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Service manual and spare parts list - BUKH Bremen

Service manual and spare parts list - BUKH Bremen

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6.7 Pre-assembling the bearing<br />

shields (2) for the input <strong>and</strong> output<br />

shafts<br />

Use a driver tool to press sealing rings<br />

(30 - input <strong>and</strong> 31 - output) into shield (2).<br />

6.8 Pre-assembling the clutch<br />

members<br />

6.8.1 Fit driving pins (63), springs (61)<br />

<strong>and</strong> detent pins (62) to guide sleeve (59).<br />

6.8.2 Place actuating sleeve (60) on<br />

plane press surface.<br />

6.8.3 Place guide sleeve (59) on top of<br />

actuating sleeve (60) with the three driving<br />

pins (63) in alignment with the three<br />

grooves in the actuating sleeve. Watch<br />

for correct position of detent pins (62)<br />

relative to angular pockets of sleeve.<br />

Fig. 27<br />

31 - 32<br />

40<br />

2<br />

Fig. 28<br />

57<br />

58<br />

59<br />

Punch tool<br />

60<br />

61<br />

62<br />

Manual <strong>and</strong> Spare Parts List ZF M line<br />

6.8.4 Press guide sleeve (59) into actuating<br />

sleeve (60) up to midway position<br />

(noticeable click).<br />

6.8.5 Insert balls (58) into ball pockets<br />

of guide sleeve, attach disc carrier (57),<br />

turn upside down then fit balls in opposite<br />

face side <strong>and</strong> attach second disc<br />

carrier (57).<br />

6.8.6 Attach springs (64) with closed part<br />

of spring windings pointing outwards.<br />

64<br />

58<br />

63<br />

Tubular tool<br />

33<br />

36<br />

6.9 Reassembling the input shaft<br />

Preheat inner races (33) of taper roller<br />

bearings to a temperature of 100° C<br />

(212F) <strong>and</strong>, using tubular or punch tool,<br />

press races on input shaft (36) on both<br />

sides.<br />

IMPORTANT:<br />

Repress after cooling down, so that no<br />

gap is left.<br />

Fig. 29 Fig. 30<br />

Punch tool<br />

33<br />

36

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