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16LJ Single-Effect Hot Water-Fired Absorption Chillers

16LJ Single-Effect Hot Water-Fired Absorption Chillers

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1.8.2 - Method of charging nitrogen gasThis is the procedure for charging nitrogen gas (N 2gas) tothe chiller.Equipment to use• The required amount of N 2gas:<strong>16LJ</strong> Volume <strong>16LJ</strong> Volumelitreslitres11 1640 31 503012 1580 32 483013 2510 41 615014 2380 42 591021 3150 51 824022 3010 52 935023 4210 53 1035024 4020• Pressure regulator• Pressure-proof hose• Adjustable wrench• Valve key for N 2gas cylinder• Pressure gauge (0-100 kPa)1.8.3 - Removing nitrogen gas (see Fig. 5)Follow this procedure to remove N 2gas from the chiller.Equipment to useAdjustable wrenchRequirement to meetThe pressure in the chiller is reduced down to atmosphericpressure.Precautions• Be sure not to open V1, V2 during this work.• Adequately ventilate the machine room.Procedure• Check that the V1, V2, V3, SV1, SV2 are fully closed.• Open V3.• Remove the cap and the flare nut of SV1, and open thevalve.• When the generator pressure gauge shows atmosphericpressure, close SV1 and V3.The pressure in the chiller is charged to 50 kPa at thegenerator pressure gauge.Precautions• Since the N 2gas cylinders are pressurized up to 15 MPabe careful when handling them.• Do not suddenly raise the primary or secondarypressure of the pressure regulator.• Fix the N 2gas cylinder so that it cannot fall down.• Be sure not to open V1, V2 during this work.Maintenancepressure gaugeFig. 5Purge tankB-valveProcedure (see Fig. 5)• Attach a pressure regulator to the N 2gas cylinder.• Connect the vacuum gauge to SV2. Open SV2.• Connect a pressure-proof hose to the outlet of thepressure regulator, then slightly open the valve at thetop of the cylinder in order to purge the air from thehose. After purging, close the valve.• Connect the other end of the hose to SV1 and fix itwith a hose band.• Check that V1, V2, V3, B, SV1 are fully closed.• Open the V3 and B-valve and then open SV1.Liquid trapPurge pumpNote: B-valve should be closed after the solution ischarged to the chiller.• Using the pressure regulator, charge a small amount ofN 2gas into the chiller.• Watch the vacuum gauge while N 2gas is charged.When the pressure inside the chiller reaches therequired pressure, close SV1, V3, and B-valve. Thenclose the valve of the cylinder.• Remove the hose from SV1 and attach the service valvecap to the service valve with sealant.• Remove the pressure regulator and the vacuum gauge.• Close SV2.11


1.9 - Piping1.9.1 - Connect each pipe according to exhibit LE and thespecification drawings.• Make all necessary connections to the building chilled andcooling water systems. Ensure that all piping is adequatelysupported and that no strain is placed on the chillernozzles and connecting flanges.• Provide adequate temperature and pressure sockets or tapson all supply and return piping.1.9.2 - FlushingAll water system pipes must be flushed before the water iscirculated in the chiller.1.10 - Field wiringCE markingPower supply connections should be in accordance with CEand comply with overvoltage category III (IEC 60664). Allother connections should be in accordance with overvoltagecategory II. All wiring must be in accordance with CErequirements.• Refer to exhibit LF and the specification drawings forwiring connections.• Supply power to the hot water control valve and hot watershut-off valve.• Refer to chapter 2.3 - Electrical check.• A properly qualified electrician should carry out theelectrical wiring.1.11 - Purging (see Fig. 5)• Ensure that the power supply is continuous.• Remove nitrogen gas (refer to chapter 1.8.3.)• Fill the purge oil pump to the centre of the red mark ofpurge pump level gauge.• Turn on the control panel main breaker and the purgepump switch. Check the direction of rotation. If thedirection is wrong, turn off the power supply to the chiller.• Then change any two of the wires of main power supplysource. The chiller was connected with all wires meetingthe same phase. Run the purge pump continuously.• Connect the vacuum gauge (1 kPa) to SV2.- Open SV2.- Open V1, V3, and B-valve to purge the chiller.- After one hour open V2.• Operate the purge pump until the vacuum gauge shows 0.5kPa. Refer to the following table.<strong>16LJ</strong>Time11-14 5 hours21-32 12 hours41-53 24 hours1.11.1 - Carry out a bubble test (refer to Fig. 6)Equipment to use• Purge pump exhaust attachment• Graduated cylinder• Vinyl hose (ø 6 mm)• Bucket• Putty• Stop watch• Vacuum gauge (0 to 1 kPa)Required purge rate<strong>16LJ</strong>Standard valueml per 10 min11 < 1512 < 1513 < 1514 < 1521 < 2522 < 2523 < 2524 < 3031 < 3032 < 3041 < 4042 < 4051 < 4552 < 4553 < 50Note: 1 ml is 1 cm 3Procedure• Purge the air from the chiller until the internal pressurein the chiller reaches required degree of vacuum, thencontinue purging for at least one hour.• Connect the vacuum gauge to SV2, and open SV2.• Make sure that the attained purge pump vacuum is below0.5 kPa.• Remove the exhaust port cap of the purge pump, andinstall the attachment to the exhaust port. Fit a vinyl hoseto the attachment as shown in Fig. 5 and Fig. 7.• Open V1, close V2 and V3.• Continue operating the purge pump for one minute underthe conditions above. Then measure the volume of bubbles(the measured volume is called A ml). Do not submergethe vinyl hose more than 10 mm during this measurement.If bubbles collect, inspect and tighten the connectionsdownstream of V2 and V3. If bubbles still appear aftertightening, measure the volume collected for 10 minutes.• Open V1 and V3. Close V2. The gas ballast valve and theoil delivery valve should be closed.• Continue operating the purge pump under the conditionsabove. Measure the volume of bubbles for 10 minutes(the measured volume is called B ml). The measurementshould be repeated at least three times. During thesemeasurements the attained purge pump vacuum should bekept below 0.5 kPa.• B ml - A ml is the result of the bubble test.• After the bubble test, the gas ballast valve should beopened. The oil delivery valve should be opened to checkif any water is contained in the purge pump oil. If water isobserved, drain the water and charge with new oil.12


Fig. 612 - TEST OPERATION2.1 - External visual inspection324The items below must be accessible after fitting the insulation:• Dampers, service valves and sight glass.• Temperature sensors and pressure gauges should bereplaceable.• Bar-thermometers need to be inserted into the wellsprovided on water headers and solution pipes.• Evaporator headers should be removable.7910Legend1 3/8" copper tube2 Flare nut3 Nipple (3/8")4 Bushing (1-1/4")5 Attachment6 Vinyl hose7 Suction port8 Graduated cylinder9 Discharge port10 Purge pump11 Tank12 <strong>Water</strong>1.12 - Insulation5116810 mm• After the chiller has been installed, it must be insulated.• Before fitting the insulation, the chiller should be placedin its permanent position.• To fit insulating materials, use appropriate fixtures andfittings.• Insulation on piping connections, access covers and flangesections should be easily removable.• The drawings show the areas to be insulated and therecommended insulating materials and procedures. Pleaserefer to exhibit LG.• The insulating material should be fibre glass.• The coeffcient of thermal conductivity is ≤ 0.04 W/(mK)122.1.1 - Chiller insulation must be correctly fitted.The following position should not be insulated.• The motor section of the refrigerant pump• The rupture disk2.1.2 - Installation checks• There should not be any rust on the chiller.• Flange and bolted connections should not be loose.• There should not be any liquid leakage from the chiller.• Ensure that the chiller components are not damaged.• Ensure that no chiller components are missing.• Ensure that wiring and piping are not damaged.2.2 - Solution chargeStandard units are shipped fully charged with solution, inhibitorand alcohol.2.3 - Electrical check (see Fig. 7)The electrical specifications must comply with the control panelnameplate data. Check the field wiring and the palladium cellheater wiring. Refer to exhibit LF and the specification drawings.2.3.1 - Check the motor insulation resistanceAlways ensure that the motors are disconnected from thewiring before carrying out this check. The standard value is10 MΩ minimum. The insulation resistance of the absorbentpump, solution pump and purge pump should be measured atthe secondary terminals of each magnetic contactor.2.3.2 - Measuring the insulation resistanceMeasure the insulation resistance of absorbent pumps, refrigerantpump and purge pump using the following equipment:• 500 V d.c. megger• Screwdriver2.3.3 - PrecautionsThe insulation resistance should be 10 MΩ minimum. Be sureto perform this measurement at the seasonal maintenance andafter pump replacement.13


2.3.4 - Procedure• Switch off the power supply during the work. Make sureto turn off the circuit breaker (MCBM).• Connect the earth wire of the megger to the earth terminalin the control panel.• Measure the insulation resistance of each motor at thefollowing terminals on the control panel and at the wiresdisconnected in chapter 2.3.1.• For positions measured with the megger see Fig. 7:- Absorbent pump (terminals) : U1/V1/W1- Refrigerant pump (terminals) : U3/V3/W3- Purge pump (terminals) : U4/V4/W4• Record the measured values.2.4 - Initial control board setting2.4.1 - Time settingRefer to the operation and maintenance manual.2.4.2 - Turn on the backup battery on the control board.Refer to the operation and maintenance manual.2.4.3 - Check the control board parameters.Refer to the checklist, specification drawings and exhibit LI.2.5 - Damper setting and valve position2.5.1 - Damper settingRefer to the specification drawings and exhibit LJ.PEL1 L2 L3Fig. 72.5.2 - Check valve opening status and switch positionsThe position of each valve and switch is different for eachoperation mode. Refer to the operation and maintenancemanual.‚r0 ‚S0 ‚t0r1 S1 t1X Y Zr S tMCbMFilter(Main circuit breaker)2.6 - Purging2.6.1 - Ensure the gas ballast valve is closed before startingthe purge pump.During operation of the purge pump, the gas ballast valveshould be opened. However if the valve is opened too far, purgepump oil may spill from the oil charge port.88PU31 V31 W3188rU21 V21 W2188AU11 V11 W112.6.2 - Bubble testBefore conducting the bubble test, purge the chiller for atleast one hour. The gas ballast valve should be closed duringthe bubble test. Please refer to the table in the chapter 1.11.1"Bubble test".51P51r51A* * *U3 V3 W3* * *U2 V2 W2* * *U1 V1 W1MPMP3 to3 ~MRMr3 to3 ~MAMA3 to3 ~Purge pump Refrigerant pump Absorbent pump14


2.7 - Function test2.7.1 - Calibrating hot water control valvesFig. 8 - Display exampleGenerator temperaturePress the "SET" and " "keys simultaneously for about2 seconds.Press the " SET" key for about 2 seconds.Press the " SET" key 3 times.Press the "SET" key for about 2 seconds.Press the " " or " " key.Press the "SET" key.Press the " " key once.Press the "SET" key for about 2 seconds.2.7.3 - Motor alarmAfter starting the chiller press the test levers of each thermalrelay.Refrigerant pumpThe data display shows J-10 "Refrigerant pump alarm".Absorbent pumpThe data display shows J-04 "Absorbent pump alarm".2.7.4 - System alarmChilled water pumpa. Press the "RUN" key.b. Stop the chilled-water pump.c. Confirm that the data display on the control board showsJ-02 "Chilled-water pump interlock alarm" and the coolingwater pump stops immediately.Cooling water pumpa. Press the "RUN" key.b. Stop the cooling water pump.c. Confirm that the data display on the control board showsJ-06 "Cooling water pump interlock alarm".2.7.5 - <strong>Hot</strong>-water control valve operationSet the " " key to 0.Fig. 9 - Display examplePress the "SET" key.Generator temperaturePress the "SET" and "for about 2 seconds."keys simultaneouslyPress the "BACK" key twice.Generator temperatureCheck that the hot water control valve closes.Press the "SET" key for about 2 seconds.Press the "" key 3 times.2.7.2 - <strong>Water</strong> alarmChilled-water temperature (setpoint: 2.5°C)a. Provide 1-2 litres of ice water.b. Press the "RUN" key on the control board.c. Dip the chilled-water temperature sensor (DT1) removedfrom the sensor holder into the water.d. Confirm that the data display on the control board showsJ-01 "Chilled water temperature alarm".Chilled-water flow rate(setpoint: less than approximately 50% of rated flow)a. Press the "RUN" keyb. Reduce the chilled-water flow rate by gradually closingthe evaporator outlet side valve.c. Confirm that the data display on the control board showsJ-03 "Chilled water flow rate alarm".Press the "SET" key for about 2 seconds.Press the " " or " " key.Press the "SET" key for about 2 seconds.Press the "BACK" key twice.Generator temperatureCooling water temperature(setpoint 19°C for 30 minutes during operation)a. Dip the cooling water inlet temperature sensor into thewater.b. Press the "RUN" keyc. After about 30 minutes confirm that the data display onthe control board shows J-20 "Cooling water temperaturealarm".15


3 - CHECKLISTTest operation in accordance with this check list.3.1 - External visual inspection3.2 - Verify field wiring and wiring of palladium cell heater3.3 - Check of motor insulation resistance3.4 - Check of control board safety and switch settings3.5 - Check of purge pump3.6 - Verify auxiliary equipment3.7 - Bubble test3.8 - Verify valve opening status and switch positions3.9 - Verify control board parameters3.10 - Pre-operation checks3.11 - Operation and data record3.12 - Sample of absorbent taken (for analysis)Project name : ____________________________Chiller model : TSA-________________________Serial number : ____________________________Commissioned by : ___________ Date ____________Accepted by : ___________ Date ____________3.1 - External visual inspection• Lower shell............................................................................. Not damaged ® Damaged ®• Upper shell............................................................................. Not damaged ® Damaged ®• Heat exchangers .................................................................... Not damaged ® Damaged ®• Evaporator headers ................................................................ Not damaged ® Damaged ®• Absorber headers .................................................................. Not damaged ® Damaged ®• Condenser headers ................................................................ Not damaged ® Damaged ®• Control panel ......................................................................... Not damaged ® Damaged ®• <strong>Absorption</strong> pump and isolation valves :................................. Not damaged ® Damaged ®• Refrigerant pump and isolation valves .................................. Not damaged ® Damaged ®• Temperature sensors (11 sensors) ......................................... Not damaged ® Damaged ®• Generator pressure switches ................................................. Not damaged ® Damaged ®• Purge unit (diaphragm valves, liquid trap) ............................ Not damaged ® Damaged ®• Chilled-water flow switch ..................................................... Not damaged ® Damaged ®• Cooling water flow switch (option) ...................................... Not damaged ® Damaged ®• Refrigerant blow-down valve ................................................ Not damaged ® Damaged ®• Purge tank pressure sensors .................................................. Not damaged ® Damaged ®• Palladium cells and heater .................................................... Not damaged ® Damaged ®3.2 - Verify field wiring and wiring of palladium cell heater• Cooling water pump interlock (#121-#170) ......................... Not damaged ® Damaged ®• Chilled-water pump interlock (#120-#170) .......................... Not damaged ® Damaged ®• Run/stop remote signal (#323-#326) .................................... Not damaged ® Damaged ®• Stop indication (#352-#353) ................................................. Not damaged ® Damaged ®• Operation indication (#350-#351) ......................................... Not damaged ® Damaged ®• Alarm indication (#354-#355) .............................................. Not damaged ® Damaged ®• Chilled-water pump (#356-#357) ......................................... Not damaged ® Damaged ®• Cooling water pump (#358-#359) ......................................... Not damaged ® Damaged ®• Feedback indication (#362-#363) ......................................... Not damaged ® Damaged ®• Earth connection (#G/PE) ..................................................... Not damaged ® Damaged ®• Wiring of palladium cell heater ............................................ Not damaged ® Damaged ®For 460 V and 400 V: #232 and #0B on the control panel.For 208 V: #232 and #202 on the control panel.• <strong>Hot</strong>-water control valve (4 to 20 mA: #345-#346) ............... Not damaged ® Damaged ®(24 V a.c.: #340-#344,#0)• <strong>Hot</strong>-water shut-off valve (#347-#348) .................................. Not damaged ® Damaged ®3.3 - Check of motor insulation resistanceStandard: 10 MΩ mimum• Absorbent pump : ____________MΩ.................... Good ® Not good ‡ Repaired ® Replaced ®• Refrigerant pump : ____________MΩ.................... Good ® Not good ‡ Repaired ® Replaced ®• Purge pump : ____________MΩ.................... Good ® Not good ‡ Repaired ® Replaced ®NOTE: Do not use this test for an electronic controller.19


3.4 - Check of control board safety and switch settings• Generator pressure gauge (63GH) : _______________kPa/MPa• Purge tank pressure sensor (69PR) : _______________kPa/MPa• Absorbent pump thermal relay (51A) : _______________A• Refrigerant pump thermal relay (51R) : _______________A• Purge pump thermal relay (51P) : _______________A3.5 - Check of purge pump• No water in liquid trap : Yes ® No ®• Oil quality : Clean ® Not cleaned ® ‡ Replace oil(or contains water)• Oil quantity : Good ® Not good ® ‡ Add new oil up to the centre ofsight glass or remove oil.• Direction of rotation : Good ® (as arrow on V-belt cover) Not good ® ‡ Transpose two power supply wires3.6 - Verify auxiliary equipment(For confirmation purpose only)<strong>Water</strong> piping• Chilled-water flow direction (inlet/outlet):Good ® Not good ®• Cooling water flow direction (inlet/outlet):Good ® Not good ®• <strong>Hot</strong> water flow direction (inlet/outlet):Good ® Not good ®• Chilled-water inlet/outlet valves: Open ® Closed ®• Cooling water inlet/outlet valves: Open ® Closed ®• <strong>Hot</strong> water inlet/outlet valves: Open ® Closed ®Air vent valve, drain valve, pressure gauge, thermometer<strong>Water</strong> circuit Air vent Drain valve Pressure Thermovalvegauge meterChilled water Yes No Yes No Yes No Yes NoCooling water Yes No Yes No Yes No Yes No<strong>Water</strong> pump duty• Chilled water pump : ____________kW*• Cooling water pump : ____________kW*• <strong>Hot</strong> water pump : ____________kW*Cooling tower* For information only: ____________kW*Cooling water temperature control:Fan on-off ® 2-way valve ® 3-way valve®<strong>Water</strong> charge into the chilled-water circuit:Yes ® No ®<strong>Water</strong> charge into the cooling water circuit:Yes ® No ®<strong>Water</strong> charge into the hot water circuit:Yes ® No ®Automatic cooling water blow-down device:Yes ® No ®Chemical cooling water feeding device:Yes ® No ®Check cooling water temperature control:Good ® Not good ®3.7 - Bubble test (when the unit is charged)•___________ml (cm 3 )/10 min•___________ml (cm 3 )/10 min•___________ml (cm 3 )/10 minRefer to the table in the chapter "Bubble test". Take measurementsseveral times to obtain the value given in the table.3.8 - Verify valve opening status and switch positionChange-over valvesB-valve - in purge pipe (open):........ Open ® Closed ®Isolation valvesValve open/close status should be as follows.• <strong>Absorption</strong> pump (open):........ Open ® Closed ®• Refrigerant pump (open):........ Open ® Closed ®Diaphragm valvesValve open/close status should be as follows.• Manual purge Valve V1, V2, V3 (closed):Open ® Closed ®• Refrigerant blow-down valve (closed):Open ® Closed ®Service valvesValve open/close status should be as follows.• Charge/remove N 2gas:.......................SV1 (closed)Open ® Closed ®• Purge unit:...........................................SV2 (closed)Open ® Closed ®• Refrigerant:.........................................SV3 (closed)Open ® Closed ®• Diluted solution:.................................SV4 (closed)Open ® Closed ®• Concentrated solution:........................SV6 (closed)Open ® Closed ®• Generator pressure gauge:..................SV7 (open)Open ® Closed ®Switch - purge (off):........................................On ® Off ®<strong>Water</strong> circulating conditions:Item Chilled water Cooling waterSuction pressure (kPa/MPa) _____________ ___________Delivery pressure (kPa/MPa) _____________ ___________Current (A) _____________ ___________Capacity of a main breaker: _______________A20


3.9 - Verify control board parametersParameters should be as follows (please refer to exhibit LH).Item Data display Setpoint VerifyexampleSpecification setting1. Chilled-water setting2. Chilled-water temperature difference setting3. Rank-up/down4. Purge pump light on5. Purge pump light offInput setting6. Control type7. Input correctionPID setting8. Proportional setting in cooling9. Integral setting in cooling10. Derivative setting in cooling11. Sampling settingField setting12. Cooling water temperature at maximum input13. Slow input time14. Slow input temperature15. Dilution cycle time16. Remote signal17. Remote off pulse signal3.10 - Pre-operation checksStart and stop: Good ® Not good ®Interlock alarm• Chilled water: Good ® Not good ®• Cooling water: Good ® Not good ®Motor alarm: Good ® Not good ®System alarm: Good ® Not good ®Check direction of pump rotation• Absorbent pump: Good ® Not good ®• Refrigerant pump: Good ® Not good ®• Purge pump: Good ® Not good ®21


3.11 - Operation and data recordRun the chiller. Perform refrigerant blow-down:......................... Yes ® No ®Record operating data:................................................................... Yes ® No ®TEST OPERATION DATA SHEETTrial run data sheet 1/2Project name : _________________________________________Chiller model : TSA-<strong>16LJ</strong>-________________________________Serial number : _________________________________________Accepted by : ____________________________ Date_ __________________________Reviewed by : ____________________________ Date_ __________________________Recorded by : ____________________________ Date_ __________________________Unit model/serial No. Operator: Date: / /No. Data items Unit Spec. DATA-1Time:1 Ambient temperature °C/°F2 Room temperature °C/°F3 Chilled-water entering temperature °C/°F4 Chilled-water leaving temperature °C/°F5 Chilled-water entering pressure kPa/psi6 Chilled-water leaving pressure kPa/psi7 Evaporator pressure drop kPa/psi8 Chilled water flow rate l/s/gpm9 Cooling water entering temperature °C/°F10 Cooling water leaving temperature °C/°F11 Cooling water entering pressure kPa/psi12 Cooling water leaving pressure kPa/psi13 Pressure drop in absorber & condenser kPa/psi14 Cooling water flow rate l/s/gpm15 <strong>Hot</strong>-water entering temperature °C/°F16 <strong>Hot</strong>-water leaving temperature °C/°F17 <strong>Hot</strong>-water entering pressure kPa/psi18 <strong>Hot</strong>-water leaving pressure kPa/psi19 Generator pressure drop kPa/psi20 <strong>Hot</strong>-water flow rate l/s/gpm21 Generator temperature °C/°F22 Evaporator solution level n/60 mmn/2-3/8"23 Purge tank pressure kPaDATA-2Time:DATA-3Time:22


4.2 - Exhibit LB4.2.1 - Shipping dimensions - location of suspension holeFig. 12 - One-piece shippingWLAASuspensionholelocationCHBNOTES:1. The diagram indicates suspension hole positions.2. Length (L), width (W) and height (H) differ according tothe specific installation and should always be verified.<strong>16LJ</strong>Shipping dimensionsSuspension hole locationL W H Weight A B Cmm mm mm kg mm mm mm11 2720 1295 2215 3500 400 1440 206612 2720 1295 2215 3600 400 1440 206613 3740 1295 2215 4500 400 1440 308614 3740 1295 2215 4700 400 1440 308621 3830 1455 2350 5700 470 1530 308622 3830 1455 2350 6000 470 1530 308623 4860 1455 2350 7000 470 1530 410624 4860 1455 2350 7300 470 1530 410631 4990 1515 2620 9000 500 1690 410632 4990 1515 2620 9400 500 1690 410641 5070 1615 2870 10800 540 1877 410642 5070 1615 2870 11200 540 1877 410651 5200 1950 3200 15100 660 2068 410652 5740 1950 3200 16400 660 2068 464853 6240 1950 3200 17600 660 2068 51464.2.2 - Detail of the suspension hole location1. Insert the shackle bar into the suspension hole and attachthe shackle with the wire to the shackle bar. The wireangle should be less than 90°. Be sure to lift at all fourmachine points and never just at 2 points.SuspensionholeFig. 13WireShackle2. Move the hook of the crane to the machine, and hang thetwo wires on the hook3. Move the machine carefully.Avoid shocks and do not drop the machine.4. The machine is a vacuum vessel and includes solutions.Any damage caused may be irreparable.25


4.2 - Exhibit LB (cont.)4.2.3 - Centre of gravity locationFig. 14Centre of gravity location Foundation width<strong>16LJ</strong>Ly (mm) Lx (mm) L (mm)11 1270 390 80012 1270 390 80013 1270 390 80014 1270 390 80021 1380 490 100022 1380 490 100023 1380 490 100024 1380 490 100031 1530 530 110032 1530 530 110041 1610 560 115042 1610 560 115051 1710 780 160052 1710 780 160053 1710 780 1600LyLxL26


4.3 - Exhibit LC4.3.1 - Foundation dimensions, mmFig. 15 - <strong>16LJ</strong>-11 to <strong>16LJ</strong>-42Fig. 17 - <strong>16LJ</strong>-51 to <strong>16LJ</strong>-53CDFFDJAABBKEGAAGKEBBJCA150BAB150Fig. 16 - Details of weldNutWeldWasherBase 80150 mm min.NOTES1. The machine base has a ø50-mm hole for the anchor bolt.2. The anchor bolt should be fixed as shown in the detaildrawing. The washer should be welded to the base (seeFig. 16).3. There should be a drain channel around the foundation.4. The floor surface should be made waterproof to facilitatemaintenance work.5. The surface of the foundation should be made flat(levelling tolerance is 1 mm for 1000 mm).6. Anchor bolts and nuts are to be supplied by the customer.Table 2 - Dimensional data<strong>16LJ</strong> Weight, kg Dimensions, mmAA + BB AA BB A B C D E F G J K11 4000 2000 2000 1896 -- 185 360 800 150 1100 160 90012 4200 2100 2100 1896 -- 185 360 800 150 1100 160 90013 5200 2600 2600 2916 -- 185 360 800 150 1100 160 90014 5500 2750 2750 2916 -- 185 360 800 150 1100 160 90021 6700 3350 3350 2866 -- 200 400 1000 150 1300 200 110022 7100 3550 3550 2866 -- 200 400 1000 150 1300 200 110023 8200 4100 4100 3886 -- 200 400 1000 150 1300 200 110024 8700 4350 4350 3886 -- 200 400 1000 150 1300 200 110031 10600 5300 5300 3836 -- 225 450 1100 150 1400 250 120032 11100 5550 5550 3836 -- 225 450 1100 150 1400 250 120041 12900 6450 6450 3836 -- 225 450 1150 150 1450 250 125042 13400 6700 6700 3836 -- 225 450 1150 150 1450 250 125051 18200 9100 9100 3706 130 190 510 1600 180 1960 250 170052 19700 9850 9850 4248 130 190 510 1600 180 1960 250 170053 21100 10550 10550 4746 130 190 510 1600 180 1960 250 170027


4.4 - Exhibit LE4.4.1 - Typical piping diagramFig. 183421PT5PTCCPTF7PT68PPTT14139 10121511T P FThermometer Pressure gauge Flow meter <strong>Water</strong> pump Strainer Stop valve Shutoff valve ThermostatLegend1 Cooling load2 <strong>Hot</strong>-water pump3 <strong>Hot</strong> water three-way valve4 Cooling tower5 Make-up water6 Chilled-water pump (secondary)7 Chilled-water pump (primary)8 Bypass valve9 Supply header10 Return header11 To drain12 Cooling water pump13 Minimum tank capacity 1 m 314 Air vent15 To drainNOTE: In order to prevent freezing of the chilled water during the chiller dilution cycle, ensure continued operation of thechilled water pumps and cooling load until the dilution symbol on the control panel goes off. For the same reason the chilledwater volume must be higher than 10.5 litres/kW.General remarks on piping1. Equipment and parts outside the area surrounded bythe broken line are not supplied by Carrier. A hot watercontrol valve and a hot water shut-off valve shall beprovided, if specified in the scope of supply.2. For pipe connections and diameters refer to the dimensionaldrawings and specification tables.3. Ensure that the chilled water flow rate and cooling waterflow rate are in conformity with the standard value. If thechilled water flow rate sinks to under 50% of the standardvalue, the chiller will stop.4. Position the chilled water pump, cooling water pump, hotwater pump and expansion water tank correctly so that thechiller pressure does not exceed the set value.5. For cooling water temperature control refer to the chapter"Cooling water temperature control method".6. Separate chilled and cooling and hot water pumps shouldbe provided for each chiller.7. Provide a cooling water blow-down valve in the coolingtower inlet for water quality control.8. Install a filter in the chilled water, cooling water and hotwater pipes (10 mesh).9. Install stop valves on the chilled, cooling and hot waterinlet/outlet.10. Provide a thermometer and pressure gauge at the chilled,cooling and hot water inlet and outlet.11. Provide an air vent valve in each of the chilled and coolingwater lines at a point higher than the header.12. Install drain valves at the lowest positions betweenabsorption chiller and the stop valves of the chilled water,cooling water and hot water, and pipe them to the drainchannel.13. Install stop valves between the absorption chiller and stopvalves of all inlets and outlets for chemical cleaning of thewater circuit system.14. Install a cooling tower away from any exhaust gas outlet.28


4.4 - Exhibit LE (cont.)4.4.2 - <strong>Water</strong> treatment<strong>Absorption</strong> chillers use copper pipes to prevent corrosion dueto the use of fresh water (pipe material: JIS H 3300 C1201TS)But there is a possibility of corrosion due to water pollution orpoor water quality.Please follow the points below to prevent problems:• For chilled and cooling water refer to water qualitystandard JRA GL-02-1994 (see below). If the water doesnot comply with this standard, please contact a watertreatment specialist.• If coated steel pipe is used in the chilled and cooling waterlines, add corrosion inhibitor to the steel pipes and makesure that the rust does not adhere to the copper pipes.Please contact a water treatment specialist.If corrosive gas exists near the cooling tower, the corrosivecomponents can dissolve into the cooling water. Please ensurethat it is not located near a source of corrosive gas.If a heat storage tank is used in the chilled water line, pipecorrosion may occasionally occur due to dissolved oxygen orrust in the tank. In this case install a heat exchanger betweenchiller and tank, or contact a water treatment specialist.If the pipes are flushed before commissioning ensure that noforeign materials get into the chiller. Always flush the pipesusing the bypass piping for the chiller.If the chiller is installed in an existing system, rust in theexisting pipes may prevent the formation of the corrosioninhibitingfilm in the pipe. Contact a water treatment specialist.4.4.3 - Standard water quality valuesRef: JRA-GL-02-1994Cooling water systems Chilled water systems TendencyStandardReferenceRecirculatingwaterMake-up waterOnce-throughwaterRecirculatingwater < 20°CMake-up water Corrosive Scale-formingpH (25°C) 6.5 - 8.2 6.0 - 8.0 6.8 - 8.0 6.8 - 8.0 6.8 - 8.0 X XElectrical conductivity 25°C (mS/m) below 80 below 30 below 40 below 40 below 30 X XChroride ion (mgCl - /l) below 200 below 50 below 50 below 50 below 50 XSulphuric acid ion (mgSO 42-/l) below 200 below 50 below 50 below 50 below 50 XAcid consumption (pH 4.8) (mgCaCO 3/l) below 100 below 50 below 50 below 50 below 50 XTotal hardness (mgCaCO 3/l) below 200 below 70 below 70 below 70 below 70 XCalcium hardness (mgCaCO 3/l) below 150 below 50 below 50 below 50 below 50 XIon silica (mgSiO 2/l) below 50 below 30 below 30 below 30 below 30 XIron (mgFe/l) below 1.0 below 0.3 below 1.0 below 1.0 below 0.3 X XCopper (mgCu/l) below 0.3 below 0.1 below 1.0 below 1.0 below 0.1 XSulphide ion (mgS 2- /l) Not detected Not detected Not detected Not detected Not detected XAmmonium ion (mgNH 4+/l) below 1.0 below 0.1 below 1.0 below 1.0 below 0.1 XResidual chlorine (mgCl/l) below 0.3 below 0.3 below 0.3 below 0.3 below 0.3 XFree carbon dioxide (mgCO 2/l) below 4.0 below 4.0 below 4.0 below 4.0 below 4.0 XRyzner stability index (RSI) 6.0 - 7.0 *** *** *** *** X XStandardReference<strong>Hot</strong>-water systemsLower level (20-60°C)RecirculatingwaterMake-up waterHigher level (60-90°C)RecirculatingwaterMake-up waterTendencyCorrosivepH (25°C) 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 7.0 - 8.0 X XElectrical conductivity 25°C (mS/m) below 30 below 30 below 30 below 30 X XChroride ion (mgCl - /l) below 50 below 50 below 30 below 30 XSulphuric acid ion (mgSO 42-/l) below 50 below 50 below 30 below 30 XAcid consumption (pH 4.8) (mgCaCO 3/l) below 50 below 50 below 50 below 50 XTotal hardness (mgCaCO 3/l) below 70 below 70 below 70 below 70 XCalcium hardness (mgCaCO 3/l) below 50 below 50 below 50 below 50 XIon silica (mgSiO 2/l) below 30 below 30 below 30 below 30 XIron (mgFe/l) below 1.0 below 0.3 below 1.0 below 0.3 X XCopper (mgCu/l) below 1.0 below 0.1 below 1.0 below 0.1 XSulphide ion (mgS 2- /l) Not detected Not detected Not detected Not detected XAmmonium ion (mgNH 4+/l) below 0.3 below 0.1 below 0.1 below 0.1 XResidual chlorine (mgCl/l) below 0.25 below 0.3 below 0.1 below 0.3 XFree carbon dioxide (mgCO 2/l) below 0.4 below 4.0 below 0.4 below 1.0 XRyzner stability index (RSI) 6.0 - 7.0 *** *** *** X XScale-forming29


4.4 - Exhibit LE (cont.)4.4.4 - Cooling water temperature controlFig. 19 - Example for cooling water entering temperature of 29.4°CAB4515451614971MV14 7923810211121013Legend1 From chiller/heater2 To chiller/heater3 Cooling water pump4 Constant flow blow-down valve5 Cooling tower6 Bypass valve7 <strong>Water</strong> supply8 Cooling water thermostat9 Dosing pump10 Chemical tank11 Cooling water pump12 Cooling water thermostat for cooling tower fan13 Cooling water thermostat for three-way control valve14 Blow-down15 Automatic three-way control valveCase A<strong>Absorption</strong> chillers are designed to operate with a coolingwater entering temperature above 18°C. In typical applicationsthe chiller is selected on the basis of the cooling watertemperature available at full load. This is 29.4°C.Case BIf the chiller operates during an intermediate season or inwinter, provide an automatic three-way control valve shown asabove.During operation of the chiller/heater keep the cooling waterentering temperature between 29.4°C and 18°C.During start-up however, a lower temperature is allowable untilthe operating conditions are reached.NOTES1. Be sure to start and stop the fan by means of the coolingwater thermostat.2. Provide a bypass valve in order to control the coolingwater entering temperature properly.30


4.4 - Exhibit LE (cont.)4.4.5 - Cooling water blow-down methodPrevent concentration and replace cooling water by blow-down.Calculate the blow-down volume as follows.N: Concentration factor (N = 3 is normal condition)M: Volume of make-up waterE: Evaporation loss = 860 x 2.43 (exhaust heat factor) divided by 575 (latent heat of water at 40°C) = 3.63 l/h/kWW: Splash loss (0.2% of circulation water volume)B: Blow-down volumeM = E + W + B1B = x E - WN - 1N =E + W + BW + BNM = x EN - 1Cooling water flow rate =E = 3.63 l/h/kWN = 3W = 0.46 l/h1B = x 3.63 - 0.463 - 1230 l/h/kW(chiller cooling capacity)ExampleB = 1.36 l/h/kW1 Overflow(Overflow at cooling tower viamanual valve)ChillerManual valveMake-up waterPOverflow2 Constant blow-down(Constant blow-down viasolenoid valve)Blow-downadjustment valveChillerPMake-up waterHigher than cooling towerwater level3 Pressure switch and solenoidvalveSolenoidvalve(Blow-down via solenoid valveat pressure switch)ChillerPPressureswitchMake-up water4 Conductivity meter and/or pHmeterControl panelSolenoidvalve(Blow-down by conductivity orpH)Make-up waterChillerSensorPOverflow31


4.4 - Exhibit LE (cont.)4.4.6 - Boiler water qualityRef: JIS-B-8223-1989Kind of boiler Cylindrical boiler <strong>Water</strong> tube boiler Multibubular boilerMaximum operating pressure (MPa) 1 1 1Kind of make-up water Softening water Softening water Softening waterpH (at 25°C) 7 - 9 7 - 9 7 - 9Calcium hardness (mgCaCO 3/l) below 1 below 1 below 1Fat and oils (mg/l) keep low keep low keep lowDissolved oxygen (mg O/l) keep low keep low keep lowFeed waterBoiler waterIron (mg Fe/l) ----- below 0.3 below 0.3Residue on evaporation (mg/l) ----- ----- -----Conductivity (at 25°C) (µS/cm) ----- ----- -----Acid consumption (pH 4.8) (M-alkalinity) (mgCaCO 3/l) ----- ----- -----Acid consumption (pH 8.3) (P-alkalinity) (mgCaCO 3/l) ----- ----- -----Hydrazine (mgN 2H 4/l) ----- ----- -----Chloride ion (mgCl - /l) ----- ----- -----Phosphoric acid ion3-(mgPO 4/l) ----- ----- -----Processing Alkali treatment Alkali treatment Alkali treatmentpH (at 25°C) 11.0-11.8 11.0-11.8 11.0-11.8Acid consumption (pH 4.8) (M-alkalinity) (mgCaCO 3/l) 100 - 800 100 - 800 100 - 800Acid consumption (pH 8.3) (P-alkalinity) (mgCaCO 3/l) 80 - 600 80 - 600 80 - 600Residue on evaporation (mg/l) below 2500 below 2500 below 2500Conductivity (at 25°C) (µS/cm) below 4000 below 4000 below 4000Chloride ion (mgCl - /lit) below 400 below 400 below 400Phosphoric acid ion3-(mgPO 4/l) 20 - 40 20 - 40 20 - 40Sulphurous acid ion2-(mgSO 3/l) 10 - 50 10 - 50 10 - 50Hydrazine (mgN 2H 4/l) 0.1- 1.0 0.1- 1.0 0.1- 1.032


4.4 - Exhibit LE (cont.)4.4.7 - Rupture disk connectionFig. 21Rupture diskFig. 20Field supplyDischarge pipingVentpipingTo tankHigh tension PipeboltHigh tensionFlangenutPipeFrom chiller/heaterFlangeCap screwTeflon pasteGasketProtectiveflangeRupture diskProtectiveflangeTeflon pasteTankMin. tankcapacity 1 m 3SupportDrainNOTES1. The rupture disk is factory-mounted on the chiller.2. Install a receiver tank for the solution. The tank volumeis approx. 1 m 3 .3. Install piping support near the rupture disc connection.4.4.8 - Rupture disk replacement1. Apply a small amount of Teflon paste (part No. 814-2-3701-002-00) to both sides of the gasket, as shown inFig. 21 to avoid leakage, Do not apply too much Teflonpaste.2. The gasket (part No. 814-2-2101-675-00-0 or -677-00-0)should be used as indicated in Fig. 22.3. Attach the upper flange exactly parallel to the lowerflange.4. Read the manufacturer's installation instructions beforeassembly. A torque wrench should be used for tighteningthe bolts equally, and the correct torque is shown inFig. 22.Fig. 222 inchdisk3 inchdiskA (mm) 104.9 136.7B (mm) 85.9 120.7C (mm) 69.9 101.6Tighteningtorque(N m)CCap screwhexagonsocketheadAb26 41Material: T/#9090-ORANSI class: 150 lbsPart name: packing, gasket for rupture diskPart No.: 814-2-2101-675-00-0: 2 inch814-2-2101-677-00-0: 3 inch53NOTE: Disregard the torque table in the installationinstructions from the manufacturer.5. Tighten the bolts with a torque wrench during the routinemaintenance.6. A used gasket should not be used again.7. Leak test the system using the bubble test method.33


PURGEPURGE PUMP4.4 - Exhibit LE (cont.)4.4.9 - Dimensional drawings<strong>16LJ</strong>-11 through <strong>16LJ</strong>-12 (mm)18507451896NOTES:1. Dimensions (L), (W), (H) are for a standard machine. The dimensions arechanged by parts added.2. indicates the position of anchor bolts.3. Clearance space must be available at the front and rear of the chiller.4. All external water piping are to be provided with welded ANSI 150 LBflanges by the customer.5. indicates the position of the power supply connection on the controlpanel (diameter 35 mm).6. Installation clearance:Ends 1000 mmTop 200 mmOthers 500 mmSpace for tube removall8001700265Wire connectionØ 35 holeR 60 02400Tube removal7800<strong>Hot</strong> water outlet (4 inch)1295(W)2720(L)Cooling water outlet (5 inch)<strong>Hot</strong> water inlet (4 inch)21251995161121931900Rupture disk(2 inch)2085Chilled water outlet (3 inch)1275Chilled water inlet (3 inch)9112215(H)785Cooling water inlet (5 inch)595300000910882<strong>Hot</strong>-water outletA0Model<strong>16LJ</strong>-11<strong>16LJ</strong>-12A101 mm124 mm2000Chilled water outletCooling waterin/out2076209622492363<strong>Hot</strong> water outlet<strong>Hot</strong> water inletChilled water inlet<strong>16LJ</strong>-13 through <strong>16LJ</strong>-14 (mm)07452916310180078017000265Wire connectionØ 35 holeR 6003400Tube removal<strong>Hot</strong> water outlet (4 inch)1295(W)3740(L)Cooling water outlet (5 inch)21251995Rupture disk(2 inch)218419002085<strong>Hot</strong> water inlet (4 inch)1611Chilled water outlet (4 inch)Chilled water inlet (4 inch)Cooling water inlet (5 inch)12639235952215(H)7853000009108821260<strong>Hot</strong>-water outlet4683532001800Cooling water in/outChilled water outlet<strong>Hot</strong> water inlet<strong>Hot</strong> water outlet31163267Chilled water inletNOTE: Dimensions are for guidance only. Refer to the certified drawings supplied upon request when designing an installation.34


4.4 - Exhibit LE (cont.)<strong>16LJ</strong>-21 through <strong>16LJ</strong>-22 (mm)097028663076NOTES:1. Dimensions (L), (W), (H) are for a standard machine. The dimensionsare changed by parts added.2. indicates the position of anchor bolts.3. Clearance space must be available at the front and rear of the chiller.4. All external water piping are to be provided with welded ANSI 150 LBflanges by the customer.5. indicates the position of the power supply connection on thecontrol panel (diameter 35 mm).6. Installation clearance:Ends 1000 mmTop 200 mmOthers 500 mmSpace for tube removal10000245Wire connectionØ 35 holeR 6009262203400Tube removal<strong>Hot</strong> water outlet (5 inch)Cooling water outlet (6 inch)229521351455(W)Rupture disk(2 inch)23193830(L)<strong>Hot</strong> water inlet (5 inch)Chilled water outlet (5 inch)Chilled water inlet (5 inch)17241346100619002350(H)2255Cooling water inlet (6 inch)605300835000109010652701900<strong>Hot</strong> wateroutlet<strong>Hot</strong> water outlet4282372200Cooling water in/outChilled water outlet/hot water inlet3103Chilled water inlet<strong>16LJ</strong>-23 through <strong>16LJ</strong>-24 (mm)<strong>Hot</strong> water outlet (6 inch)Cooling water outlet(8 inch)<strong>Hot</strong> water inlet (6 inch)Chilled water outlet (5 inch)Chilled water inlet (5 inch)Cooling water inlet (8 inch)229521351724134610066050109010651455(W)27019002319190030002350(H)10000245Rupture disk(2 inch)<strong>Hot</strong> water outlet4282502200Wire connectionØ 35 hole01170Cooling water in/outChilled water outletR 6004860(L)38864123 40964500Tube removal92622022558350Chilled/hot water inletNOTE: Dimensions are for guidance only. Refer to the certified drawings supplied upon request when designing an installation.35


4.4 - Exhibit LE (cont.)<strong>16LJ</strong>-31 through <strong>16LJ</strong>-32 (mm)011453836NOTES:1. Dimensions (L), (W), (H) are for a standard machine. The dimensions arechanged by parts added.2. indicates the position of anchor bolts.3. Clearance space must be available at the front and rear of the chiller.4. All external water piping are to be provided with welded ANSI 150 LBflanges by the customer.5. indicates the position of the power supply connection on the controlpanel (diameter 35 mm).6. Installation clearance:Ends 1000 mmTop 200 mmOthers 500 mmSpace for tube removal1100280650 0225Wire connectionØ 35 holeR 6004500Tube removal1022<strong>Hot</strong> water outlet (6 inch)Cooling water outlet (8 inch)254523651515(W)Rupture disk(3 inch)25964990(L)2500<strong>Hot</strong> water inlet (6 inch)19181900Chilled water outlet (6 inch)Chilled water inlet (6 inch)Cooling water inlet (8 inch)147610666112620(H)8150 0300Cooling water inlet01170115624205042852752690<strong>Hot</strong> water outlet <strong>Hot</strong> water outlet Cooling water inletCooling water outletChilled water outletChilled water inlet<strong>Hot</strong> water inlet4111<strong>16LJ</strong>-41 through <strong>16LJ</strong>-42 (mm)0179538364096115010360240Wire connectionØ 35 holeR 6004500Tube removal500<strong>Hot</strong> water outlet(8 inch)Cooling wateroutlet (10 inch)<strong>Hot</strong> water inlet(8 inch)Chilled water outlet(8 inch)Chilled water inlet(8 inch)Cooling water inlet(10 inch)280525952117161311425771615(W)Rupture disk(3 inch)284319002870(H)3005070(L)2750840000125512212750<strong>Hot</strong> wateroutlet<strong>Hot</strong> wateroutlet5553012690Cooling water in/outChilled water outletNOTE: Dimensions are for guidance only. Refer to the certified drawings supplied upon request when designing an installation.4137<strong>Hot</strong> water inletChilled water inlet36


4.4 - Exhibit LE (cont.)<strong>16LJ</strong>-51 through <strong>16LJ</strong>-53 (mm)NOTES:1. Dimensions (L), (W), (H) are for a standard machine. The dimensions arechanged by parts added.2. indicates the position of anchor bolts.3. Clearance space must be available at the front and rear of the chiller.4. All external water piping are to be provided with welded ANSI 150 LBflanges by the customer.5. indicates the position of the power supply connection on the controlpanel (diameter 35 mm).6. Installation clearance:Ends 1000 mmTop 200 mmOthers 500 mmSpace for tube removal160001401300Wire connectionØ 35 hole1030R 600AB C DKTube removal14104501730<strong>Hot</strong> water outlet (8 inch)Cooling water outlet (12 inch)<strong>Hot</strong> water inlet (8 inch)3158294723321950(W)Rupture disk(3 inch)3139L3099Chilled water outlet (8 inch)Chilled water inlet (8 inch)Cooling water inlet (12 inch)1760117065119003200(H)9003000001701<strong>Hot</strong> water outlet3830250E<strong>Hot</strong> water outlet6803700Chilled water outletCooling water in/outFChilled/hot water inlet<strong>16LJ</strong> A B C D E F K L51 3706 3836 4031 4229 851 4081 4600 520052 4248 4378 4573 4771 845 4623 5200 574053 4746 4876 5071 5269 845 5121 5700 6240NOTE: Dimensions are for guidance only. Refer to the certified drawings supplied upon request when designing an installation.37


4.5 - Exhibit LF4.5.1 - Wire sizesPower supply (copper only, over-voltage category III - IEC 60664)208 V 460 V 400 V<strong>16LJ</strong>Currentdrawn, AWiresection,mm 2ScrewsizeTighteningtorque,NmCurrentdrawn, AWiresection,mm 2ScrewsizeTighteningtorque,NmCurrentdrawn, AWiresection,mm 211 13.9 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.812 13.9 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.813 13.9 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.814 13.9 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.8 6.7 2.5 M5 2.2-2.821 18.8 4 M5 2.2-2.8 9.0 2.5 M5 2.2-2.8 9.2 2.5 M5 2.2-2.822 18.8 4 M5 2.2-2.8 9.0 2.5 M5 2.2-2.8 9.2 2.5 M5 2.2-2.823 19.0 4 M5 2.2-2.8 9.1 2.5 M5 2.2-2.8 9.3 2.5 M5 2.2-2.824 19.0 4 M5 2.2-2.8 9.1 2.5 M5 2.2-2.8 9.3 2.5 M5 2.2-2.831 23.5 4 M5 2.2-2.8 11.1 2.5 M5 2.2-2.8 11.5 2.5 M5 2.2-2.832 23.5 4 M5 2.2-2.8 11.1 2.5 M5 2.2-2.8 11.5 2.5 M5 2.2-2.841 23.5 4 M5 2.2-2.8 11.1 2.5 M5 2.2-2.8 11.5 2.5 M5 2.2-2.842 23.5 4 M5 2.2-2.8 11.1 2.5 M5 2.2-2.8 11.5 2.5 M5 2.2-2.851 23.5 4 M5 2.2-2.8 11.1 2.5 M5 2.2-2.8 11.5 2.5 M5 2.2-2.852 23.5 4 M5 2.2-2.8 11.1 2.5 M5 2.2-2.8 11.5 2.5 M5 2.2-2.853 23.5 4 M5 2.2-2.8 11.1 2.5 M5 2.2-2.8 11.5 2.5 M5 2.2-2.8ScrewsizeTighteningtorque,NmOther signals (copper only, over-voltage category II - IEC 60664)Wire size Screw size Tightening torque1 mm 2 M3.5 1.4-1.8 Nm38


C 2H5C 21 4 Y1 4 Y2 4 Y1 4 Y2 4 Y-+4.5 - Exhibit LF (cont.)4.5.2 - Field wiringFig. 23 - Typical electric field connection diagramREMOTE SIGNALChiller can be operated by the following five signal types.(1) Volt-free normally open contact (a) for start & stop (24 V d.c. 10 mA):Wire terminal 324 and 323, connect 170 and 326.(2) Volt-free normally open contact (a) for start (24 V d.c. 10 mA):Wire terminal 324 and 325, connect 170 and 326.Volt-free normally open contact (a) for stop (24 V d.c. 10 mA):Wiring the terminal 325 and 323.(3) Volt-free normally open contact (a) for start (24 V d.c. 10 mA):Wire terminal 324 and 325, connect 170 and 326.Volt-free normally closed contact (b) for stop (24 V d.c. 10 mA):Wire terminal 325 and 323.(4) Continuous signal of 24 V a.c./d.c. for start & stop (initial setting):Wire terminal 324 and 326 (these terminals are non-polarized)(5) Pulse signal of 24 V a.c./d.c. for start:Wire terminal 324 and 326 (these terminals are non-polarized)Pulse signal of 24 V a.c./d.c. for stop:Wire terminal 325 and 326 (these terminals are non-polarized)(1)continuous(2)pulse(3)pulse(4)continuous(5)pulse24 V a.c./d.c.24 V a.c./d.c.323324326170323324325326170323324325326170324326324325326 COMTERMINAL STRIPS ON THE CONTROL PANELUL: 208 V/460 V-3 ph-60 HzCE: 400 V-3 ph-50 HzFIELD-SUPPLIED PANEL24 V d.c. 10 mAFor steam control valve motor(field-supplied)For steam controlvalve positioner(field-supplied)TO POWER SOURCEOpen Closed CMS (24 V a.c.)Pot: 135 Ohm5O(1) Provide power supply wiring and earthingConnect wire between chiller control panel and earth on site.The chiller has a circuit breaker. Please connect power supply cable to the terminal block provided.Earthing resistance: Should be determined from local regulationsEarthing cable: annealed copper wire (please use a cable of the same cross section as the powersupply cable).DC 4 - 20 mACVPOpen ClosedY T G3 2 1FIELD WIRING CONNECTIONTERMINAL STRIPS ON THE CONTROL PANELCEPEL1L2L3120170121170E345346E342340341OA344343334335336337347348350351352353354355356357358359360361362363368369370371382383384385ULGL1L2L3CHILLED WATER PUMP INTERLOCKCOOLING WATER PUMP INTERLOCKPRE-ALARM SIGNALREMOTE CHECK SIGNALFOR HOT WATER SHUTOFF VALVEFOR OPERATION INDICATIONFOR STOP INDICATIONFOR ALARM INDICATIONRUN/STOP SIGNAL FOR CHILLEDWATER PUMPRUN/STOP SIGNAL FOR COOLINGWATER PUMPRUN/STOP SIGNAL FOR COOLINGTOWER FANFEEDBACK SIGNALFOR DILUTION INDICATIONRUN/STOP SIGNAL FOR HOTWATER PUMPFOR ALARM BUZZERFOR PURGE INDICATION39


32232+33232238222E397829456724354562234253426232324.5 - Exhibit LF (cont.)Fig. 24 - Wiring diagram400V 3 50HzPE L1 L2 L3MCBM4Y 1704Y88R88PU21 V21 W21U31 V31 W31CU1 V1 W1OSTOPRUMSTOPRUN4Y288AU11 V11 W11U2 V2 W2U3 V3 W3NMAMRMPDT16DT12DT11DT10DT7DT6DT5DT2(39)(38)88P4X3DI5CN4COM1763 4 5DI2 DI3 DI4DI1 COM CN5161153COM 51AUCN7OILCN824 0 A24A 0A(34) (35)(37)(30) (31)(32) (33)DT3DT1 69PRCN2 CN324V 0 V FG171 171173CN1142 144TR1(23CH4)(23CH2)23CH388884XARCN169CHCN1CN4 CN5CN2R W B 142 144 149 151 171 172 173140147 1743 4 3 3 4 3 4 2 5 1 1 1 5 1 6 1 3 2 4CN14 CN15CN1 CN132 3POW TCHOTGTEPRSDTCOM 51A1 51R 51B ABS1 REF BM COM ABS2 COM 69CH 69CO COM 51A2 63GH 51O(23CH1)CN32CN31CN30CN29CN39CN11CN10CN9CN23 CN24CN25DO3-DO4 COM ABS1 ABS1OFF-RES -ON3 52 3CN22DO1 DO2789MCB2 (10 A)230CP1(1 A)MCB3 (3 A)63 GH11CN20CN21RBV AUTO AUTO COM REF-ON F-RUN BZALKIDOV P-R3 3 45CN19DO3-COMp4 X303133371(21)TR2205203MCB1(3 A)400 V(22)TR 3209207R230V400V16 ACP2(1A)4X64X5PCH140 B2082062020V0V0A0 V0 Vr24 V252044 X388P202 3813(20)R4X3231FM(1~)39SR0 S0 T024 A232XFILTERR1RDO3-ONABS2-ON-24CP4 (1 A)O F FO N43PGLBM- COMON10 11 122NH-ONDS-OFFDS-ONDS-COMEX-HEATCN28 CN35 CN34 CN36 CN16 CN6 CN17CN33 CN38CN12 CN27 CN18CMG-BL CMG-BK CMG-BJ PV-ONCMG12 35 746 47 48495050 A24 A 24 A24 A454424 A24 AE3 E2 E1 SETINVHENPR-ON PAS PGSL N.H PGSLCVPHBSPR-11 COM M.F FIRE FIRE-ONPR-10 RS-485-B2- 1 3 2+ 3- 7 6 5 3 4 1 1 1 1 1 4 1 1 2 31 141 424325732 733114X 4X1 1ECP3 (5 A)24 A170323 324 325 326323 324 325 326R-COMVPC R-ST R-SPR-COMVPC R-ST R-SP171171242418 A1118 A1751A 14251R 14451P 18A0 B323 324 325 326323 324 325 32632R-COMVPC R-ST R-SPR-COMVPC R-ST R-SP4X 4X1 10A0A0A0A0A0A88A4X94X84X74X688R4X514X411751 1 1 3 1 1 1 1111 1 3 1 11 17 8 1 14921S1 T1Y Z345 346STREMOTE OPERATION SIGNAL1OPERATIONSIGNAL27PURGENO-VOLTAGEPULSESIGNAL3 4NO-VOLTAGECONTINUOUSSIGNALOPERATIONSIGNAL2PURGE8 9 10ABSORBENT PUMPPURGE PUMP REFRIGERANT PUMP24 V a.c./d.c.PULSESIGNAL624 V a.c./d.c.CONTINUOUSSIGNAL5DT15DT144140512221520A4211342 340 341 0A 344 34312 133435+732 733CASE OF HOT WATER CONTROLCOOLINGd.c. 4 - 20 mACVPWATER PUMPINTERLOCKCHILLEDWATER PUMPINTERLOCKVALVE POSITIONER(FIELD SUPPLY)_(51)(50)(49)(48)(47)(46)(45)(44)(43)(42)(41)(40)CLOSEY T G 3 2OPEN23CH11733 E732+CMH (24 V a.c.)OPEN CLOSEPOTI 135 OHM52CO52CH(53)4X5(52)4X74X204X194X184X174X164X154X144X134X124X44X94X8CN15REMOTE OPERATION SIGNAL15CN1385384383382371370350 351 352 353 354 355 356 357 358 359 360 361 362 363 368 369326 170 120 170 121 170 122 170 123 170 124 170325324323348347337336334 33514(23CH3)52F23CO52CT52CO52CHCOMR-COMVPC R-ST R-SP16 17 18 19 20 21 22 23 24 25 26 29 27 28CASE OF HOT WATER CONTROLHEATCOOLF-ONKISYAKUFIREKIDOCFAN-ONCPUMP-ONEXP-ONFAILSTOPRUNFOR PURGE INDICATORFOR ALARM BUZZERSTART/STOP SIGNAL FORTHE AUXILIARY EQUIPMENT(HOT WATER PUMP)FOR DILUTION ON CYCLEOPERATION INDICATORANSWER BACK SIGNALSTART/STOP SIGNAL FORTHE AUXILIARY EQUIPMENT(COOLING TOWER FAN)START/STOP SIGNAL FORTHE AUXILIARY EQUIPMENT(COOLING WATER PUMP)START/STOP SIGNAL FORTHE AUXILIARY EQUIPMENT(CHILLED WATER PUMP)FOR ALARM INDICATORFOR STOP INDICATORFOR OPERATION INDICATORFOR HOT WATER SHUTOFF VALVEFOR REMOTE CHECKFOR PREALARM INDICATORREMOTE SETTING SIGNAL d.c. 4 to 20 mACHILLED WATER SETTING POINT +0°C TO +5°CVALVE MOTOR(FIELD SUPPLY)330 331329303 304 305 309 300 301 302 310 311 318 306 307 308 319 320 321 312 313 314 315 32852 53 54 55 56 57 5824 24 24 24 24 24 2451240A 0 A 0A 0A 0A0A0A0A4X194X184X174X164X154X144X134X12504948474645444340


4.5 - Exhibit LF (cont.)4.5.3 - Parts list for Fig. 24SYMBOL NAME REMARKSCP1-4 Circuit protector Nos. 1 to 4 There are alsoCP1(..) CP3(..)DT1DT2DT3DT5DT6DT7DT10DT11DT12DT14DT15DT16FILTERFMGLMAMPMRMCBMChilled water leaving temperature sensorCooling water leaving temperature sensorGenerator temperature sensorCondenser temperature sensorChilled water entering temperature sensorCooling water entering temperature sensorAbsorber temperature sensorEvaporator temperature sensorIntermediate cooling water temperature sensorTemperature sensor for hot water 3-way valve returnTemperature sensor for hot water inletTemperature sensor for hot water outletEMI filterFan motorPurge indication lampAbsorbent pumpPurge pumpRefrigerant pumpMain circuit breakerMCB1-3 Circuit breaker Nos. 1 to 3PCHPalladium cell heaterTR1-3 Transformer Nos. 1 to 323CH123CH223CH323CH44Xn43P51A51P51R63GH69CH69PR88A88P88RCPU boardIndicator boardIn/out boardPower boardControl relayPurge pump on-off switchAbsorbent pump overcurrent relayPurge pump overcurrent relayRefrigerant pump overcurrent relayGenerator pressure switchChilled water flow switchPressure sensor for purge tankAbsorbent pump solenoid switchPurge pump solenoid switchRefrigerant pump solenoid switch4Y1, 2 Remote signal Field-supplied52CH Chilled water pump interlock Field-supplied52CO Cooling water pump interlock Field-suppliedCMH <strong>Hot</strong> water control valve motor Field-suppliedCVP <strong>Hot</strong> water control valve positioner Field-suppliedOther codes DESCRIPTION REMARKSRUN - STOP - OPEN - CLOSECOMHEATCOOLF-ONKISYAKUFIREKIDOCFAN-ONCPUMP-ONEXT-ONFAILRun - Stop - Open - CloseCommon input signalHeatCoolVentilation fan onDilutionNot usedFeedback signalCooling tower fan onCooling water pump onChilled/hot water pump onFailABS1-RES No. 1 Absorbent pump inverter reset OptionABS1-ONPOTI63GHVPCR-STR-SPR-COME1E2E3SETINVHENHBSPR-ONPASPGSLN.HPR-10 ; PR-11M.FFIREFIRE-ONRS-485-BDI1- DI2 - DI4 - DI5DI3No. 1 Absorbent pump onValve position feedbackGenerator pressure switchRemote signal power supplyRemote start signalRemote stop signalCommon remote signalNot usedNot usedNot usedRemote temperature setting - CPU boardanalogue inputInverter frequency - CPU board analogueoutputNot used - CPU board analogue outputNot usedNot usedNot usedNot usedNot usedNot usedNot usedNot usedNot usedNot usedNot usedCooling onlyCN1….CN39 Connector No 1 to 39CMG1TCHO52CO52CT23COPurgeControl valve feed back - CPU boardanalogue inputChilled/hot water outlet - CPU boardsensor inputCooling water pump interlock signalNot usedNot usedPurgeOptionLegend for Fig. 241 Remote operation signal2 Operation signal3 Volt-free continuous signal4 Volt-free pulse signal5 24 V a.c./d.c. continuous signal6 24 V a.c./d.c. pulse signal7 Filter8 Purge pump9 Refrigerant pump10 Absorbent pump11 Located on hot water control valve positioner (field-suppiied)12 Chilled water pump interlock13 Cooling water pump interlock14 Located on hot water control valve motor (field-supplied)15 Remote setting signal d.c. 4-20 mA - chilled water set point +0 to +5°C16 For pre-alarm indicator17 For remote check18 For hot water shutoff valve19 For operation indicator20 For stop indicator21 For alarm indicator22 Start/stop signal for the auxiliary equipment (chilled water pump)23 Start/stop signal for the auxiliary equipment (cooling water pump)24 Start/stop signal for the auxiliary equipment (cooling tower fan)25 Feedback signal26 For dilution on cycle operation indicator27 For alarm buzzer28 For purge indicator41


4.6 - Exhibit LGFig. 25 - Insulation areaGenerator coverGenerator coverSight glassEvaporator coverMotor of refrigerantpumpEvaporator cover75 mm heat insulation: generator, generator cover30 mm heat insulation: heat exchanger connecting pipes, etc.50 mm cooling insulation: evaporator, evaporator cover30 mm cooling insulation: upper part of refrigerant pump,connecting pipes, etc.NOTES1. Heat insulation material: fibre glass, non-asbestos orsimilar material.2. Total heating/cooling insulation area includes themachine pipe area.3. The machine has a primary coat of corrosion-inhibitingpaint ex-works (does not include finish coat).4. Always use non-combustible insulating material.5. Do not insulate the refrigerant pump motor and sightglass.6. The evaporator and generator covers need to be openedfor maintenance. This should be taken into accountwhen completing the insulation work.<strong>Hot</strong> surface insulation, m 2 Cold surface insulation, m 2<strong>16LJ</strong>75 mm 30 mm 50 mm 30 mm11 2.8 1.6 4.0 0.312 2.8 1.8 4.0 0.313 3.8 1.9 5.5 0.314 3.8 2.2 5.5 0.321 4.0 2.5 6.1 0.422 4.0 2.5 6.1 0.423 5.2 3.1 7.6 0.524 5.2 3.3 7.6 0.531 6.0 3.5 8.5 0.532 6.0 3.6 8.5 0.541 6.6 3.7 9.9 0.542 6.6 3.9 9.9 0.551 7.6 4.8 13.8 0.752 8.4 5.1 15.0 0.753 9.2 5.3 16.1 0.742


4.7 - Exhibit LH - Material safety data sheetThe following chapters are a material safety data sheet, issuedby DSBG (Dead Sea Bromine Group) on April 30, 2002.For more information refer to the supplier.Product nameLithium bromide solutionProduct identification 1910SRevision date 30/05/2002Supersedes 15/09/1998Revision 34.7.1 - Identification of the substance and the companyChemical nameLithium bromide water solutionChemical formula LiBrChemical familyInorganic bromideMolecular weight 86.85Type of product and use Inorganic solution used as desiccantmedium in air conditioning andcooling systemsCompanyBromine Compounds Ltd.P.O.B 180, Beer Sheva84101, IsraelTel +972-8-6297830Emergency telephone numbers:For mainland Europe (+31) 115 689000For the UK and Ireland (01865)407333For the USA Chemtrec (800) 424-93004.7.2 - Composition/information on ingredientsComponents Weight % Annex No. EINECS No. Classification NotesLithium bromide7550-35-847-58 Listed Xi: R414.7.3 - Hazards identificationAdverse human health effectsRisk of serious damage to eyes4.7.4 - First-aid measuresEye contactHolding the eyelids apart, flush eyes promptly with copiousflowing water for at least 20 minutes. Get medical attentionimmediately.Skin contactRemove contaminated clothing. Wash skin thoroughly with mildsoap and plenty of water for at least 15 minutes. Wash clothingbefore re-use. Get medical attention if irritation persists.InhalationIn case of mist inhalation or breathing fumes released fromheated material, remove person to fresh air.Keep the patient quiet and warm. Apply artificial respiration ifnecessary and get medical attention immediately.IngestionIf swallowed, wash mouth thoroughly with plenty of water andgive water to drink. Get medical attention immediately.NOTE: Never give an unconscious person anything to drink.Notes to the physicianIrritant - No specific antidote. Treat symptomatically andsupportively. In case of ingestion induce vomiting in alertpatient.4.7.5 - Fire - fighting measuresFlash pointNoneFlammable/Explosion limits Not flammableAuto-ignition temperature Not availableSuitable extinguishing media Material is not combustible.Use extinguishing mediaappropriate to surrounding fireconditions.Fire fighting procedure Cool containers with waterspray. In closed stores, providefire-fighters with self-containedbreathing apparatus in positivepressure mode.Unusual fire and explosion None knownhazards4.7.6 - Accidental release measuresPersonal precautionsWear respirator, chemical safety goggles, rubber gloves andboots.Methods for cleaning upAbsorb on sand or vermiculite and place in closed container fordisposal. Avoid access to streams, lakes or ponds. Ventilate areaand wash spill site after material pickup is complete.4.7.7 - Handling and storageHandlingAvoid bodily contact. Keep containers tightly closed.StorageStore in a dry, cool, well-ventilated area away from incompatiblematerials (see "Materials to avoid").4.7.8 - Exposure controls/personal protectionExposure limitsComponents ACGIH-TLV Data OSHA (PEL) DataLithium bromide7550-35-8Not determinedNot determinedVentilation requirementsProvide adequate ventilation. Use local exhaust as necessary,especially under misting conditions.Personal protective equipmentRespiratory protection Approved respiratorHand protectionRubber glovesEye protectionChemical safety gogglesSkin and body protection Body covering clothes and bootsHygiene measuresSafety shower and eye bath should be provided. Do not eat,drink or smoke until after-work showering and changing clothes.43


4.7 - Exhibit LH (cont.)4.7.9 - Physical and chemical propertiesAppearanceClear, colourless to yellow liquid,odourlessMelting point/range 10°C (58%)Boiling point/range 146°C (55%)Vapour pressure 2.1 mm Hg at 20°C (55%)Vapor densityNot availableEvaporation rate (ether=1) Not availableSolubilitySolubility in water 70 g/100 ml at 101°CSolubility in other solventsSpecific gravity 1.627 (55%)Decomposition temperature Not available4.7.10 - Stability and reactivityStabilityMaterials to avoidConditions to avoidHazardous decompositionproductsHazardous polymerization4.7.11 - Toxicological informationMiscible with methanol, ethanol(absolute), n-propanolStable under normal conditionsStrong acidsNone knownNone knownWill not occurNote: The following data refers to LiBr 55%Acute toxicity1. Rat oral LD50 >2000 mg/kg2. Rabbit dermal LD50 >2000 mg/kg3. Rat inhalation LC50 >5.1 mg/l/4 hour4. Eye irritation (rabbit) Severe irritant5. Dermal irritation (rabbit) Mild irritant6. Dermal sensitization (guinea pig) Not a sensitizer<strong>Effect</strong>s of overexposure1. Ocular Severe irritant2. Dermal Mild irritant to intact skin3. Inhalation May irritate the upper respiratory tract4. Ingestion May cause vomiting, nausea, diarrheaand ataxia. Slurred speech, blurred vision,dizziness, sensory loss, convulsions andstupor may occur in cases of large intake.Chronic toxicityRepeated skin contact may cause dermatitis. Repeated oralintake of bromides (> 9 mg/kg body weight/day) may affect thecentral nervous system. Warning symptoms include mentaldullness, slurred speech, weakened memory, apathy, anorexia,constipation, drowsiness and loss of sensitivity to touch and pain.MutagenicityNot mutagenic by the Ames Test4.7.12 - Ecological informationAquatic toxicity96 hour - LC50, Fish >1000 mg/l72 hour - EC50, Marine alga 751.9 mg/l48 hour - EC50, Marine invertebrate 1527.7 mg/l4.7.13 - Disposal considerationsWaste disposalAvoid access to streams, lakes or ponds. Observe all federal,state and local environmental regulations when disposing ofthis material.4.7.14 - Transportation informationIMOADR/RIDICAO/IATADOT4.7.15 - Regulatory informationNot regulatedNot regulatedNot regulatedNot regulatedEEC Reported in EINECS (No. 2314398)Indication of danger Irritant, symbol required (Xi)Risk Phrases R 41: Risk of serious damage to eyes.Safety Phrases S 26: In case of contact with eyes,rinse immediately with plenty of waterand seek medical advice.S 39 : Wear eye/face protection.AustraliaListed in AICSUSAReported in the EPA TSCA InventoryCanadaListed in DSLJapanListed in MITI (ENCS No.1-110)China inventory ListedSouth Korea Listed in ECL (KE-22549)PhilippinesListed in PICCS4.7.16 - Other informationThis data sheet contains changes from the previous version insection(s) 4.7.12 et 4.7.15.The HSE Policy of Dead Sea Bromine GroupDead Sea Bromine Group (DSBG) is the world’s largestproducer of elemental bromine and a recognized leader in thedevelopment and supply of bromine compounds.DSBG is committed to responsibly manage its products at allstages of their life cycle in order to protect human health andthe environment.This responsibility applies throughout development, manufacture,transportation, use, recycle and disposal of DSBG products.Carcinogenicity- Not known to be a carcinogen.- Not classified by IARC.- Not included in NTP 9th Report on Carcinogens.44


4.7 - Exhibit LH (cont.)Within this framework DSBG is committed to:1. Comply with national and international regulatoryrequirements2. Conform to the ISO 14001 and OHSAS 18001 requirementsfor environmental and occupational health &safety management systems and periodically evaluateperformance as part of the company’s existing qualityaudits system3. Design products and processes which prevent risk tohealth and the environment at production sites and alongthe supply chain4. Improve efficiency in use of energy & natural resources,promote recycling and waste management through safe &environmentally sound end of life programs5. Work for continual improvement in HSE performance6. Regularly assess and responsibly manage health, safetyand environmental risks associated with products andprocesses7. Educate and train all managers and employees to improvetheir HSE performance8. Distribute updated information concerning its policy andproducts to its workers, customers and other interestedparties through Material Safety Data Sheet (MSDS),workers’ safety sheets and through the DSBG Internet Site9. Develop business relationships with responsible suppliers,transporters and distributors and provide them with HSEsupport, information and training10. Support Product Stewardship programs in cooperationwith customers, distributors and transporters11. Allocate the necessary resources for implementation ofthis policyDSBG DisclaimerAlthough the information and recommendations set forth herein(herinafter "information") are presented in good faith andbelieved to be correct as of the date hereof, Bromine CompoundsLtd. makes no representations as to the completeness oraccuracy thereof.Information is supplied upon the condition that the personsreceiving same will make their own determination as to itssafety and suitability for their purposes prior to use.In no event will Bromine Compounds Ltd. be responsible fordamages of any nature whatsoever resulting from the use of orreliance upon information.No representations or warranties, either expressed orimplied, of merchantability, fitness for a particular purposeor of any other nature, are made hereunder with respect toinformation or the product to which the information refers.Prepared by:HSE Division in ISRAELtelephone: +/972-8-6297830telefax: +/972-8-6297832www.dsbg.comEnd of safety data sheet45


4.8 - Exhibit LI4.8.1 - Character recognition table for digital displayFig. 264.8.2 - Instructions to verify operation board parametersFig. 27Generator temperature (35°C)1 2 3 4 5 6 7 8 9 0Push the "set" and "q" keyssimultaneously for about 2 seconds.1. 2. 3. 4. 5. 6. 7. 8. 9. 0.Refer to chapter 4.8.3.Specification setting.A B C D E F G H I JK L M N O P Q R S TU V W X Y Z . - __Push "BACK" key.Refer to chapter 4.8.4.Input setting.Refer to chapter 4.8.5PID setting.oLegendDisplayed digitNon-standard digit displayLegendPush "p" key.Push "q"key.Push the "SET" key for about 2 seconds.Push the "BACK" key.46


4.8 - Exhibit LI (cont.)4.8.3 - Specification settingFig. 28LegendPush the "set" key forabout 2 seconds.Value given as examplePush "p" key.Push "q"key.Push the "SET" key for about 2 seconds.Chilled water settingNoteNo changePush the "BACK" key.Note1. If there is no change, push the "back" key.2. If there is a change, push the "p" or " q" key,and the push "SET" key.<strong>Hot</strong> water settingValue given as exampleChilled water temperature difference settingNoteNo change<strong>Hot</strong> water temperature difference settingFig. 28 (cont.)No changeNo changeRank up/downNoteNo changePush "BACK" key.Purge pump lamp onNotePush "BACK" key.Not applicableCrystallizationNo changePurge pump lamp offNoteChilled water settingFig. 28 (cont.)47


4.8 - Exhibit LI (cont.)4.8.4 - Input settingFig. 29LegendPush the "set" keys forabout 2 seconds.Push "p" key.Push "q"key.Given as examplePush the "SET" key for about 2 seconds.Burner control typeNotePush the "BACK" key.Note1. If there is no change, push the "back" key.2. If there is a change, push the "p" or " q" key,and the push "SET" key.Push "BACK" key.Combustion interval settingInput correctionNoteNo changeBurner control type4.8.5 - PID settingFig. 30Fig. 30 (cont)No changeNo changePush the "set" keys forabout 2 seconds.Given as exampleProportional setting in heatingNo changeProportional setting in coolingNoteIntegral setting in heatingIntegral setting in coolingNoteGiven as examplePush "BACK" key.Derivative setting in heatingNo changeGiven as exampleFor examplePush "BACK" key.Derivative setting in coolingNoteSampling settingNoteFig. 30 (cont.)Proportional setting in cooling48


4.8 - Exhibit LI (cont.)4.8.6 - Field settingFig. 30LegendGenerator temperature (35°C)Push the "set" keysfor about 2 seconds.Push "p" key.Push "q"key.Push the "SET" key for about 2 seconds.Push the "BACK" key.Push "q"key 7 timesNote1. If there is no change, push the "back" key.2. If there is a change, push the "p" or " q" key,and the push "SET" key.Push the "set" keysfor about 2 secondsCooling water temperature at maximum inputNoteSlow input timeNoteSlow input temperatureNoteFig. 31 (cont.)No changeDilution cycle timeNoteNo changePush "BACK" key.Remote signalNotePush "BACK" key.Cooling water temperature at maximum inputRemote off pulse signalNoteFig. 31 (cont.)49


4.9 - Exhibit LJ4.9.1 - Flow diagram and damper and valve position1V2V3b14SV9Dt269Pr PCHDt513Dt1 69CHDt12161517SV763GHDt16Dt14Dt3Dt1532SV2SV1V11211Dt6Dt1119181098SV37623CHDt105Dt7SV4SV6D14SensorService valveDamperCheck valveValveLegend1 <strong>Hot</strong> water control valve2 <strong>Hot</strong> water inlet3 <strong>Hot</strong> water outlet4 Heat exchanger5 Cooling water inlet6 Absorbent pump7 Refrigerant blow-down valve8 Refrigerant pump9 Purge unit10 Purge pump11 Chilled water inlet12 Chilled water outlet13 Purge tank14 Cooling water outlet15 Rupture disk16 Condenser17 Generator18 Absorber19 EvaporatorD1 Diluted solution, main damperSV1 Charge/discharge N 2gas service valveSV2 Purge unit service valveSV3 Refrigerant service valveSV4 Service valve, diluted solutionSV6 Service valve, concentrated solutionSV7 Generator pressure gauge service valveSV9 Purge tank service valveV1 Manual purge valveV2 Manual purge valveV3 Manual purge valveB Manual purge valveDamper opening(0°: closed 90°: fully open)Valve position<strong>16LJ</strong> D1 D711 45 9012 45 9013 45 9014 45 9021 45 9022 45 9023 45 9024 45 9031 45 9032 45 9041 45 9042 45 9051 45 9052 45 9053 45 90ValvenameBSV1SV2SV3SV4SV6SV7SV9V1V2V3PositionOpenClosedClosedClosedClosedClosedOpenClosedClosedClosedClosed50


GB/T-24001 to ISO14001:1996Order No.: 11619-76, 03.2006. Supersedes order No.: NewManufacturer reserves the right to change any product specifications without notice.Manufactured by: Sanyo Electric Co. Ltd. Dalian, PR ChinaPrinted in the Netherlands on totally chlorine-free paper.

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