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SIMATIC Industral Software - Tools for configuring and programming ...

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Modular PID control<br />

<strong>SIMATIC</strong> controllers are suitable <strong>for</strong> use in all sectors.<br />

They can be used <strong>for</strong> open <strong>and</strong> closed-loop control tasks.<br />

The controls can be complex <strong>and</strong> extensive. In some cases,<br />

however, they can also consist of only a few arithmetic<br />

blocks. Regardless of the size of the controller the main<br />

requirement is mostly to reduce memory space. Scalability<br />

<strong>and</strong> flexibility can be achieved with modular solutions.<br />

Modular PID control is suitable <strong>for</strong> <strong>configuring</strong> modular<br />

controls based on the modular design principle.<br />

Modular PID control comprises two components: a parameterization<br />

tool as an option <strong>for</strong> STEP 7 <strong>and</strong> control blocks <strong>for</strong> the<br />

CPU.<br />

Modular PID Control with the graphical function diagram editor CFC<br />

The main fields of application <strong>for</strong> modular PID control are<br />

process-oriented plants with high control requirements.<br />

Functions<br />

The library with function blocks <strong>for</strong> <strong>SIMATIC</strong> S7/C7 <strong>and</strong> WinAC<br />

permits the following controller types to be implemented:<br />

■ Continuous-action PID controllers<br />

■ Pulse controllers<br />

■ Step controllers<br />

The following ready-to-use examples are included in the scope<br />

of supply:<br />

■ Fixed value controller with different outputs<br />

■ Single-loop <strong>and</strong> multi-loop ratio controller<br />

■ Mixture controller<br />

■ Cascade controller<br />

■ Controller with pre-control <strong>and</strong> feed<strong>for</strong>ward control<br />

■ Range selection controller<br />

■ Alternating controller<br />

■ Multi-variable controllers<br />

The blocks can be linked with STEP 7, SCL <strong>and</strong> CFC. CFC is<br />

particularly suited <strong>for</strong> <strong>configuring</strong> complex controller structures<br />

clearly <strong>and</strong> reliably in a short time. If modular PID control<br />

is used in conjunction with the <strong>SIMATIC</strong> SM 334 analog module<br />

scan times of less than 5 ms can be achieved.<br />

Controller optimization <strong>and</strong> test functions are contained in the<br />

St<strong>and</strong>ard PID Control package.<br />

PID Self-Tuner<br />

Correct adjustment of a controller requires extensive experience.<br />

The parameterization tools st<strong>and</strong>ard PID control <strong>and</strong><br />

modular PID control have a self-tuning function. In this way,<br />

they offer the user effective support with setting the <strong>programming</strong><br />

device/PC. If conditions change during operation the<br />

controller must be optimized again. The PID self-tuner is runtime<br />

software which per<strong>for</strong>ms automatic online optimization<br />

without the need <strong>for</strong> a <strong>programming</strong> device/PC.<br />

PID self-tuner is a function block with which PID or PI controllers<br />

can be set online <strong>and</strong> adapted during operation.<br />

PID self-tuner is especially suited <strong>for</strong> optimizing temperature<br />

controllers, level controllers <strong>and</strong> flow controllers.<br />

Controller optimization of st<strong>and</strong>ard PID control with PID self-tuner<br />

Control configuration 17

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