Tool maintenance and production optimization - Atlas Copco
Tool maintenance and production optimization - Atlas Copco
Tool maintenance and production optimization - Atlas Copco
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<strong>Tool</strong>Scan RCMA tool for optimizing assembly tool <strong>maintenance</strong>Area of savings Est. SavingsH<strong>and</strong>le of tool failure cost £ 4 500Rework cost £ 12 500Line slow down-stop cost £ 60 000<strong>Tool</strong> replacement cost £ 15 000Quality cost £ 14 000POTENTIAL TOTAL COST SAVINGS £ 106 000RCM Operating Cost Savings CalculatorRCM (Reliability Centered Maintenance) is a proven method ofrationalizing <strong>and</strong> optimizing <strong>maintenance</strong> costs in manufacturingindustries. With <strong>Tool</strong>Scan RCM we balance <strong>maintenance</strong> againstthe operational cost of a failure. Based on our extensive toolfailure statistics, we analyze your total operating costs, the toolapplications <strong>and</strong> the probability of tool failure. With this informationwe create the optimum <strong>maintenance</strong> program for yourspecific <strong>production</strong> operation.Customer valuesKey Performance IndicatorFEATUREOptimized PredictiveMaintenance Program.Identify cost drivers relatedto tools in your <strong>production</strong>.Continuous update ofnew RCM data.BENEFITMinimized downtimehighest productivity.Higher quality <strong>and</strong> longertool life.Optimize the valueof service.Saving more costs in thefuture.No. of preventive<strong>maintenance</strong>St<strong>and</strong>ard PreventiveMaintenance20052006RCM 2007RCM 2008RCM 2009Powertrain plantMaintenance Program Year Number of failures %32%13%4%2%1,7%RCM 20101,3%15
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