Tool maintenance and production optimization - Atlas Copco

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Preventive MaintenanceHighest uptime and lowest cost in your productionBy keeping your assembly tool in the low risk area the chance of failures and torque scatter is minimized.100%PERFORMANCEQuality jointsRisk for lowquality jointsOptimized Preventive MaintenanceStandard Preventive MaintenanceRepair on breakdownRUNNING TIMECorrect lubrication of all gears is crucial for highly productive industrial tools. The most common cause of oil/grease leakage isworn seals.100%Optimal performancePERFORMANCEPreventiveMaintenanceneededTool breakdownRUNNING TIME12
Preventive MaintenanceHighest uptime and lowest cost in your productionOil level decrease in small steps during operation and could end up in a destroyed pulse unit.Most of our customer have to replace the tool because of that.Recommended oil levelSPEED, TORQUEOptimalperformanceRisk of destroyed pulse unit100%OIL LEVELCustomer savings: GrindersA group of LSV38 grinders that had been in operation forabout 200 hours at a Nordic customer was tested.Tests were performed in our R&D laboratory both beforeand after preventive maintenance (PM).Result: After PM, power had increased by 16% and airefficiency had improved by 18%. This reduced energycosts and CO 2emissions by 18%.Youtube video: search for ”Energy savings throughPreventive Maintenance” or ”Atlas Copco LSV 38”Customer savings: Assembly toolsA group of 50 functioning Pulse Tools sent in for maintenancewas selected from our central repair shop. Thetools were tested before and after preventive maintenance(PM) on the same hard joint. The tightening time toshut-off was measured.Result: After PM the average tightening time decreased bymore than half (100%) resulting in a corresponding decreasein air consumption and CO 2emissions.Youtube video: search for ”Ergo Pulse Atlas Copco”13
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Tool maintenance and production optimization - Atlas Copco

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