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Oil Free Scroll Air Compressors - Hitachi America, Ltd.

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<strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong> <strong>Air</strong> <strong>Compressors</strong>History of HITACHI <strong>Air</strong> Technology1910 1930 1950 1970 1980 1990 2000 20101911: 75kW ReciprocatingFirst Compressor in Japan1977: Smallest 5.5kW<strong>Oil</strong> Injected Rotary Screw1976: <strong>Oil</strong> Injected PackagedRotary Screw Series1968: First <strong>Oil</strong> <strong>Free</strong> Rotary Screw DS series1982: World's SmallestSingle Stage<strong>Oil</strong> <strong>Free</strong> Rotary2002: New Generation <strong>Oil</strong> InjectedHISCREW2000* 2 Series2009: New Multi-Drive<strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong>1986: World's Smallest <strong>Air</strong> Cooled<strong>Oil</strong> <strong>Free</strong> Rotary1999: New Generation <strong>Oil</strong> <strong>Free</strong>1954: <strong>Oil</strong> <strong>Free</strong> 22kWRotary Screw DSP SeriesReciprocating1967: <strong>Oil</strong> <strong>Free</strong> Bebicon* 1 1984: World's SmallestSingle Stage <strong>Oil</strong> <strong>Free</strong> Rotary1980: First DSP Series <strong>Oil</strong> <strong>Free</strong>1Rotary Screw2000: World's FirstVariable Speed Drive <strong>Oil</strong> <strong>Free</strong> Rotary21946: First Bebicon* 11985: World's First<strong>Oil</strong> Injected<strong>Scroll</strong> Bebicon* 11995: <strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong>SRL Series2005: New <strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong>SRL Series1969: First Vortex Blower2001: Package <strong>Scroll</strong> Bebicon* 11981: Vortex Blower E series Series1992: Vortex Blower G SeriesEstablishment in 1910 as a machine repair shop, HITACHI has evolved in providing a varietyof Innovative, Technologically Superior, and Value Oriented products for our customers.Founded in Harmony, Sincerity and a Pioneering Spirit, our ongoing mission is to “Contributeto Society through Technology”. The Past, Present, and Future of <strong>Hitachi</strong> <strong>Air</strong> TechnologyGroup Products represent our passion for continuing this mission.**1: Brand Name of Small <strong>Compressors</strong>2: Series Name of <strong>Oil</strong> Injected Rotary Screw <strong>Compressors</strong>


<strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong> <strong>Air</strong> <strong>Compressors</strong>Innovation Through TechnologyEnvironmentally Friendly<strong>Scroll</strong> Compression PrincipleHITACHI’s history of success and proven experience in<strong>Scroll</strong> Technologies has enabled Worldwide Innovationin building the World's First <strong>Scroll</strong> for air compression.With over 20+ years experience in scroll compression,our quest for improvement is evident in the design andour application. To initiate compression, two scrollmembers comprised of: 1) Orbiting scroll member and2) Fixed scroll member are mated to createcompression chambers. The continual rotary movementof the orbiting scroll member compresses air from theatmosphere creating <strong>Oil</strong>-<strong>Free</strong> and Contaminant-<strong>Free</strong> airfor the discriminating compressed air application.Intake<strong>Air</strong>Fixed <strong>Scroll</strong>Orbiting <strong>Scroll</strong>CompressionChamberOutletSuctionProcessCompressionProcessDischargingProcess<strong>Oil</strong>-Less DesignHITACHI <strong>Oil</strong>-<strong>Free</strong> <strong>Scroll</strong> Technology is 100% <strong>Oil</strong>-Less -NO <strong>Oil</strong> At All !This results in a package that has zero harmful emissions into the environment.Proprietary <strong>Scroll</strong> Wrap(Patent USP 6808373)3 4<strong>Hitachi</strong>'s patented wrap design with Labyrinthseal provides superior performance andreliability. Alumite surface treatment alsocontributes to extended scroll life.Multi-stage CoolingUsage of primary and secondaryair cooling stablizes dischargetemperature.Primary CoolerSecondary CoolerLow Sound and VibrationHITACHI <strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong> <strong>Compressors</strong> are designed forIndustry Leading Sound by providing:- Full Enclosure as Standard- Mechanical and Electrical Vibration Isolation- Design for the Minimization of Leak Paths


<strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong> <strong>Air</strong> <strong>Compressors</strong>Energy EfficiencyHITACHI Control Methodology<strong>Hitachi</strong>'s Microproccessor control ensures the greatest efficiency of operation.Proprietary control logic provides package performance under a variety of conditions.Versatility of DesignCycle Control Logic<strong>Hitachi</strong>’s unique pressure control method provides high reliability. When maximum pressureis set low for energy saving, short cycle of On-Off may occur. In that case, the maximumpressure is automatically raised to elongate the On-Off cycle and ease the excessive restartingfrequency.HITACHI Multi-Drive Control (applicable on 7.5 kW-16.5 kW models)Multi-Drive control method is added to the conventional Pressure Switch Control method.Rated Maximum(Unload / Stop) PressureCount Frequency ofRestartAutomatic settings of Max. pressureto avoid excessive ON/OFF freqency.It is also possible to easily change between Multi-Drive control and Pressure Switch controlby operation of switch button. Under Multi-Drive control mode, the operation of SRL heads ismodified automatically responding to the need of air. So, optimized operation which can keepthe necessary pressure is possible.User Setting Maximum(Unload / Stop) PressureAuto-SettingUser Setting Minimum(Load / Start) PressureMulti-Drive ModeConventional P-mode Multi-Drive mode Energy-SavingThe operation of the compressor is automaticallyOperationOperation Effectcontrolled to ensure that the pressure is kept at theON-OFF ON-OFF5 6necessary pressure (control pressure).Unnecessary power consumption is prevented by notallowing the pressure to reach the maximum pressure.Therefore energy-saving is realized.P-ModeOperates the same as the conventional Pressure SwitchControl method. If the pressure reaches the maximumpressure, the operation of compressor will stop.Then when the pressure decreases to the cut-in pressure,the operation of compressor will automatically restart.PressureConventional P-mode OperationMulti-Drive mode OperationTimeMax. PressureControl PressureCut-in PressureCycleCycle(elongated)Maintenance FriendlyHITACHI <strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong> <strong>Compressors</strong> are constructed to enable easy accessibility forinspection and maintenance. Incorporation of leading technologies allows the finalproduct to consume less space, enabling conservation of the work environment.Control PanelSecondary CoolerHITACHI Innovative Design<strong>Hitachi</strong>'s unique tip seal with special material provides:- Increased Performance (Low Leakage)- Extended Service Intervals- High EfficiencySuctionFilters<strong>Scroll</strong>HeadDual <strong>Air</strong>Receiver TankStarter Panel (UL) Motor Ventilation FanPrimary Cooler


<strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong> <strong>Air</strong> <strong>Compressors</strong>HITACHI Innovative Technologies enableReliable, Environmentally Friendlythe SRL Compressor Series to provideCompressed <strong>Air</strong> at the Lowest Energy Cost.Manufacturing Excellence- <strong>Hitachi</strong> <strong>Compressors</strong> (since 1911)- <strong>Hitachi</strong> Motors (since 1910)<strong>Oil</strong>-Less Design- Eliminates Environmental Emissions- Conserves natural resourcesMaintenance Friendly- Easy Accessability forInspection and MaintenanceMulti-stage Cooling- Stabilizes Discharge TemperatureProprietary Tip Seal andUnique <strong>Scroll</strong> Wrap7- Space Saving Structure- Increased Performance (Low Leakage)8- Extended Service Intervals- High EfficiencyIndustry Leading Sound- Quiet Enclosure Standard- Design for the Minimization of Leak PathsSpecial Alumite treatment- Extends <strong>Scroll</strong> Life- Limits life cycle costControl Design- Standard Microprocessor Control- Cycle Control Logic protects from rapid cycling.- Multi-Drive Control on 7.5 kW-16.5kW modelsSpace Saving- Unit is compact in overall dimension.- Panel accessibility promotes space conservation.


<strong>Oil</strong> <strong>Free</strong> <strong>Scroll</strong> <strong>Air</strong> <strong>Compressors</strong>Aftermarket ServicesHITACHI factory authorized service and maintenance available.Face Seal, Back TubeIntake <strong>Air</strong> Filter- Ensure high reliability of compression - Ensure high efficient filtration,and high quality of oil-free airVarious Applications in IndustriesPharmaceuticalFood & BeverageChemicalResearch and Development9 10V-Belt- Easy-to-MaintainTip Seal- <strong>Hitachi</strong>'s unique technology to minimizeair leakageElectronicDiversified IndustrialBy applying our comprehensive abilities to the development, engineering,manufacturing, sales and service we are able to supply high value-addedproducts and solution systems which meet our customers’ needs.We know that we can contribute to our customers’ business by creating andproviding beneficial value-added solutions with our total competencies.

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