The Design of Rolling Bearing Mountings

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assembly is contracted. Thus the radial clearance of thebearing is reduced after mounting. It is further reducedduring operation as the operating temperatureof the inner ring is higher than that of the outer ring.For this reason bearings with an increased radial clearance(C4...C5) are mounted.Lubrication, sealingThe drive-end bearing is lubricated, due to the highspeeds, with transmission oil ISO VG 320 with EPadditives. No sealing is required between pinion andbearing so that a shorter cantilever can be used, thusreducing the bearing loading. Flinger edges and oilcollecting grooves prevent the oil from escaping in thedirection of the coil.1: Traction motor for electric standard-gauge locomotive7 FAG
2 Traction motor for electric commuter trainsThe bearing at the opposite end is lubricated with alithium soap base grease of NLGI penetration class 3(FAG rolling bearing grease Arcanol L71V).The bearings should be relubricated after 400,000 kilometersor five years, respectively. Multiple labyrinthsprevent contaminants from penetrating into the bearings.Operating dataSelf-ventilated converter current motor, permanentpower 200 kW at a speed of 1,820 min –1 (drivingspeed 72 km/h), maximum speed 3,030 min –1 (maximumdriving speed 120 km/h), one-end drive withherringbone gear pinion.Bearing selection, dimensioningThe operating mode of commuter train motor vehiclesis characterized by the short distances between stops.The periodic operating conditions – starting, driving,braking – can be recorded on an operating graph representingthe motor torque versus the driving time.The cubic mean of the motor torque and an averagespeed, which is also determined from the operatinggraph, form the basis for the rolling bearing analysis.The mean torque is about 90 % of the torque at constantpower.The bearing loads are calculated as for traction motorsfor standard-gauge locomotives (example 1). They aremade up of the reaction loads resulting from the gearforce on the driving pinion and a theoretical radialload which takes into account the rotor weight, themagnetic pull, unbalanced loads and rail shocks. Thistheoretical radial load applied at the rotor centre ofgravity is calculated by multiplying the rotor weight bythe supplementary factor f z = 2. The value 2 takes intoaccount the relatively rigid motor suspension.An overhung pinion provides the drive. At the pinionend a cylindrical roller bearing FAG NU320E.M1.P64.F1is mounted as the floating bearing. At the commutatorend a deep groove ball bearing FAG 6318M.P64.J20Avery safely accommodates the thrust load resultingfrom the 7° helical gearing of the pinion, even at relativelyhigh speeds.FAG 8
Page 3: PrefaceThis publication presents de
Page 6 and 7: ContentsExample Title . . . . . . .
Page 10 and 11: Current insulationWhere converter c
Page 12 and 13: 4 Electric motor for domestic appli
Page 14 and 15: PulleyDrum5: Drum mounting of a dom
Page 16 and 17: 6: Rotor bearing arrangement of a v
Page 18: 7: Rotor bearing arrangement of a m
Page 21 and 22: 9-18 Work spindles of machine tools
Page 23 and 24: 10 NC-lathe main spindleOperating d
Page 26 and 27: 13 High-speed motor milling spindle
Page 28 and 29: 15 Vertical high-speed milling spin
Page 30 and 31: 17 External cylindrical grinding sp
Page 32 and 33: 19 Rotary table of a vertical lathe
Page 34 and 35: 21 Rough-turning lathe for round ba
Page 36 and 37: 22: Flywheel bearing arrangement of
Page 38 and 39: 24 Double-shaft circular sawOperati
Page 40 and 41: Rollbending bearingsA counterbendin
Page 42 and 43: 27 Spur gear transmission for a rev
Page 44 and 45: The effects of basing the bearing d
Page 46 and 47: 29 Bevel gear - spur gear transmiss
Page 48 and 49: 31 Worm gear pairOperating dataInpu
Page 50 and 51: at least normal cleanliness (contam
Page 52 and 53: 33 Manual gearbox for trucksOperati
Page 54: 34 Final drive of a passenger carOp
Page 57 and 58: Driven and non-steered rear wheel36
Page 59 and 60:
38 Steering king pin of a truckA va
Page 61 and 62:
40 Water pump for passenger car and
Page 63 and 64:
42 Axle box roller bearings of an I
Page 65 and 66:
43-44 UIC axle box roller bearings
Page 67 and 68:
45Axle box roller bearingsof series
Page 69 and 70:
47Axle box roller bearingsof the Ch
Page 71 and 72:
48 Axle box roller bearings for an
Page 73 and 74:
50Axle box roller bearingsaccording
Page 75 and 76:
52Universal quill drivefor threepha
Page 77 and 78:
54 Spur gear transmission for the u
Page 79 and 80:
55 Bevel gear transmission for city
Page 81 and 82:
56- 57 Spherical roller bearings as
Page 83 and 84:
60 Spade-type rudderDesignThe slewi
Page 85 and 86:
61-62 Ship shaft bearings and stern
Page 87 and 88:
63-64 Ship shaft thrust blocksThe t
Page 89 and 90:
64a: Complete ship shaft thrust blo
Page 91 and 92:
65 RefinersWood chips from the wood
Page 93 and 94:
66 Suction rollsSuction rolls are f
Page 95 and 96:
68 Dryer rollsThe remaining water i
Page 97 and 98:
69 Guide rollsGuide rolls guide, as
Page 99 and 100:
70 Calender thermo rollsThe paper p
Page 101 and 102:
71 Anti-deflection rollsAnti-deflec
Page 103 and 104:
73 Run wheel of a material ropewayO
Page 105 and 106:
74 Rope return sheaves of a passeng
Page 107 and 108:
75 Rope sheave (underground mining)
Page 109 and 110:
76 Rope sheave of a pulley blockIn
Page 111 and 112:
77 Crane pillar mounting with a sph
Page 113 and 114:
79 Roller track assemblyThe radial
Page 115 and 116:
80 Crane run wheelOperating dataWhe
Page 117 and 118:
81 Crane hookThe load suspended fro
Page 119 and 120:
83 Head pulley of a belt conveyorOn
Page 121 and 122:
Internal bearings for the tension/8
Page 123 and 124:
Belt conveyor idlersMany industries
Page 125 and 126:
87 Bucket wheel shaft of a bucket w
Page 127 and 128:
89 Drive unit of a finished goods e
Page 129 and 130:
91 Vibrating road rollerThe vibrati
Page 131 and 132:
92 Double toggle jaw crusherDouble
Page 133 and 134:
94 Double-shaft hammer crusherDoubl
Page 135 and 136:
95 Ball tube millTube mills are mos
Page 137 and 138:
96 Support roller of a rotary kilnR
Page 139 and 140:
Vibrating machinesVibrating screens
Page 141 and 142:
98 Two-bearing screen with straight
Page 143 and 144:
99 Four-bearing screenThe vibration
Page 145 and 146:
101-103 Large capacity convertersCo
Page 147 and 148:
104Roll bearings of afour-high cold
Page 149 and 150:
Work rolls for the finishing sectio
Page 151 and 152:
107 Combined reduction and cogging
Page 153 and 154:
108 Work rolls of a section millThe
Page 155 and 156:
Two-high rolls of a dressing stand1
Page 157 and 158:
110 Straightening rolls of a rail s
Page 159 and 160:
111 Disk ploughIn a disk plough the
Page 161 and 162:
112 Plane sifterSifters are used in
Page 163 and 164:
Printing pressesPrinting quality is
Page 165 and 166:
114 Blanket cylinder of a sheet-fed
Page 167 and 168:
116 Axial piston machineCylinder bl
Page 169 and 170:
117 Axial piston machineOperating d
Page 171 and 172:
119 Hot gas fanGas temperature 150
Page 173 and 174:
121 Optical telescopeOperating data
Page 175 and 176:
122-124 RadiotelescopeFor radioastr
Page 177 and 178:
123 Azimuth axis (track roller and
Page 179 and 180:
GlossaryAdditivesAdditives are oil-
Page 181 and 182:
GlossaryAxial clearanceThe axial cl
Page 183 and 184:
GlossaryContamination factor VThe c
Page 185 and 186:
GlossaryEP additivesWear-reducing a
Page 187 and 188:
Glossary1. Safe retention and unifo
Page 189 and 190:
GlossaryLoad angleThe load angle i
Page 191 and 192:
Glossaryload and the ring to be fit
Page 193 and 194:
Glossaryaligning ball bearings, bar
Page 195 and 196:
GlossaryViscosityViscosity is the m
Page 197 and 198:
NotesFAG 196
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The Design of Rolling Bearing Mountings

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