Installation Manual - Model 5 - Tundra Process Solutions Ltd.

REV A (05-01-09)INSTALLATION MANUAL – D5Power UnitPower Units are shipped fully assembled and require no special assembly prior to normal operation.General ChecksThe following checks should be performed prior to delivery:• Visually check the assembly and touch up any paint areas that have been scuffed or chippedduring transport. Verify there is no damage to any of the exterior components.• Remove the motor mount covers and tighten the motor coupling setscrews. Visually verifythat the motors are properly aligned. Reinstall the motor mount covers.• Open the hydraulic cabinet and visually inspect for damage. Tighten all hose connections andfittings to make sure they are snug. Verify that the hydraulic oil level is near the top of thetank as shown on the glass scale. Close the cabinet and lock it.• Open the electrical cabinet and visually inspect for damage. Tighten all wire terminalconnections to make sure they are snug. Close the cabinet and lock it.1. Using a crane, lift the Power Unit using straps or chains connected to the lifting hooks onthe top of the unit. Maneuver the unit so it is positioned over the foundation pad withthe cooling fan facing the rear of the pad. Verify installation dimensions are correctbefore removing the crane hook.2. Ensure that the Power Unit C-channel bottom leg is flat on the concrete pad prior totightening the bolts. If not, add shims, as required, near the boltholes to prevent thepossibility of distorting the frame as the mounting bolts are tightened.3. Connect 480 volt 3-phase power to the unit at the disconnect safety switch. Thecustomer or their designated representative shall be responsible for this task to ensurethat the connection conforms to local rules and regulations. Once connected, make surethat power is locked out until pump installation is complete.4. Install a ground rod at least 6’ long on the side of the Power Unit near the green groundstrap to provide an earth ground to both the Pumping Unit and Power Unit.SECTION 5 – INSTALLATION34