GAIL (India) Limited
GAIL (India) Limited GAIL (India) Limited
91 Scope:CHAPTER 2POWER CONTROL CENTRES / POWER DISTRIBUTION BOARDS / MOTORCONTROL CENTRES.This specification is to cover the requirement of design, supply, installation, testing and commissioning ofLT power control centres / main switchboards with all components. Instruments, fittings and accessoriesfor efficient operation without any trouble.NOTE : THE MAIN CABLE SHALL RUN FROM THE SPARE FEEDER IN EXISTINGSUBSTATION TO THE PROPOSED OFFICE BUILDING.2. Standards:The PCC (Power Control Centre) / PDB/ MCC specified herein unless otherwise stated shall conform tothe relevant and latest revisions of Indian standards and Indian Electricity Rules.3. Design and construction:3.1 Design requirements: The power control centres shall be suitable for operation on 440volt, 3 phase,4wire 50 HZ system to withstand a short circuit level of 50 KA RMS symmetrical.The PCC (Power Control Centre) shall be designed for operation in high ambient temperature up to 45degrees centigrade and high humidity up to 95% and tropical atmospheric conditions. Means shall beprovided to facilitate ease of inspection. Maintenance and Servicing.3.2 Constructional requirements:The PCC (Power Control Centre) shall be ofi. Metal clad, cubicle, indoor, free standing type suitable for Mounting on Built up Trenches with UChannels of adequate size.ii. Made up of the requisite vertical sections, which when coupled together shall form continuousdead front switchboard.iii. Dust and damp protected the degree of protection shall be better than IP - 54 as specified in IS-2147.iv. Readily extendable on both sides by the addition of vertical sections after removal of the endcovers.v. Single front construction with the circuit beaker feeder and switch fuse feeders suitable foroperation from the front of the panel.The PCC (Power Control Centre) shall have the feeder ratings as per the schematic diagrams enclosedwith the schedule and constructed only of materials capable of withstanding the mechanical, electrical andthermal stresses as well as the effects of humidify, which are likely to be encountered in normal service.3.3 Vertical Sections each vertical section shall comprise a front framed structure rolled folded sheet steelchannel section of minimum 2mm thickness rigidly bolted together. This structure shall house thecomponents contributing the major weight of the equipment such as circuit breaker, switch fuse units,main horizontal bus bars, vertical risers and other front mounted accessories The structure shall bemounted on a rigid base frame of folded sheet steel of minimum of 2.5 mm thickness and 100mm height.The design shall ensure Structural stability during Transit and also during Operation after CommissioningSuitable cable chamber housing the cable end connections and power / control cable terminations shall beprovided The design shall ensure generous availability of space for ease of installation and maintenance ofcabling and adequate safety for working in one vertical section without coming into accidental contactwith live parts in the adjacent section
10A cover plate at the top of the vertical section shall be provided with necessary ventilating arrangementsAny aperture for ventilation shall be covered with a perforated sheet having less than 1 mm diameterperforations to prevent entry of vermin.3.4 Sheet Steel Cubicle:3.4.1 The sheer steel cubicle shall be designed in fully segregated multitier formation Each cubicle shall havehinged front access door with easy operating fasteners. All the doors and covers shall be heavily gasket tomake the compartment dust tight. Each cubicle shall have a covering at the bottom to make a dust- andvermin roof construction. Door hinges shall be of concealed type.The cubicle shall be of minimum 2mm thick (14 SWG ) sheet steel. Sheet steel shrouds and partitionsshall be of minimum 1.6mm thickness (16SWG). All sheet steelwork forming the exterior of switchboardsshall be smoothly finished, leveled and free from flaws. The corners shall be rounded. The thickness ofGland plates shall be 3mm.3.4.2 The apparatus and circuits in the power control centers shall be so arranged as to facilitate their operationand maintenance at the same time to ensure the necessary degree of safety.Apparatus forming part of the control centers shall have the following minimum clearance.i. Between phases - 25 mm.ii. Between phase and neutral - 25 mm.iii. Between phases and earth - 25 mm.iv. Between neutral and earth - 19 mmWhen for any reason, the above clearances are not available suitable insulation shall be provided.Clearance shall be maintained during normal service conditions. Creepage distances shall comply withthose specified in relevant standards.3.4.3 All insulating materials used in the construction of the equipment shall be non hygroscopic duly treated towithstand the effect of high humidity high temperature and ironical ambient service conditions3.4.4 Functional units such as circuit beakers and fuse switches shall be arranged in mortifier formation, exceptthat not more than One air circuit breaker housed in a single vertical section3.4.5 Metallic/insulated barriers shall be provided within vertical sections and between adjacent sections toensure prevention of accidental contact with:i. Main bus bars and vertical risers during operation, inspection or maintenance of functional unitsand front connected accessories.ii. Cable terminations of one functional unit, when working on those of adjacent unit/units3.4.6 All doors /covers providing access to live power equipment / circuits shall be provided with tool operatedfasteners to prevent unauthorized access.3.4.7 Provisions shall be made for permanently earthing the frames and other metal parts of the switchgear bytwo independent connections.3.5 Metal treatment and finish:All steel works used in the construction of the switch-boards shall have undergone a suitable rigorousmetal treatment process so as to remove oxide scales and rust formation and to facilitate a durable coatingof the paint on the metal surfaces and also to prevent the spreading of rust, in the event of the paint filmbeing mechanically damaged.Two coats of Anti Corrosive primer followed by a finishing coat of Epoxy spray powder coating of theshade 631 of IS: 5 (i.e., Siemens Grey) shall be given. The total thickness of paint shall not be less than 25micron.
- Page 49 and 50: 48The glass sheets for glazing shal
- Page 51 and 52: 50finish with minimum anodic film t
- Page 53 and 54: 52The tiles shall generally conform
- Page 55 and 56: 54Plaster as herein specified shall
- Page 57 and 58: 5612.9.5 FLOATING COAT OF NEAT CEME
- Page 59 and 60: 5813.1.a3 Preparation of Surface:Th
- Page 61 and 62: 6014.1.2 Preparation of surface:Pre
- Page 63 and 64: 62solution generously with brush. A
- Page 65 and 66: 64The Gypsum boards used for false
- Page 67 and 68: 661.4.1 Straining posts shall be pr
- Page 69 and 70: 687 Aluminum glazing section Hindal
- Page 71 and 72: 70SPECIFICATIONSPLUMBING AND SANITA
- Page 73 and 74: 722.6 For all pipes, work shall be
- Page 75 and 76: 743.6 As far as possible no GI pipe
- Page 77 and 78: 76Following measures shall be adopt
- Page 79 and 80: 781.15 ANGLE VALVEAngle valve shall
- Page 81 and 82: 803.16 Cast iron gratings shall be
- Page 83 and 84: 82a) The contractor shall at all ti
- Page 85 and 86: 844.5.1 LEADING IN C.I. PIPESThe le
- Page 87 and 88: 865.2.4 TRENCH FILLING OF G.I. PIPE
- Page 89 and 90: 88e) Location of all manholes, catc
- Page 91 and 92: 90Sr.No. MATERIALS APPROVED MAKE/AG
- Page 93 and 94: 2TECHNICAL CONDITIONS1.1 These spec
- Page 95 and 96: 411. Qualified Competent Supervisio
- Page 97 and 98: 6Ceiling rose: a) A ceiling rose or
- Page 99: 8The consuming device circuit shall
- Page 103 and 104: 12Mechanical operation indicators s
- Page 105 and 106: 1411. Indicating lamps and push but
- Page 107 and 108: 16CHAPTER 31. Scope:LAYING OF CABLE
- Page 109 and 110: 183.5.4 Provision shall be made to
- Page 111 and 112: 20such that it shall be able to rea
- Page 113 and 114: 22ii) Tappings : OFF load tap chang
- Page 115 and 116: 245.3.2 Installation: The transform
- Page 117 and 118: 26A vertical air termination shall
- Page 119 and 120: 286. Testing:On the completion of t
- Page 121 and 122: 30l. Light Switches/Sockets/Fan Reg
- Page 123 and 124: 2TECHNICAL SPECIFICATIONSA) AIR COO
- Page 125 and 126: 47.0 CONEENSATE & DRAIN PIPING:7.1
- Page 127 and 128: 6B) AIR DISTRIBUTION SYSTEM:1.0 GEN
- Page 129 and 130: 8ii.iii.iv.All necessary allowances
- Page 131 and 132: 10ACTUATOR:In case of motorised smo
- Page 133 and 134: 12D) THERMAL/ACOUSTIC INSULATION. G
- Page 135 and 136: 14BASIS OF DESIGNAC REQUIRED FOROFF
- Page 137 and 138: 162.0 INSULATIONManufacturer Materi
- Page 139 and 140: 0G) LIST OF APPROVED MAKES:The foll
- Page 141 and 142: 1IV. TECHNICAL SPECIFICATIONSFORINT
- Page 143 and 144: 316. Unless otherwise provided spec
- Page 145 and 146: 52.9 ROUGH CARPENTRYMaterialAll fra
- Page 147 and 148: 7All joinery to be varnished/spirit
- Page 149 and 150: 9b) After the first coat has fully
10A cover plate at the top of the vertical section shall be provided with necessary ventilating arrangementsAny aperture for ventilation shall be covered with a perforated sheet having less than 1 mm diameterperforations to prevent entry of vermin.3.4 Sheet Steel Cubicle:3.4.1 The sheer steel cubicle shall be designed in fully segregated multitier formation Each cubicle shall havehinged front access door with easy operating fasteners. All the doors and covers shall be heavily gasket tomake the compartment dust tight. Each cubicle shall have a covering at the bottom to make a dust- andvermin roof construction. Door hinges shall be of concealed type.The cubicle shall be of minimum 2mm thick (14 SWG ) sheet steel. Sheet steel shrouds and partitionsshall be of minimum 1.6mm thickness (16SWG). All sheet steelwork forming the exterior of switchboardsshall be smoothly finished, leveled and free from flaws. The corners shall be rounded. The thickness ofGland plates shall be 3mm.3.4.2 The apparatus and circuits in the power control centers shall be so arranged as to facilitate their operationand maintenance at the same time to ensure the necessary degree of safety.Apparatus forming part of the control centers shall have the following minimum clearance.i. Between phases - 25 mm.ii. Between phase and neutral - 25 mm.iii. Between phases and earth - 25 mm.iv. Between neutral and earth - 19 mmWhen for any reason, the above clearances are not available suitable insulation shall be provided.Clearance shall be maintained during normal service conditions. Creepage distances shall comply withthose specified in relevant standards.3.4.3 All insulating materials used in the construction of the equipment shall be non hygroscopic duly treated towithstand the effect of high humidity high temperature and ironical ambient service conditions3.4.4 Functional units such as circuit beakers and fuse switches shall be arranged in mortifier formation, exceptthat not more than One air circuit breaker housed in a single vertical section3.4.5 Metallic/insulated barriers shall be provided within vertical sections and between adjacent sections toensure prevention of accidental contact with:i. Main bus bars and vertical risers during operation, inspection or maintenance of functional unitsand front connected accessories.ii. Cable terminations of one functional unit, when working on those of adjacent unit/units3.4.6 All doors /covers providing access to live power equipment / circuits shall be provided with tool operatedfasteners to prevent unauthorized access.3.4.7 Provisions shall be made for permanently earthing the frames and other metal parts of the switchgear bytwo independent connections.3.5 Metal treatment and finish:All steel works used in the construction of the switch-boards shall have undergone a suitable rigorousmetal treatment process so as to remove oxide scales and rust formation and to facilitate a durable coatingof the paint on the metal surfaces and also to prevent the spreading of rust, in the event of the paint filmbeing mechanically damaged.Two coats of Anti Corrosive primer followed by a finishing coat of Epoxy spray powder coating of theshade 631 of IS: 5 (i.e., Siemens Grey) shall be given. The total thickness of paint shall not be less than 25micron.