Installation Manual - Model 5 - Tundra Process Solutions Ltd.

REV A (06-10-09)INSTALLATION MANUAL – D5Section 5. InstallationThis section discusses final assembly and installation of pumping and power unit assemblies.The following are safety precautions:Safety Precautions• When hoisting or moving components or assemblies, always use a crane or forklift ratedfor the load being lifted or supported.• Personal safety equipment should be worn (e.g. hard hat, steel-toe shoes, boots, etc.)• Ensure that chains and cable slings used in the erection of the system have a load testcertification tag suitable for the load being lifted.Pumping UnitThe Pumping Unit will be delivered to the well site on a flat bed truck.1. Unload the pumping unit from the flat bead truck with a 3-point sling, and placehorizontally on a flat surface.2. Erect the pumping unit with a crane capable of lifting 10,000 lbs. The crane should havea nominal reach capable of maintaining a minimum hook height of approximately 20 feet.(see Figure 33).Figure 33. Lifting the Pumping Unit3. Retrieve the two auto lubbers, P/N 155-1, from the installation kit to maintain a constantflow of grease to the pulley support bearings. The process keeps contamination frommigrating into bearings during normal operation.4. Install the auto lubbers in the grease ports on the top of the pulley support mounted onthe very top of the cylinder (between the two nylon pulleys).5. Activate the auto lubbers by turning the switch to the “On” position. Verify activationby confirming that the indicator light on each lubber is functioning.SECTION 5 – INSTALLATION22