ATTUATORI CONCENS - Setec

GB- excellent electric actuatorsData Sheetcon35Linear In-line ActuatorVersion 4.0 - June 2012Check for updates at www.concens.comDataMotor12/24 VDC power supply, permanent magnet motorType (gear ratio)con35(5)con35(14)con35(19)con35(27)con35(51)con35(71)Maximum load [N] 120 400 600 900 1600 2200Speed at maximum load [mm/s] 33 16 12 7.5 4 3Recommended max. current: 12 VDC = 3.6 A / 24 VDC = 1.8 AMax. Static Load *) /Self-locking force*) Depending on stroke length for push-applicationsTemperaturePA Brackets: 2000 N Alu Brackets: 5400 NOperation: -5ºC to +70ºC Storage: -40ºC to +70ºCCheck for updates at www.concens.comProtection classCable specificationMaterialsMotor and actuator tubePiston rodFront and rear bracketsDuty cycleColorIP661m, 2×0.25mm 2 (AWG22), diameter ~ 4mm, black/greyPowder coated steelAluminiumPAMax. 10% or 2 minutes in use followed by 18 min. restBlack (RAL 9005) is standardStroke length/weightStroke [mm] 50 100 150 200 250 300 350 400 500 750Weight [kg] 0.8 0.9 1.0 1.1 1.2 1.3 1.4 1.6 1.8 2.3OptionsOn requestMax. load limited to 1000 N for stroke lengths ≥ 500 mm.Actual weight may vary depending on model and options selected.• Stainless steel versions (AISI 304 or AISI 316)• Front and rear brackets in aluminium or stainless steel• Front and rear brackets with clevis• Brackets with spherical bearings• Piston rod available in black (equivalent to RAL 9005)• Hall sensors for positioning and/or synchronization• IP68/IP69K (additional 11 mm to end-to-end dimensions, gear ratio 1:5 not available) *)• Connector types (Molex 5557 / DIN 8 pole / Phono / Others)• Low Noise• ATEX zone 22, group II 3 D approval• Certificate EN/UL/CSA 60.601• Eskimo version (-40ºC to +70ºC)• Other cable lengths*) The dust and water sealing of IP68/69K actuators might affect their performance in lower gear ratios.• Available in all RAL colors• Other stroke lengths available• Customised front, rear brackets and built in measuresContact Concens for any special requirements.pg. 1

con35- excellent electric actuatorsSpeed/force22Speed [mm/s] 1)2018Ratio 1:5Load 120N, speed 33 mm/s161412101:141:19Force/currentFor 12 V DC power supplymultiply the current values witha factor 2.Use in the dashed area is notrecommended.Please contact Concens for furtherinformation.1) At ambient temperatureT=25 ºC864200 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000Accuracy: ±10%Load [N] push / pull2.221.81.61.41.2Current [A] 1)+0,210 01:271:511:711:14 1:19 1:27 1:511:71117/127/137/148+0,210 0Check 20 for updates at www.concens.com+0,210 0R 17,500.80.60.41117/127/137/148R 17,5010+0,210 035117/127/137/14828+0,210 0R 102010R 10+0,2+0,210 0DimensionsR 17,5010280.2117/127/137/148100100 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000Accuracy: ±10%Load [N] push / pull103528+0,210 028Axial backlash: 0.5 mmGeneral dimension variation: 1.0 mm35Axial backlash: 0.5 mmGeneral dimension variation:117/127/137/1482828R 17,501.0 mm10+0,210 0R 1020Length A351328+0,210 020131028282828131513Axial backlash: 0.5 mmGeneral dimension variation: 1.0 mm4,20PA 6.628R 17,506,20AluminiumAISI 3xx104,20PA 6.6Axial backlash: 0.5 mmGeneral dimension variation:AluminiumAISI 3xx AluminiumAISI 3xx356,206,2028151.0 mmPA 6.64,2013AluminiumAISI 3xx106,20R 10PA 6.64,2028Build length A [mm] Standard Slash rear Hall UL IP68/IP69KBuild length A [mm] Standard Slash rearGear ratio 5, 14, 19, 27 160 + s* +10 +10 +10 +11Hall UL IP68/IP69KGear ratio 51, 71 170 + s* +10Gear ratio 5, 14, 19, 27+10160 + s*+10 +11+10 +10 +10 +11PA 6.6*s = stroke length stroke length > 500 mm: + 7 mmstroke length Gear > 700 ratio mm: 51, + 42Aluminium 71mmPA 6.6 170 + s* +10 +10 +10 Aluminium +11PA 6.6AluminiumAISI 3xxAISI 3xxAluminiumAISI 3xxAISI 3xxAxial backlash: 0.5 mmGeneral *s = stroke dimension length variation: 1.0 mmPA 6.6stroke length > 500 mm: + 7 mmstroke length > 700 mm: + 42 mmStandard Clevis rear Hall UL IP68/IP69KBuild length A [mm] Standard Slash rear Hall Build length UL A [mm] IP68/IP69KGear ratio 5, 14, 19, 27 160 + s* +10 Gear +10 ratio 5, 14, +10 19,Build27length A +11 [mm]160+s * +10Standard+10Slash rear+10Hall +11UL IP68/IP69KGear ratio 51, 71 170 + s* +10 +10 +10 +11*s = stroke length Axial stroke backlash: length > 500 ±0.5 mm: + mm 7 Gear ratio 51, 71 Gear ratio 5, 14, 19, 27 170+s * +10 160 + s* +10 +10 +10 +10 +11 +10 +11* > 500 mm: 170 + + s* +10 +10 +10 +11Aluminium 7 mm±1 mmPA 6.6PA 6.6Aluminiumstroke length > 700 mm: + AISI 42 mm 3xx*s = stroke AISI 3xx length stroke length > 500 mm: + 7 mmGeneral stroke length dimensional > 700 mm: + variation:42 mms = stroke length Gear ratio 51, 71stroke lengthstroke length > 700 mm: + 42 mmPower supply without over current-relay or other current switch-off devices can cause serious damage to theBuild length A [mm] Standard Slash rear Hall UL IP68/IP69Kactuator at mechanical end-stop or if the actuator is overloaded in another way.Gear ratio 5, 14, 19, 27 160 + s* +10 +10 +10 +11Radial forces might have an adverse effect of the performance of, or lead to damage to the actuator.Gear ratio 51, 71 170 + s* +10 +10 +10 +11*s = stroke length stroke length > 500 mm: + 7 mmConcens A/SØresundsvej 7 stroke length > 700 mm: T + +45 42 mm70 11 11 31Concens partner:www.concens.cominfo@concens.comDK-6715 Esbjerg NDenmarkF +45 76 10 50 10VAT: DK 101322664,20Precautions286,2028284,20Specifications subject to change without prior notice.It is the responsibility of the product user to determine the suitability of Concens A/S products for a specific application.28286,206,20154,204,2013286,206,20154,2013136,20154,20pg. 2

GB- excellent electric actuatorsData Sheetcon50Linear In-line ActuatorVersion 4.1 - November 2012Check for updates at www.concens.comDataMotor12/24 VDC power supply, permanent magnet motorType (gear ratio)Recommended max. current: 12 VDC = 16 A / 24 VDC = 8 AMax. Static Load *) /Self-locking force*) Depending on stroke length for push-applicationsTemperaturecon50(4)con50(14)con50(17)con50(24)con50(49)PA Brackets: 4700 N Alu Brackets: 16800 Ncon50(84)Maximum load [N] 500 1750 2200 3100 4500 4500Speed at maximum load [mm/s] 70 20 17 12 6.0 4.0Operation: -5ºC to +70ºC Storage: -40ºC to +70ºCCheck for updates at www.concens.comProtection classCable specificationMaterialsMotor and actuator tubePiston rodFront and rear bracketsDuty cycleColorIP661m, 2×0.75mm 2 (AWG18), diameter ~ 6mm, black/greyPowder coated steelStainless steelPAMax. 10% or 2 minutes in use followed by 18 min. restBlack (RAL 9005) is standardStroke length/weightStroke [mm] 50 100 150 200 250 300 350 400 500 750Weight [kg] 2.1 2.3 2.6 2.8 3.1 3.3 3.6 3.8 4.3 5.6Type con50 max. load limited to 2000 N for stroke lengths ≥ 500 mm.Actual weight may vary depending on model and options selected.OptionsOn request• Stainless steel versions (AISI 304 or AISI 316)• Front and rear brackets in aluminium or stainless steel• Front and rear brackets with clevis• Brackets with spherical bearings• Hall sensors for positioning and/or synchronization• IP68/IP69K (additional 14 mm to end-to-end dimensions) *)• Connector types (Molex 5557 / DIN 8 pole / Phono / Others)• Low Noise• ATEX zone 22, group II 3 D approval• Certificate EN/UL/CSA 60.601• Eskimo version (-40ºC to +70ºC)• Other cable lengths*) The dust and water sealing of IP68/69K actuators might affect their performance in lower gear ratios.• Available in all RAL colors• Other stroke lengths available• Customised front, rear brackets and built in measuresContact Concens for any special requirements.pg. 3

con50- excellent electric actuatorsSpeed/force30Speed [mm/s] 1)282624Ratio 1:4Load 500N, speed 70 mm/s2220181:1416141:1712101:248Force/currentFor 12 V DC power supplymultiply the current values witha factor 2.Use in the dashed area isnot recommended.Please contact Concensfor further information.Max. 7A when usedin connection with C3system.1) At ambient temperatureT=25 ºCDimensions+0,216 064200 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000Load [N] push / pullAccuracy: ±10%Current [A] 1)9.51:14 1:17 1:241:4998.587.576.565.554.543.532,521.50.5100 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 6500 7000 7500 8000175/190/205Load [N] push / pullAccuracy: ±10%R25+0,216 0+0,216 0R25175/190/20515175/190/205Build length A50401:491:841:84+0,216 0R1530+0,216 03015+0,216 0R1530Check for updates at www.concens.comR251540504015R152040504015Axial backlash: 0.5 mmGeneral dimension variation:1.0 mm154040202020Axial backlash: 0.5 mmGeneral dimension variation:1.0 mmAxial backlash: 0.5 mmGeneral dimension variation:6,201.0 Build mm length A [mm]Standard Hall IP68 / 69K6,2040con50 (gearing 4, 14, 17, 24) 240+s * +15 +1420Precautionscon50 Build length (gearing A [mm] 49, 84) 255+s * Standard +15 +14 Hall IP68/IP69K* s Gear = stroke ratio 4, length 14, 17, 24 stroke length > 800240 mm: + s* + 100 mm+15 +14Axial backlash: ±0.5 mmGear ratio 49, 84 255 + s* +15 +14General dimensional variation: ±1 mm*s = stroke length stroke length > 800 mm: + 100 mm406,206,20Power supply without over current-relay or other current switch-off devices can cause serious damage to theBuild length A [mm] Standard Hall IP68/IP69Kactuator at mechanical end-stop or if the actuator is overloaded in another way.Gear ratio 4, 14, 17, 24 240 + s* +15 +14Radial forces might have an adverse effect of the performance of, or lead to damage to the actuator.Gear ratio Build 49, length 84 A [mm] 255 + Standard s* +15 Hall +14 IP68/IP69K*s = stroke length stroke length > 800 mm: + 100 mmConcens A/S Gear ratio 4, 14, 17, 24 Øresundsvej 7240 + s* T +45 70 11 11 31 +15 Concens partner: +14Gear ratio 49, 84 255 + s* +15 +14www.concens.comDK-6715 Esbjerg NF +45 76 10 50 10*s = stroke length stroke length > 800 mm: + 100 mminfo@concens.com DenmarkVAT: DK 101322666,206,2020Specifications subject to change without prior notice.It is the responsibility of the product user to determine the suitability of Concens A/S products for a specific application.pg. 4

”Default” con35 ->”Default” con50 ->’35' = con35’50' = con50ProductSeriesLowNoiseCablelengthBracketsVoltageConnectorHallStroke Length GearingPitchType IDSteelIPTubeColorRingColor00-99(00 = all standard)Standard:’0050' = 50 mm’0100' = 100 mm’0200' = 200 mm’0500' = 500 mmSpecial:’0150' = 150 mm’0250' = 250 mm’0300' = 300 mm’0350' = 350 mm’0400' = 400 mm’0750' = 750 mm’1000' = 1000 mmCustom:’xxxx' = xxxx mm’-’ = Standard’+’ = Low NoiseStandard:Con35 con5005 0427 2471 84Special:con35 con5014 1419 1751 49Standard:’1' = 12Vf’3' = 24VfSpecial:’4' = 24V’5' = 36Vf’6' = 36VNotes:1) Values in bold are default values (used if nothing is specified)2) Special requirements must be marked as ’x’3) Type ID equals ’00' for all standard actuatorsStandard:’2' = 2 mm std. nut (35)’3' = 3 mm std. nut (50)Special:’4' = 2 mm ”Slide Nut” (35)1-9 m(default is 1 m)’-’ = without hall sensor’+’ = with hall sensorStandard:’0' = Black cable, no connector (50)’1' = Grey cable, no connector (35)Special:’2' = Black cable, Molex Minifit connector’3' = Grey cable, Molex Minifit connector’4' = Black cable, DIN connector’5' = Grey cable, DIN connectorStandard:’0' = PA’2' = AluSpecial:’1' = PA with slash’3' = Alu with slash’4' = AISI316’5' = AISI316 with slashStandard:’0' = Std. steel, IP66Special:’1' = AISI304, IP66’2' = AISI316, IP66’3' = AISI304, IP68’4' = AISI316, IP68’5' = AISI316, IP69KStandard:’0' = BlackSpecial:’1' = Grey’9' = Stainless steelStandard:’0' = Black, RAL9005, gloss 25Special:’1' = Grey, RAL9006, gloss 30’3' = White, RAL9003, gloss 70’9' = Stainless steelwww.concens.comRev08 – 19-aug-2008 – RLpg. 5

Two series areavailable fromconcens:con35 & con50Stroke length isdefined as themaximum length ofmovement theactuator canhandle. Not to bemixed with ’built-inlength’.ProductSeriesconcens’ patentedlow noise optionreduces the noiselevel considerably.The gearing of theactuatordetermines speedand maximumforce.AStroke LengthChoosebetween 12, 24or 36 volts.’f’ (fast) motorshave highertorque andspeed, but isrecommendedfor max 10%duty cycle.B C D E F G H I J K LLowNoiseGearingBracketsVoltagePitchCablelengthCable/Conn. HallSteelIPTubeColorRingColorStandard pitch of leadscrew is 2 mm for con35and 3 mm for con50.However, 3 mm pitch isavailable for con35 uponrequest.Concens patented ’slidenut’ is availble for con35(pitch = 2 mm).Cable length ismeasured ’end-toend’i.e. includingconnector (ifmounted). Speciallengths are specifiedunder Type IDHall sensors areused to keeptrack of theposition of theactuator.concens actuators come with black orgrey cable and are delivered withoutconnectors as standard. Molex MiniFit orDIN connectors can be mounted for C3system and Logic Data control boxes.Other special connectors can bemounted according to customerrequirements.Front and rearbrackets are availablein PA, aluminum andstainless steel. Theycan be with or withoutslash (clevis).Special brackets canbe made upon requestTube material is paintedstandard steel (IP65) orstainless steel AISI304/AISI316 (IP65, IP68 orIP69K).Type IDType ID is used tospecify specialrequirements.Standard actuatorshave type ID = 00For IP65 actuatorsthe piston ring (PA)can be black or grey.Standard steel actuators aredelived with black motor- andactuator tube as standard.Other RAL colors are available onrequest.www.concens.comRev02 – 09-oct-2008 – RLpg. 6

- excellent electric actuatorsData SheetHallOption forcon35 and con50HallVersion 3.2 - October 2010HallOption for con35 and con50Control UnitBuilt-in measureCablePossibility to precise control the start and end position of the actuatorand the displacement during application. Furthermore, Hallgives the possibility to operate 2 or more actuators in parallel.con35 – additional 10 mm (see data sheet for con35)con50 – additional 15 mm (see data sheet for con50)con35 - 1m, 8x0.14mm2 (6xAWG26), diameter ~ 5mm, black/greycon50 - 1m, 8x0.34mm2 (8xAWG22), diameter ~ 7mm, black/greyMaximum recommended cable length is 2.5 mContact Concens for other cable lengths in special applicationsConcens control units C3 system (see data sheet for C3)Logic Data (see data sheet for Logic Data)C2-20 Concens servosystemCheck for updates on www.concens.comCustomer Control UnitPLC or likewiseHall Input/OutputInformation for customer’s control unit:WiringGREYCablecolourcon35con50Yellow Green Red BlueBrown+PinkWhite + GreyFunctionHall A outputopen collectorHall B outputopen collector+5 V dcHall0VHallActuator + Actuator -BLACKCablecolourcon35Yellow Green Red OrangeBrownBlackFunctionHall A outputopen collectorHall B outputopen collector+5 V dcHall0VHallActuator + Actuator -BLACKCablecolourcon50Yellow Green Red BlueBrown+OrangeBlack + PurpleFunctionHall A outputopen collectorHall B outputopen collector+5 V dcHall0VHallActuator + Actuator -Warning: Power input in red wire must never exceed 5 V dcpg. 7

- excellent electric actuatorsNote: In a customer designed control unit external pull-up resistors from Hall signals to +5 V DC arenecessary. Resistor values of 1 kΩ are preferred.Hall resolutionHall signal output yellow and green wire. 1 / 4 cycle delay between output sensor A and B.Order depends on displacement direction of the actuator.Power Output Voltage [V] [v] (V)654321C3 + con35Gearratiomm/pulseC3 + con50Gearratiomm/pulse5 0.4 4 0.7514 0.1429 14 0.214319 0.1053 17 0.176527 0.0741 24 0.125651 0.0392 49 0.061271 0.0282 84 0.0357Output Sensor A1 Output Sensor B200 1 Pulse Time cycle []2HallCheck for updates on www.concens.comNote: Table shown for C3 controller. Resolution is 4 times better when using C2-20 servo controller.Resolution [mm/Hall pulse]0,750,70,650,60,550,50,450,40,350,30,250,20,150,10,0508101214161820222426283032343638404244464850525456586062646668707274767880828446Gearing [1:X]con35con50Concens A/SØresundsvej 7T +45 70 11 11 31Distributed by:www.concens.comDK-6715 Esbjerg NF +45 76 10 50 10info@concens.comDenmarkVAT: DK 10132266Specifications subject to change without prior notice.It is the responsibility of the product user to determine the suitability of Concens A/S products for a specific application.pg. 8

C3 concens control conceptThe C3 system is a versatile solution for control of concens and other actuators. The unique design, strong powersupply system and the option of controlling multiple actuators makes the C3 system attractive in various applicationsC3 SystemComponents1. Battery (573 g)2. Control box (491 g)3. Remote control (93 g)4. Bracket (318 g)5. Battery charger box (500 g)6. Safety clipBlack (RAL 9005) is standardcolour and beige (Pantone 454)foil on remote control13245Battery (1) Type NiMHPower supply24 V DCMaximum continuous current 7 A (Short-time peak current 10 - 20 A)Capacity1400 mAhLow-capacity warningSound signal6Control box (2) Number of remotesA C3 control box can recognize ID’s from max. 10 remotesConnector type Molex Mini-fit 5559Number of outputsUp to 5 (4 actuators + 1 wired remote or emergency stop output)IP code standardStandard IP50 (remark: IP65 available as option)Choice of differentAdjusted by concens prior to delivery on customer request.Options for one control boxNo. ofactuatorsOptions(Both wired and wireless solutions)1 1 Independent2 2 Independent 2 Parallel3 3 Independent 2 Parallel+ 1 independent4 4 Independent 2×2 Parrallel 2 Parallel + 2 IndependentActuators running in parallel requires Hall (see Hall data sheet)Remotecontrol (3)Wired solutionStandard cable length0.55 m - 2.30 m (retracted - extracted)Wireless solutionFrequency2.4 GHz communication frequencyChoice of black cord foreye in remote control.Two basic designs forlocation of buttons.Customer can selectany button locationand design from the twostandard designs:IIIRemote control battery coverSingle hooksuspensionsDouble hooksuspensionsMagneticsuspensionconcens - ver 1.1 - 10 March 2008 - Check updates on www.concens.com or www.concens.euACTUATOR CONCEPTSpg. 9

- excellent electric actuatorsUser ManualC2-04Control and protection oflinear actuator con35C2-04Version 1.2 - September 2011introductionC2-04 is developed for controlled ON-OFF drivingand direction change of the con35 actuator. C2-04has advanced current limit features. It limits themotor current in start-up and jam-situations andin that way protects the motor and mechanics.C2-04 also has an error output indicating error/overcurrent status.The acceleration ramp time for start-up isadjustable to suit each application. In otherwords the motor voltage is slowly rised to givea smooth start-up. When the control is off, themotor is dynamically braked with so called shortcircuitbraking, i.e. the motor poles are connectedtogether. The reverse and forward commands canbe set with positive and negative control.The freewheel command sets motor run free.Freewheel overrides forward and backwardscommands.The current limitation is double acting. Firstly,there is a continuous and adjustable current limit,which decreases the motor voltage if the currentexceeds the adjusted value. Secondly, there issettable trip feature that cuts the motor voltage ifthe current limit value is exceeded (after trip delay2 ms). After trip the motor can only be started in theopposite direction. Additionally the C2-04 doublesthe adjusted current value for 0.3 seconds duringstart-up to ensure sufficient power to overcome thestart-up friction.Check for updates on www.concens.comfeatures• Soft start-up• Adjustable acceleration ramp• Trip or continuous current limit• Adjustable current limit• Two control modes• Freewheel option• Dynamic braking• High momentary load capacity• High efficiency• Easy interfacing• Rail base fittabletechnical dataSupply 12-32 VDC (filtered, max. ripple

settingsStart-up/ramp time10ms20ms 040ms80ms10ms150ms 20ms 040ms 0.25s 1s0.5s80ms150ms0.25s 6A5A 0.5s1s 7ACurrent 4Alimit value3A 6A5A2A4A 1A7A0,4 A3A2A1A0,4 AFactory settings+con35 12VDCcon35 24VDC(default)++07A0,4 A7A0,4 A0VFORWARD0VREVERSEERROR1 2 3 4+ -DC-MOTOR+12-32VSUPPLY37 mm43 mmFREEWHEEL9V10 9 8 7 6 5 CONTROLMODEneg. pos.TRIP"off" "on"FASTENING HOLES 3.2 mmRAMP.CURRENT66.5 mm72.5 mm23 mm5 mm5 mm FREE SPACEREQUIRED AT BOTTOM SIDEC2-04Check for updates on www.concens.comFORWARDControl modeWhen put in mode “neg” is when a negativ (ground)signal is put on pin 8 and 9 to run motor.When using “neg” mode, then pin 10 can be used asthe negative supply.When put in mode “pos” is when a positive (+)signalis put on pin 8 and 9 to run motor “backward” and“forward”.When using “pos” mode, then pin 6 can be used asthe positive supply.Current for pin 8+9 is

applicationinfoGROUND signal on C2-04 and controlsystem (PLC) MUST be connected.PLCNote:If distance between controller (e.g. PLC)and C2-04 is long or in area with a lot ofelectrical noise, use shielded cable.0VERRORC2-04Analog or Digital output10 9 8 7 6 5 CONTROLMODEneg. pos.Analog or Digital outputTRIP"off" "on"Analog or Digital INGND10 kohm1 2 3 4+ -RAMP.CURRENTCheck for updates on www.concens.com0VDC-MOTOR+12-32VSUPPLYWarnings and recommendations• If C2-04 goes into “overcurrent” mode, it is only possible to run motor in opposite direction• Please adjust the max. current level to be 10% higher than maximum current during runningthe actuator. This gives best conditions for long motor and actuator mechanical lifetime.• It is very important to ensure that the power supply for the controller is capable of supplyingsufficient current - otherwise the controller and/or the actuator may be damaged.• Doublecheck correct polarity of power supply.If wrong connected, the C2-04 will be damaged.• Attention!Driver has no fuse in it.Use external fuse according to application (1-4A).Concens A/SØresundsvej 7T +45 70 11 11 31Distributed by:www.concens.comDK-6715 Esbjerg NF +45 76 10 50 10info@concens.comDenmarkVAT: DK 10132266Specifications subject to change without prior notice.It is the responsibility of the product user to determine the suitability of Concens A/S products for a specific application.pg. 14

- excellent electric actuatorsUser ManualC2-15Control and protection oflinear actuator con50C2-15Version 1.2 - September 2011introductionC2-15 is developed for controlled ON-OFF drivingand direction change of the con50 actuator. C2-15has advanced current limit features. It limits themotor current in start-up and jam-situations andin that way protects the motor and mechanics.C2-15 also has an error output indicating error/overcurrent status.The acceleration ramp time for start-up isadjustable to suit each application. In otherwords the motor voltage is slowly rised to givea smooth start-up. When the control is off, themotor is dynamically braked with so called shortcircuitbraking, i.e. the motor poles are connectedtogether. The reverse and forward commands canbe set with positive and negative control.The freewheel command sets motor run free.Freewheel overrides forward and backwardscommands.The current limitation is double acting. Firstly,there is a continuous and adjustable current limit,which decreases the motor voltage if the currentexceeds the adjusted value. Secondly, there issettable trip feature that cuts the motor voltage ifthe current limit value is exceeded (after trip delay2 ms). After trip the motor can only be started in theopposite direction. Additionally the C2-15 doublesthe adjusted current value for 0.3 seconds duringstart-up to ensure sufficient power to overcome thestart-up friction.Check for updates on www.concens.comfeatures• Soft start-up• Adjustable acceleration ramp• Trip or continuous current limit• Adjustable current limit• Two control modes• Freewheel option• Dynamic braking• High momentary load capacity• High efficiency• Easy interfacing• Rail base fittabletechnical dataSupply 12-32 VDC (filtered, max. ripple

c2-15 functionalblock diagramem-180 block diagramC2-15 Block Diagram698ForwardBackwards9V/ 10madriVeVoltageregControl Mode+-41supplyinC2-155freeWheel-3710errorramp .i-lim.trip .controllogicpoWerstageimeas.GeneralPin 1: Supply GNDPin 2: Actuator +Pin 3: Actuator -Pin 4: Supply + (12-32VDC)Pin 5: FreewheelWhen this pin is pulled high, the motor runsfree, i.e. as if it was electrically disconnected.This signal overwrites pin 8 and 9.Pin 6: 9V output; max. 10 mA.Can be used as source for inputs(pins 5, 8 and 9).+2mPin 7: ErrorThis pin is pulled low when the current limitfunction is activated. This is an opencollector output, max. 50 mA.External pull-up (10 K Ohm) may berequired.Pin 8/9: Backward/ForwardThese pins are used to activate actuatorbackwards and forward.Please refer to description of “Control Mode”on page 3.Pin 10: GNDCheck for updates on www.concens.comConcens A/S 2pg. 16

settingsStart-up/ramp time40ms80ms20ms150ms0.25s 6A5A 1s0.5s7ACurrent 4Alimit value3A15A2A12A8A5A10ms010ms150ms 20ms 040ms 0.25s 1s0.5s80ms18A21A1A0,4 A3A1AFactory settings+con50 12VDCcon50 24VDC(default)++021A0,4 A21A1 A0VFORWARD0VREVERSEERROR1 2 3 4+ -DC-MOTOR+12-32VSUPPLY37 mm43 mmFREEWHEEL9V10 9 8 7 6 5 CONTROLMODEneg. pos.TRIP"off" "on"FASTENING HOLES 3.2 mmRAMP.CURRENT66.5 mm72.5 mm23 mm5 mm5 mm FREE SPACEREQUIRED AT BOTTOM SIDEC2-15Check for updates on www.concens.comFORWARDControl modeWhen put in mode “neg” is when a negativ (ground)signal is put on pin 8 and 9 to run motor.When using “neg” mode, then pin 10 can be used asthe negative supply.When put in mode “pos” is when a positive (+)signalis put on pin 8 and 9 to run motor “backward” and“forward”.When using “pos” mode, then pin 6 can be used asthe positive supply.Current for pin 8+9 is

applicationinfoGROUND signal on C2-15 and controlsystem (PLC) MUST be connected.PLCNote:If distance between controller (e.g. PLC)and C2-15 is long or in area with a lot ofelectrical noise, use shielded cable.0VERRORC2-15Analog or Digital output10 9 8 7 6 5 CONTROLMODEneg. pos.Analog or Digital outputTRIP"off" "on"Analog or Digital INGND10 kohm1 2 3 4+ -RAMP.CURRENTCheck for updates on www.concens.com0VDC-MOTOR+12-32VSUPPLYWarnings and recommendations• If C2-15 goes into “overcurrent” mode, it is only possible to run motor in opposite direction• Please adjust the max. current level to be 10% higher than maximum current during runningthe actuator. This gives best conditions for long motor and actuator mechanical lifetime.• It is very important to ensure that the power supply for the controller is capable of supplyingsufficient current - otherwise the controller and/or the actuator may be damaged.• Doublecheck correct polarity of power supply.If wrong connected, the C2-15 will be damaged.• Attention!Driver has no fuse in it.Use external fuse according to application (1-15A).Concens A/SØresundsvej 7T +45 70 11 11 31Distributed by:www.concens.comDK-6715 Esbjerg NF +45 76 10 50 10info@concens.comDenmarkVAT: DK 10132266Specifications subject to change without prior notice.It is the responsibility of the product user to determine the suitability of Concens A/S products for a specific application.pg. 18

GBD A T A S H E E T- excellent electric actuatorsC2-10Control and protectionof electric actuatorsC2-10C2-10 is developed for controlled ON-OFF drivingand direction change of the Concens actuators.C2-10 has advanced current limit features. Itlimits the actuator current in start-up, braking andjam-situations and in that way protects the motorand the mechanics. C2-10 also has a fault in- andoutput which indicates error/over-current statusand can be used to stop the actuator (for exampleif an emergency-stop switch is used).The acceleration and deceleration ramp times areindividually adjustable to suit each application. Inother words the motor voltage is controlled to givea preferred smooth start and stop. When the C2-10controller is without power, the motor is dynamicallybraked with so called short-circuit braking, i.e. themotor poles are connected together. The reverseand forward input can be set to work with negativeor positive voltage by moving a jumper.C2-10 has a ‘trip’ feature that cuts the motorvoltage if the current limit value is exceeded (aftertrip delay of 2ms). After trip the motor can only bestarted in the opposite direction. Additionally theC2-10 provides ‘kick-start’ which means 100ms atfull power (100%PWM). Current limit during kickstartis up to 35A.If the actuator is stopped without going into tripmode, then the C2-10 controller will allow 50%higher current from start and until 500ms afterending acceleration ramp (see timing figure).Kim Svane Brinch, manager formechanical development, with the newGerber Spreader XLs 125-spreaderFeaturesAdjustable Soft start (acceleration ramp)Adjustable Soft stop (deceleration ramp)Adjustable current limitTwo control modesHigh momentary load capacityHigh efficiencyEasy interfacing to PLC etc.Connectors and terminals for actuators,control and powerDIN-rail fittableStatus LEDTechnical DataSupply 10-35 VDC (filtered maxripple

D A T A S H E E T- excellent electric actuatorsFIG. 1WI R I NG FOR C2-10 GeneralTerminalsLED signals:Fast blink: Current tripFour blinks: OvervoltageSolid light: Overtemp1 Supply GND2 Supply + (10-35 VDC) fuse required3 Actuator –C2-10Current limit during start ramp and 500ms thereafteris current limit plus 50%.After trip the motor can only be started in the oppositedirection. Additionally the C2-10 after trip provides ‘kickstart’,which means 100ms at full power (100%PWM).Current limit during kick-start is up to 35A.The fault terminal is both input and output (seefig. 2). During normal operation the signal is pulledhigh to 5 V on the C2-10 board in series with a100k resistor. When a fault occurs the fault terminalchanges to low voltage (GND via 100R resistor).FIG. 2CI RCU IT DIAG RAM4 Actuator +5 +5 V output for control-usemax. 10 mA load6 Fault in- and output7 Reverse (Rev/In) signal input (0,5 mA)8 Forward (Fwd/Out) signal input (0,5mA)7+8 Used to activate the actuatorback- and forward. Please referto description of ‘Control mode’on page 39 GND for control-use (not to be used assupply input)2 | D A T A S H E E T | C2-10 | April 2013 vers. 1.0pg. 20

- excellent electric actuatorsD A T A S H E E TFIG.3SETTI NGS AN D M ECHAN ICAL DI M E NSIONS Control modeWhen jumper is put in mode ‘neg’ (left hand side)then a negative (GND) signal is put on terminal 7and 8 to run motor.When using ‘neg’ mode, then terminal 9 can beused as the negative supply.When jumper is put in mode ‘pos’ (jumper inright side) then a positive (> 4 V) signal is put onterminal 7 and 8 to run motor.FIG. 4TI M I NG DIAG RAMFAULT INREVERSEFORWARDMOTORVOLTAGEstart-up ramp0-2.5sOPERATIONAL EXAMPLE OF CURRENT LIMIT, START/STOP RAMPS AND CONTROL INPUTSI lim. =1.5 x set500msI lim. =1.5 x setno start-up tothe same directionI lim = setmotor meets an obstaclecurrent trip cuts the voltageafter I-trip start only tothe opposite directionWhen using ‘pos’ mode, then terminal 5 can beused as the positive supply.NOTE: When using the connectors for remote control,then the jumper MUST be in ‘neg’ mode (left side).Input current for reverse & forward control is0.5mA.start kick after I-trip 100mscurrent trip limit about 35Astop ramp0-2.5sC2-10I lim = setMOTORCURRENTD A T A S H E E T | C2-10 | April 2013 vers. 1.0 | 3pg. 21

D A T A S H E E T- excellent electric actuatorsC2-10 (board alone)73 x 43 x 25 mm (L x W x H)C2-10-DIN (DIN rail version)90 x 46 x 56 mm (L x W x H)C2-10C2-10-BOX (box version)102 x 73 x 47 mm (L x W x H)Warnings and recommendationsC2-10-BOX-XL (XL box version)104 x 104 x 46 mm (L x W x H)If C2-10 goes into “trip” (overcurrent), it is only possible to run actuator in opposite direction.Please adjust the max. current to be 10% higher than maximum current during running the actuator.This gives the best conditions for long motor and actuator mechanical and electrical lifetime.It is very important to ensure that the power supply for the controller is capable of supplying sufficient current– otherwise the controller and the actuator may be damaged.Doublecheck correct polarity of power supply. If wrong connected, the C2-10 will be damaged.Attention! Driver has no fuse in it. Use external fuse according to application ( 2 → 16A slow).Concens does not have any responsibility over the possible errors in this data sheet.Specifications are to be changed without notice.www.concens.comConcens A/SØresundsvej 7DK-6715 Esbjerg NDenmarkT +45 70 11 11 31F +45 76 10 50 10E info@concens.comVAT DK10132266pg. 22

UserManualC2-20ver 2,0concens - ver 2.0- August 2010 - Check updates on www.concens.com or www.concens.eu1pg. 23

UserManualC2-20C2-20INTRODUCTIONC2-20 is a full H-bridge DC-motorcontroller. It is designed to work withcon35 and con50 electrical in-lineactuators in applications wheresome special functions are needed.It is also possible to use this devicewith actuators that gives pulses withhall sensors. C2-20 has adjustableacceleration and deceleration ramps,which make the smooth starts andstops possible .Adjustable current limits in bothdirections protects motor againstovercurrent and it can also be used asan endstop. This device has also twoadjustable speeds, whereas the 2nd isused in the learning mode to count thenumber of hall pulses in a full stroke ofthe actuator. This enables an accuratepositioning of the actuator so it isworking as a servo.Control input is a voltage. The stroke ofthe actuator is controlled by sending aDC voltage between 0-10,0 Volt tothe C2-20. Adjustments and settings:Adjustments and parameter settinglike current limit value, ramp times,speed-2 value and all other neededparameters can be set with C2-PROGinterface unit, or USB cable with a“dongle” connected to a PC or LAPTOP.This enables the accurate copying ofsettings and reliable operation of thedevice in demanding environment. Seepage 2 for more details.FEATURES••••••••••Fast change of directionSoft start-up, acceleration rampSettable current limitTrip or continuous current limitHigh efficiencyDynamic brakingHigh momentary load capacityRail base fittableFreewheel optionTwo control modesTECHNICAL DATASupply voltage9-35VDCActuator current continuous max 15A ( Ta

WIRING AND SETTINGS FOR CRecomended ripple lower than 20 %.DCC2-20First run the learning cycle and then do thesettings with serial interface unit “C2-PROG” or PC or LAPTOP1/15 Speed - 35 - 100% 35-100 ( 100 )2/15 Learning speed - 35 - 100% 35-100 ( 50 )3/15 I-limit “out” 0,1 - 20,0A 1-200 ( 20 )4/15 I-limit “in” 0,1 - 20,0A 1-200 ( 20 )Notice! current limits are 1.5 timeshigher during start ramp.5/15 I-trip enable6/15 I-trip delay 0 - 255ms 0 - 255 ( 5 )7/15 Load compensation 0 -255 0 - 255 ( 0 )8/15 Pulse lost timeout 1 - 5s 1 - 5 ( 2 )9/15 Start value 0 - 50% 0 - 50 ( 30 )10/15 Hour/Start count reset 0 - 1, reset when set to 111/15 Brake area 0,0 - 20,0% 0 - 200 (50)12/15 Dead zone 0,0 - 10,0% 0 - 100 (10)13/15 Range scale in + 0,0 - 50,0% 0 - 500 ( 7 )14/15 Range scale out - 0,0 - 50,0% 0 - 500 (70)15/15 Start ramp 0,1 - 5s 0 - 500 ( 100 )C2-20- Speed setting limits the maximum speed.- Learning speed sets the learning cycle speed. ( pict. 2 )- I-limits are individual for in and out directions- I-trip enables the trip function, so that motor will be shutdown when the set I-lim is exceeded.- I-trip- Load compensation increases the torque at low speed.Notice that over compensation will cause oscillationand twiching of the motor.- Pulse lost time-out stops motor after the set time without pulses.- Brake area is proportional value of the full stroke.In low speed application good value is near 1%, and in highspeed solution it can be near to 20% ( pict. 1 )- Dead zone is steady area, suitable size of this zone dependson the mechanical accuracy of the system, this value is alsoa ratio of the full stroke (%) ( pict 1. )- Start value is a voltage level for start (% of full),this ensures that the motor gets an adequate voltageto start properly, but notice that too high start level willcause motor vibration (pict 1).- Range scale adjustment is for scaling of the stroke, with this canthe scale be adjusted after learning. The in and out ends areindividually scaleable to get the suitable mechanical stroke forset value from 0-5V ( pict. 3 )- Hour/Start count reset makes possible to set the hour/start counter to zero- Start ramp limits the acceleration speed when motor starts.concens - ver 2.0- August 2010 - Check updates on www.concens.com or www.concens.eupg. 25 3

WIRING AND SETTINGS FOR C2-20 ver 2,0menuC2-PROGPARAMETER SETsave++5,4 Vselect-FAULT IN/OUTPOSITION IN 0-10V (0-5V)STOP/ RESETLEARNINGPOSITION OKGNDPCorLAPTOPUSBdongleC2-USBTERMINALS:+5,4V - voltage output, max 10mAFAULT IN/OUT - pnp open collector max 100mAcan be connected to other C2-20 modules, thereby all modules connectedwill stop if one module sends a FAULT signal. If wirelength is more than 1meter, a 10kohm pull-up resistor connected to supply is recommended.POS. SET - analog input 0-10V (0-5V if SW1 on 4 pole SW is OFF), Rin 30kSTOP/RESET - digital in. (>4V and max supplyvoltage) Rin 47k. Stops themotor and resets any fault.LEARNING - digital in. (>4V and max supplyvoltage) Rin 47k, starts “learning”.POSITION OK - digital out 5 Volt through 1kohm whenwanted position is reached, and low during movement.Note: if “Brake Zone” is very long, then POSITION OK signal can be difficultto reach, since the motor only gets very low power to reach withinthe “dead zone”.GND - signal gnd, same potential as terminal 4.C2-208 910 1112 13 1472 66fault indication led3642HEIGHT 25mm1 2 3 4onoffDIPswCables: con35 cable con50 cableBlack Grey Black Grey1 Hall + red red red red2 Hall A yellow yellow yellow yellow3 Hall B green green green green4 Hall GND orange blue blue blue5 Actuator - black white/grey blk/pur white/grey6 Actuator + brown bwn/pur bwn/or bwn/pur+5.4V1 2 3 4 56 7+9 + - 35VGND (0V)LED blinking signalsI-limit occurs = fast blinkingOvertemp = slow blinkingPulse lost = short, mid, long, short mid long...Over voltage = burst - pause etc.picture 1 "positioning window"brake areastart ramp1 2 3 4 5 6dead zoneHHMACTUATORCONCENS 35/50WITH HALL SENSOR.motor speedstart level0Vin=0%picture 2 "learning cycle"10Vout=100%from old positionsettedpositionto new position5.6.1.2.4.3.range adj. in +20%in=0% in=200Vpicture 3 "range scaling"range adj. out -20%out=80% out=100%1.2.10V (5V)1. start learning by giving an impulse to learn input (10)2. motor starts to run “out” direction with learn speed3. current limit stops the motor when mechanical endis reached4. motor starts to “in” direction and makes a full stroke.During stroke the pulse counter measures the range.5. motor reaches the mechanical end “in”, and currentlimit stops the motor.6. Device stores full range value and is ready for use+20%0V1. original learned range = mechanical full rangeequals the signal range 0-10VIf range scale in = +20% andrange scale out = -20%.now stroke of actuator is compressed to:positioning set value 0V = 20% positionpositioning set value 10V (5V) = 80% position-20%10V (5V)Specifications subject to change withoutprior notice. It is the responsibilityof the product user to determine thesuitability of concens as products for aspecific application.concens asØresundsvej 7DK-6715 Esbjerg NDenmarkPhone: +45 70 11 11 31Fax: +45 76 10 50 10Mail: info@concens.comWeb: www.concens.com4concens - ver 2,0 - August 2010 - Check updates on www.concens.com or www.concens.eupg. 26

8 7 6 51 2 3 4 pg. 27

www.setec-group.itwww.setec-group.itTORINO TORINODirezione Generale eDirezione Generale - Headquarter:ViaStabilimentoMappano,di17Produzione- 10071 Borgaro- HeadquarterT.se (TO)and Production Plant :TVia+39Mappano,011 451 861117(centr. - 10071r.a.)Borgaro +39 011T.se470(TO)4891T +39 011 451TORINODirezione 8611 setec.to@setec-group.it(centr.Generale r.a.)- Headquarter:- F +39 011 470 4891Via Mappano, setec.to@setec-group.it17 - 10071 Borgaro T.se (TO)T +39 011 451 8611 (centr. r.a.) - F +39 011 470 4891setec.to@setec-group.itMILANOMILANO Via Meccanica, 520026 Via Meccanica, Novate (MI) 5- Z. I. Vialba20026T +39Novate02 356 0990 - 382 01 590 (r.a.)F +39(MI) MILANO02- Z.356I.0943VialbaT +39 02 356 setec.mi@setec-group.it0990 Via - Meccanica, 382 01 590 5(r.a.)F 20026 +39 02 Novate 356 0943 (MI) - Z. I. VialbaT +39 02 356 0990 PADOVA- 382 01 590 (r.a.)setec.mi@setec-group.itF +39 Via02Secchi,356810943setec.mi@setec-group.itPADOVA 35136 PadovaViaT +39 049 872 5983FSecchi,+39 049 PADOVA 81856 096535136 setec.pd@setec-group.itVia Secchi, 8135136 PadovaPadovaT +39 049 872 5983T +39 - F049 +39872 0495983856 0965setec.pd@setec-group.itF +39 049 856 0965setec.pd@setec-group.itHIWIN GW ENG HIWIN REV02GW ENG REV02Distribuito da / Distributed by:www.setec-group.itwww.setec-group.itBOLOGNAVia Del Lavoro, BOLOGNA 6/A40051 Via Altedo Del Lavoro, (BO) 6/AT +39 051 871 949 (3 linee r.a.)F +39 BOLOGNA 40051 051 870 Altedo 329 (BO)T setec.bo@setec-group.it+39 Via Del 051 Lavoro, 871 949 6/A(3 linee r.a.)40051 F +39 Altedo 051 (BO)870 329T +39 051 871 FIRENZE949 (3 linee r.a.)ViaF +39 setec.bo@setec-group.itGalileo051 870Galilei,329350015setec.bo@setec-group.itBagno a Ripoli FIRENZE - Grassina (FI)T +39 055 643 261F +39 Via FIRENZE055 Galileo 646 6614 Galilei, 350015 setec.fi@setec-group.itVia Galileo Galilei, 350015 Bagno Bagnoa Ripoli a Ripoli Grassina - Grassina(FI)(FI)T +39 055T +39 643055 261643 -261F +39 055 646 6614F +39 setec.fi@setec-group.it055 646 6614setec.fi@setec-group.it