Tool maintenance and production optimization - Atlas Copco

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Full CoveragePuts you in full controlOur Full Coverage option keeps your power tools in top operatingcondition and gives you a fixed budget for all tool maintenance.Other services can be added. To develop the optimumservice program for your specific manufacturing operation,take advantage of our unique ToolScan RCM process. For yournew tools, take a look at our ToolCover product on page 26.Full Coverage includes: Repair, including parts Calibration Preventive maintenance program On-site/off-site options Other services can be addedKey Performance Indicator60European Car Plant50403020100Jan Feb March April May June July Aug Sep Oct Nov DecFailures 2009 Failures 2010 No. of Preventive Maintenance per month 201014
ToolScan RCMA tool for optimizing assembly tool maintenanceArea of savings Est. SavingsHandle of tool failure cost £ 4 500Rework cost £ 12 500Line slow down-stop cost £ 60 000Tool replacement cost £ 15 000Quality cost £ 14 000POTENTIAL TOTAL COST SAVINGS £ 106 000RCM Operating Cost Savings CalculatorRCM (Reliability Centered Maintenance) is a proven method ofrationalizing and optimizing maintenance costs in manufacturingindustries. With ToolScan RCM we balance maintenance againstthe operational cost of a failure. Based on our extensive toolfailure statistics, we analyze your total operating costs, the toolapplications and the probability of tool failure. With this informationwe create the optimum maintenance program for yourspecific production operation.Customer valuesKey Performance IndicatorFEATUREOptimized PredictiveMaintenance Program.Identify cost drivers relatedto tools in your production.Continuous update ofnew RCM data.BENEFITMinimized downtimehighest productivity.Higher quality and longertool life.Optimize the valueof service.Saving more costs in thefuture.No. of preventivemaintenanceStandard PreventiveMaintenance20052006RCM 2007RCM 2008RCM 2009Powertrain plantMaintenance Program Year Number of failures %32%13%4%2%1,7%RCM 20101,3%15
Page 8: Repair Service in a boxFast, high q
Page 11 and 12: Preventive MaintenanceHighest uptim
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Page 19 and 20: Full coverageprograms andon-site te
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Page 24 and 25: Production optimizationImprove prod
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Tool maintenance and production optimization - Atlas Copco

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