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Service12. See Fig. 8. Make sure the seals (39) are in placeon the valve plates (47). Attach the plates to themanifolds with the screws (14).13. Place the air valve alignment tool (N, order PartNo. 168513) on the trip rod (22). Place the gaskets(38*) on the cylinder (44) so the wide end of theslot aligns with the air channel (M). Install themanifolds (41). The air inlet manifold (the one withthe open port, P) must align with the optional fluidoutlet in the base (L, Fig. 7). Install the screws (8)and washers (9). Remove the tool.NOTE: The air valve alignment tool (N) ensures properclearance and alignment for the manifolds.894139Model 208356 Shown14 47 39PN*38 47 144422894138*41PM410725307272Fig. 816 307049
ServiceNOTE: Refer to Fig. 9 for steps 14 to 16.14. Thread the hub (35) onto the trip rod (22). Lift therod and grasp it with the padded locking pliers.Screw the hub down as far as possible by hand.15. Install the air valve housing (30), lockwasher (9),and trip rod nut (31) so the nut is flush with the topof the trip rod (22). Tighten the nut 3/4 turn more,so there is 0.031 in. (0.8 mm) clearance betweenthe top of the rod and the top of the nut. Hold theflats of the trip rod nut (31) with a wrench. Withanother wrench, tighten the hub (35) to 21–25 ft-lb(28–35 Nm). Turn the valve housing (30) so itrests on the manifolds, then release the pliers.16. Install an o-ring (17*) on each director valve (37).Grease the director valves and springs (26) andplace them in each side of the air valve housing(30). Hold the parts in the housing and carefullyrotate the housing 90 until it slides down betweenthe manifolds (41). Be very careful not to damagethe air director valves (37).Model 208356 Shown337*1726333192617*37 3123Make top of nut flush with top of trip rod, then tighten 3/4 turn more.Top of nut (31) must be 0.031” (0.8 mm) from end of rod (22).Torque to 21–25 ft-lb (28–35 Nm)Grease303522231221Fig. 907273 0646630704917
Page 1 and 2: Instructions-Parts List7 in. (178 m
Page 3 and 4: SKIN INJECTION HAZARDWARNINGSpray f
Page 5 and 6: InstallationGeneral InformationNOTE
Page 7 and 8: TroubleshootingWARNINGMoving parts
Page 9 and 10: ServiceNOTE: Refer to Fig. 4 for st
Page 11 and 12: ServiceModel 208356 Shown2728116442
Page 13 and 14: ServiceReassembly1. Clean all parts
Page 15: ServiceModel 208356 ShownDetail of
Page 19 and 20: Notes30704919
Page 21 and 22: PartsModel 902098, Series AModel 20
Page 23 and 24: PartsModel 208357, Series JInclude
Page 25 and 26: PartsModel 625794, Series AInclude
Page 28: The Graco Standard WarrantyGraco wa

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