Installation Manual - Model 5 - Tundra Process Solutions Ltd.
Installation Manual - Model 5 - Tundra Process Solutions Ltd.
Installation Manual - Model 5 - Tundra Process Solutions Ltd.
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REV D (10-22-10)INSTALLATION MANUAL – D5Table of ContentsSECTION 1. INTRODUCTION .............................................................. 2Scope of Document.......................................................................................................................... 2Description of Basic Components .................................................................................................... 2Pumping Unit .................................................................................................................................. 2Power Unit ...................................................................................................................................... 3SECTION 2. SITE PREPARATION ....................................................... 4Piers Setup ....................................................................................................................................... 5Skid <strong>Installation</strong> and Pumping Unit Placement ................................................................................ 5SECTION 3. TOOLS AND SPECIAL EQUIPMENT ................................ 6Recommended Tools ....................................................................................................................... 6Computer Equipment ....................................................................................................................... 7DynaPump Equipment ..................................................................................................................... 7Special Equipment ........................................................................................................................... 7First Aid Equipment .......................................................................................................................... 7Safety Equipment ............................................................................................................................. 8Hydraulic Oil Specifications ............................................................................................................. 8SECTION 4. UNPACKING AND PUMP UNIT PREASSEMBLY ............. 9Shipment Types ............................................................................................................................... 9Pumping Unit Final Assembly ........................................................................................................ 10Power Unit ...................................................................................................................................... 21Transportation of Assemblies to the Site ....................................................................................... 21SECTION 5. INSTALLATION ............................................................. 22Pumping Unit .................................................................................................................................. 22Pre-installation Well Head Verification ........................................................................................... 24Power Unit ...................................................................................................................................... 34Final Assembly ............................................................................................................................... 35Checking Phase Orientation of Wiring ........................................................................................... 40External Shutdown Option ............................................................................................................. 41SECTION 6. DYNAPUMP SERVICE .................................................. 42Service ........................................................................................................................................... 42Repair and Replacement Parts Service ......................................................................................... 42APPENDIX A - SITE LAYOUT & INSTALLATION DRAWINGS .......... A-1APPENDIX B - INSTALLATION CHECKLIST .................................... B-1APPENDIX C - HISTORICAL CONFIGURATIONS ............................. C-1i