manometer 1-2½Solenoid valves:XDismantle, clean and replace any damaged partsCabinet:Clean the inside of the cabinets. Use a vacuumcleaner to clean inside the cabinet. Never usecompressed air.X7 TROUBLE SHOOTINGAlarms may vary according to implementation in the system.Fault Meaning Probable cause SolutionNospanpressureThe compressedair pressure isbelow 2 bar1. Air supply is closed2. No air supply3. Regulating valve V1.1is closed or blocked.1. Open valves2. Call skilledpersonnel3. Adjust valve orrepair.Drawing no: Flow Verification-451-100 Page 13 of 15

Unit Operation InstructionFlow Evaluation Unit8 CONTACT INFOGas Analysis TechnologyFLSmidth A/SKlostermarken 6DK-9550 Mariager · DenmarkTel.: +45 7010 2277 · Fax: +45 7010 2288Main e-mail: gas@flsmidth.comService e-mail: gas-service@flsmidth.comCVR-No. DK 1502 8882www.flsmidth.com/gas9 DOCUMENT REVISIONRev. Date Author Description Serial numberscovered0a 17-11-2010 RBN New doc. (adjustments) ProjectOldDrawing no: Flow Verification-451-100 Page 14 of 15

Document List:DrawingsRevision List: Drawings listCustomer Drawing No.:FLOW: P&I DiagramCustomer Drawing No.:FLOW: System viewCustomer Drawing No.:S-GENERI--1-000-30S-GENERI--1-100-40S-GENERI--1-110-50Rev. Date. Ini. Remarks0 19-11-2010 RBNRev. Date. Ini. Remarks0 19-11-2010 RBNRev. Date. Ini. Remarks0 17-11-2010 RBNFLOW: CabinetCustomer Drawing No.:S-GENERI--1-150-BRev. Date. Ini. Remarks0 19-11-2010 RBNFLSmidthKlostermarken 69550 MariagerTlf: +45 70102277FLSmidth Project : Generic documentationProject No. : S-GENERIAnalysis system : Flow Zero Span Evaluation UnitCustomer:End Customer:Equip. no:Equip. no:Rev. Date. Ini. Remarks.0 19-11-2010 RBNDrawing number:S-GENERI--1-000-301 / 1The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

P1.1PNot included inVerification system!Press +Y1.1B PAY1.2B PAV1.4INV1.3P1.1Sensor +Not included inVerification system!Not included inVerification system!FlowProbePress -VentY1.3B PAP1.2PIC1.1Sensor -dPdPOptional AditionalTransmitter forsignalcompareV1.2Y1.4P AHose: 6/4mmCapilary1/16"2m (approx.15 turns)V1.1Instrument Air2 barFLSmidth A/SGas Analysis TechnologyKlostermarken 69550 Mariager, DenmarkFlow Zero/span verification5XXXX-PROC-16-100-A-- -Nonemm 0 RBN 17-11-2010The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

U5.145°15°NOTE- The measuring point must be located in a place where the gas is homogeneus and representative for the process.- There must not be any obstacles 5 x channel diameter before and 2x channel diameter after probe location.StackFL100FlowmonitordP Tranmittermax 4°2°PressureTemperaturU4.1U5.118001690,6641,6764,25600FL100FlowmonitordP TranmitterProbe platformTemperaturU4.115°PressureFlow Zero /Span checkFL100FlowmonitordPTranmitterAlternativLocationFLSmidth Airloq A/SKlostermarken 6DK 9550 MariagerDenmarkFlow Zero/Span check: System View5xxxx-PROC-110-50-- -nonemm 0 RBN 17-11-2010The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

LEFT FRONT RIGHT600210 210600Press -Sensor -Press +VentSensor +FLSmidth A/SGas Analysis TechnologyKlostermarken 69550 Mariager, DenmarkFlow ZeroSpan: Cabinet5xxxx-PROC-150-B-- -1:8mm 0 RBN 17-11-10The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

P1.1V1.3Press +Y1.1BPAY1.2Y1.4BPAAV1.4P1.2Reciever2L-PPress -Y1.3BV1.2CoilPV1.1A3D5 4D2 6D2omronZEN1T71F11Q1FLSmidth A/SGas Analysis TechnologyKlostermarken 69550 Mariager, DenmarkFlow ZeroSpan: Component Layout5xxxx-PROC-16-150-C-- -1:4mm 0 RBN 17-11-10The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

List of documentsSheetDescriptionDescriptionDescriptionRev.Rev.date

Cable listFromCable nameToCable information :Cross section :Shield :Tagnamemm 2Short circuit and overload protection 3x25A D02 SIEMENS, Permissible short circuit current Icf=10kA, Rated short-time withstand current (1sec) Icw = 280A, Supply must be residual-currentprotectedSignal informationPS_AC_GMU Power supply for analysis system, 0,1 kVA100-230VAC0 VACPEGMU-CPS-W1GMUTerm. row Term. no.Wire.1Q1 L1 11Q1 N 21Q1 PE 3Term. rowCPSTerm. No.Cable information :Cross section :Shield :Tagnamemm 2DO_CCS_SYSTEM_ACTIVAll digital outputs are potential free relay contacts rated 5 A at 30 VDC or 250 VAC, Termination onmoduleSignal informationSystem status, Active, Signal 0 = Measure, Signal 1 = Sequenc ActiveSig.Sig.GMU-CCS-W2GMUTerm. row Term. no.Wire.7D3 O0 17D3 O0 2Term. rowCCSTerm. No.DO_CCS_SPANSystem status, SPAN, Signal 0 = Zero/Measure, Signal 1 = Span modeSig.7D3 O1 3Sig.7D3 O1 4DI_CCS_STARTStart Sequence; Potential free contract in CCS (2 sek Puls), Signal 0 = , Signal 1 =Start24 VDC7D3 + 50 VDC7D3 IO 6PE7D3 PE PEFLSmidthKlostermarken 69550 MariagerTlf: +45 70102277FLSmidth Project : Generic documentationProject No. : S-GENERIAnalysis system : Flow Zero Span Evaluation UnitCustomer:End Customer:Equip. no:Equip. no:Rev. Date. Ini. Remarks.0 19-11-2010 RBNDrawing number:S-GENERI--1-310-101/ 1The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Part listFlow Evaluation Unit 106000Part ID Pcs. Part description Part No.Remarks / Part S/N FLS No ManufactorManual1F1 1 Circuit breaker, 1-P+N, 6A 5SX2506-7 VARENUMMER SPÆRRET103908 SIEMENS1Q1 1 Main switch, 3pol C-model 1319.802 172N1020 102873 HOLEC1T7 1 Powersupply, 30W, 24V, SWM S8VM-03024CD 103948 OMRON3D5 1 Relay, programmable 24VDC ZEN-10C1DR-D-V2 101637 OMRON7D3 1 PLC in/output expansion, ZEN ZEN 8E1DR In: 4 DC; Out: 4 Relay104598 OMRONA1 1 Flow verfication unit, f dP for FL100 or similar106000 FLSMIDTH AIRLOQA1.1 1 Cabinet, 600x600x210 mm AE 1060.500 105551 RITTALCoil flowlimiter' 3 Tube 1/16" SS SS-T1-S-020-6ME 106009Fitt-Flbar 2 Connector, 6mm-1/4" SS conic SS 6MO-1-4RT 100153 SWAGELOKHose 40 Hose, 6/4mm, PE PE0604N 100129 FLSMIDTH AIRLOQP1.1 1 Pressure switch 0,5-3,0 mbar 604.9010000 20-300pa,Max 5000pa106001 HUBAP1.2 1 Diffrential Pres. gauge,300PA Dwyer 2000-300PA 0-250PA106002 DWYERV1.1 1 Regulator, G1/4", 0.3-2 bar R72M-2GK-RCN Manifold-type,106003 NORGRENV1.1.1 1 Manometer, G1/8", 0-2 bar 18-013-886 106005 NORGRENV1.2, V1.3 2 Needle valve SS-SS6MM-EP 103793 SWAGELOKV1.4 1 Safety valve, 1PSI SS-4CP6-1 1 psi = 68mbar106008 SWAGELOKX0, X11 2 End angle, WEW 35/2 7921138177 100080 WEIDMÜLLERFLSmidthKlostermarken 69550 MariagerTlf: +45 70102277FLSmidth Project : Generic documentationProject No. : S-GENERIAnalysis system : Flow Zero Span Evaluation UnitCustomer:End Customer:Equip. no:Equip. no:Rev. Date. Ini. Remarks.1 04-01-2011 RBNUS version addedDrawing number:S-GENERI--1-300-101 / 3The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Part listFlow Evaluation Unit 106000Part ID Pcs. Part description Part No.Remarks / Part S/N FLS No ManufactorManualX0, X11 5 Terminal, WDU 4 7921181250 100094 WEIDMÜLLERX0, X11 3 Terminal, WPE 4, grn/yel 7921182181 100023 WEIDMÜLLERY1.1, Y1.2, Y1.3 3 Valve, solenoid, 3/2 PP, 24VDC 20528 PP, G1/4", 4mm, Viton100804 BÜRKERT-CONTROMATICY1.4 1 Valve, 6013-G1/8"-24VDC 134237M 102863Flow Evaluation Unit (US version) 106042Part ID Pcs. Part description Part No.Remarks / Part S/N FLS No ManufactorManual1F1 1 Circuit breaker, 1-Pol+N, 6A 5SY4506-7 105195 SIEMENS1Q1 1 Main switch, 3pol C-model 1319.802 172N1020 102873 HOLEC1T7 1 Powersupply, 30W, 24V, SWM S8VM-03024CD 103948 OMRON3D5 1 Relay, programmable 24VDC ZEN-10C1DR-D-V2 101637 OMRON7D3 1 PLC in/output expansion, ZEN ZEN 8E1DR In: 4 DC; Out: 4 Relay104598 OMRONA1 0 Flow verfication unit, f dP for FL100 or similar106000 FLSMIDTH AIRLOQA1 0 Flow verfication unit, f dP,US US version106042 FLSMIDTH AIRLOQA1.1 1 Cabinet, 600x600x210 mm AE 1060.500 105551 RITTALCoil flowlimiter 3 Tube 1/16" SS SS-T1-S-020-6ME 106009FLSmidthKlostermarken 69550 MariagerTlf: +45 70102277FLSmidth Project : Generic documentationProject No. : S-GENERIAnalysis system : Flow Zero Span Evaluation UnitCustomer:End Customer:Equip. no:Equip. no:Rev. Date. Ini. Remarks.1 04-01-2011 RBNUS version addedDrawing number:S-GENERI--1-300-102 / 3The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

Part listFlow Evaluation Unit (US version) 106042Part ID Pcs. Part description Part No.Remarks / Part S/N FLS No ManufactorManualP1.1 1 Pressure switch 0,5-3,0 mbar 604.9010000 20-300pa,Max 5000pa106001 HUBAP1.2 1 Diffrential Pres. gauge,300PA Dwyer 2000-300PA 0-250PA106002 DWYERV1.1 1 Regulator, G1/4", 0.3-2 bar R72M-2GK-RCN Manifold-type,106003 NORGRENV1.1.1 1 Manometer, G1/8", 0-2 bar 18-013-886 106005 NORGRENV1.2, V1.3 2 Needle valve, 1/4" Metering SS-SS4 Low-Flow Metering Valve106040 SWAGELOKV1.4 1 Safety valve, 1PSI SS-4CP6-1 1 psi = 68mbar106008 SWAGELOKX0, X11 2 End angle, WEW 35/2 7921138177 100080 WEIDMÜLLERX0, X11 5 Terminal, WDU 4 7921181250 100094 WEIDMÜLLERX0, X11 3 Terminal, WPE 4, grn/yel 7921182181 100023 WEIDMÜLLERY1.1, Y1.2, Y1.3 3 Valve, solenoid, 3/2 PP, 24VDC 20528 PP, G1/4", 4mm, Viton100804 BÜRKERT-CONTROMATICY1.4 1 Valve, 6013-G1/8"-24VDC 134237M 102863FLSmidthKlostermarken 69550 MariagerTlf: +45 70102277FLSmidth Project : Generic documentationProject No. : S-GENERIAnalysis system : Flow Zero Span Evaluation UnitCustomer:End Customer:Equip. no:Equip. no:Rev. Date. Ini. Remarks.1 04-01-2011 RBNUS version addedDrawing number:S-GENERI--1-300-103 / 3The information transmitted by this document is the proprietary and confidential property of FLSmidth, and may not be duplicated, disclosed, or utilized without written consent from FLSmidth

604Relativ and differential pressure switch0.2 … 50 mbarHuba ControlFOR FINE PRESSURE AND FLOW MEASUREMENT

Technical overviewThe type 604 pressure switch is used as ap flow switch in ventilation ducts for thecontrol of filters and fans, and in primary andsecondary control systems for the control ofair dampers.The 604 pressure monitoring switches are alsoideally suited to protect heating coils fromoverheating and for monitoring industrialair cooling circuits.MediumAir and neutral gasesPressure range0.2 … 50 mbarTolerable overload on one side75 mbar at –30 … 75 °C50 mbar at –30 … 85 °CElectrical connectionScrew terminals or AMP connectors6.3 mm or 4.8 mm according toDIN 46244Cable gland PG11 with cable strain reliefProtection standardWithout cover IP 00With cover IP 54Setting ranges / Switching differentialThe switching differential is factory-set(See diagrams page 8)Pressure connectionsPipe 6.2 mmAdapter inside thread G1/8Legend to cross-section drawing1 P1 Pressure connection (higher pressure)2 P2 Pressure connection (lower pressure)3 Diaphragm4 Scale for switching point high5 Snap fit cover6 Mounting combi-bracket type C (option)The distinct advantages• Extremely easy to install• User-friendly snap fit cover• Case geometry allows easy cable lead-in• Cable strain relief integrated in PG11• Combi-bracket for vertical or horizontalinstallation• High adjustment accuracy throughindividual scale laser-etching per switch• Long-term stability of switching pointsthrough trapezoidal bead diaphragm• Multi-layer gold plated contactRepeatabilitySetting rangebetween0.2 … 3 mbar ±0.025 mbar0.5 … 5 mbar ±0.05 mbar1 … 10 mbar ±0.05 mbar5 … 20 mbar ±0.05 mbar10 … 50 mbar ±0.15 mbarSwitching loadMulti-layer contact (suitable for DDC)Resistive load:5 A at 250 VAC4 A at 30 VDCInductive:(loads with 6-fold starting current cos 0.6)0.8 A at 250 VAC0.7 A at 30 VDCContact systemChangeover switchMaterials in contact with the mediumCase: PC 10% GFCover: PCDiaphragm: Silicone LSRtempered 200 °C, free of gas emissionsTemperatureMedium and ambiance –30 … +85 °CStorage –40 … +85 °CService lifeMechanical > 10 6switching cyclesInstallation arrangementRecommended and factory set:Vertical, pressure connections facingdownwardsHorizontal, cover facing downwards:Switching points approx. 11 Pa lower thanon scaleHorizontal, cover facing upwards:Switching points approx. 11 Pa higher thanon scaleMountingSeveral bracketsFastening clip for quick mounting(see page 8)Tests / AdmissionsETLCE conformityDVGW according to DIN 1854EU conformity:Low voltage directive 73/23/EWGGas appliance directive:90/396/EWG CE 0085 A P0918WeightWithout bracketWith combi-bracket type CPackagingPlease state on orderSingle packagingin cardboardMultiple packagingin cardboard (20, 100 or 320 pcs)approx. 93 gapprox. 144 g604 / EDITION 10/2006, Technical data subject to change.

VersionsA – Snap fitB – Electrical connectionsC – Individual scale engravingA B C DD – Switch with fastening clipCompact A/C set (standard) Setting range (mbar) Connection set Order numberConsisting of switch with hose connection Ø 6.2 mm, scale inmbar, screw terminals, multi-layer contact up to 5 A (suitable for DDC),combi-bracket type C and hose connection set, single packaging.0.2 … 3 Fig. 1 (Metal) 604.90000010.5 … 5 Fig. 1 (Metal) 604.91000011 … 10 Fig. 1 (Metal) 604.92000015 … 20 Fig. 1 (Metal) 604.940000110 … 50 Fig. 1 (Metal) 604.95000010.2 … 3 Fig. 2 (Plastic) 604.90000020.5 … 5 Fig. 2 (Plastic) 604.91000021 … 10 Fig. 2 (Plastic) 604.92000025 … 20 Fig. 2 (Plastic) 604.940000210 … 50 Fig. 2 (Plastic) 604.9500002Order code selection table 604. X X X X X X X XStandard Version 9ETL execution,fire classification V0ESetting range mbar Pa inH 2 O0.2 … 3 20 … 300 0.08 … 1.2 00.5 … 5 50 … 500 0.2 … 2 11 … 10 100 … 1 000 0.4 … 4 25 … 20 500 … 2 000 2 … 8 410 … 50 1 000 … 5 000 4 … 20 5Scale Scale in mbar 0Scale in Pa 1Scale in inH 2 O 2Without scale (rating plate in mbar) 3Without scale (rating plate in Pa) 4Without scale (rating plate in inH 2 O) 5Pressure connections Pipe ø 6.2 mm without pressure orifice 0Pipe ø 6.2 mm with pressure orifice on P2 1Inside thread G1/8 without pressure orifice 2Inside thread G1/8 with pressure orifice on P2 3Electrical connection Screw terminals 0AMP connector 6.3 mm 1AMP connector 4.8 mm 2Cover / Bracket With cover combi-bracket type C 0With cover bracket type A 1With cover bracket type B 2With cover without bracket 3Without cover combi-bracket type C 5Without cover bracket type A 6Without cover bracket type B 7Without cover without bracket 8Connection kit Without 0With connection kit (metal), 90° angled including tube 2 m long (Fig. 1) 1) 1With connection kit (plastic), straight including tube 2 m long (Fig. 2) 1) 2Switching points Two facory set switching points (please specify on order) WOne facory set switching point high (please specify on order) ROne facory set switching point low (please specify on order) UAccessoriesOrder numberConnection kit for vent duct (metal), 90° angled including tube 2 m long (Fig. 1) 1) 104312Connection kit for vent duct (plastic), straight including tube 2 m long (Fig. 2) 1) 100064Bracket type A 1) 100295Bracket type B 1) 100098Combi-bracket type C 1) 100106Special screws for fastening switches to bracket (2 screws per switch required) 102976Fastening clip for bracket A, B, C or direct mounting for wall thickness 0.8 … 1.1 mm 100294for wall thickness 1.8 … 2.1 mm 1002931) See page 8604 / EDITION 10/2006, Technical data subject to change.

Setting ranges1)1)0.2 … 3 mbar 0.5 … 5 mbar 1 … 10 mbar35Upper switching point (mbar)2.41.81.22)0.600 0.1 0.2 0.3 0.4 0.5Upper switching point (mbar)4322)100 0.1 0.2 0.3 0.4 0.5Switching difference (mbar) Switching difference (mbar) Switching difference (mbar)Upper switching point (mbar)5 … 20 mbar1)10 … 50 mbar20Upper switching point (mbar)16122)8400 0.4 0.8 1.2 1.6 2Switching difference (mbar)Upper switching point (mbar)1)504030202)1000 1 2 3 4 5Switching difference (mbar)1) Tolerance switching difference2) Factory-settingDimensions in mmElectrical connectionsFig. 1Electrical connections1 Feeder (COM)2 NC contact3 NO ContactStandard mounting position bracket type AFlow area1)Fig. 2Flow areaStandardmounting positioncombi-bracket type CStandard mounting positionbracket type BFastening clip (mounted)Bracket type A Bracket type B Combi-bracket type CHoles for fastening clip1) Hole for PT screws KA25604 / EDITION 10/2006, Technical data subject to change.

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