Service manual and spare parts list - BUKH Bremen

6.10 Reassembling the output shaft
6.10.1 Place pre-assembled bearing
shield (item 6.7) with seal (28) on output
shaft (66) (not applicable to ZF 15 MIV).
6.10.2 Attach outer race (34) of taper
roller bearing.
6.10.3 Pre-heat inner race (35) of taper
roller bearing to a temperature of approx.
100°C (212 F) and press on output shaft
(66) in hot condition.
On ZF 15 MIV press complete bearing
(68) on shaft (66).
Fig. 31
42
Manual and Spare Parts List ZF M line
IMPORTANT:
Repress after cooling down, so that no
gap is left.
6.10.4 Fit thrust ring (43) in such a way
that sintered surface (brown colour)
faces gear.
6.10.5 Use tubular tool to press on inner
race (46) of needle bearing for gear (65).
6.10.6 Attach needle cages (45) and
completely pre-assembled gear (65) with
clutch discs (51 and 52).
41
35
66
Fig. 32
66
46
43
28
6.10.7 Fit spacer (47) and shims (53, 54,
55, 56) to gear (65).
6.10.8 Fit keys (67) to shaft (1 for ZF 3 M,
5 M, 2 keys for 10 M, 12 M, 15 M, 15 MA,
4 for ZF 25 M - 25 MA and ZF 30 M).
6.10.9 Press pre-assembled actuating
members (see item 6.8) on output shaft
(66).
IMPORTANT:
Align keys radially relative to guide
sleeve (59).
Punch tool
2
46
44
65
35
34
41