basic course of long rolled products. - ABM

COURSEBASIC COURSE OF LONG ROLLED PRODUCTS.Tiradentes A8:00 am to 5:00 pmTarget PublicStudents that want to improve their knowledge about long rolled products andprofessionals working in the areas of long products.ObjectiveThe aim of the course is to provide participants with an overview of the products used inthe industry and civil construction through an overview of all relevant basic processes(Standards, Roll pass design, Lay-out, Equipment and Guiding system) and discuss theoperational practices of these products.LanguagePortuguese and English (there will be available simultaneous translation).MethodologyLecture with audio-visual resources.Course MaterialHandout with slide presentations.

ScheduleTimeSchedule8:00 am 10:30 am Long products and Roll pass design – José Aparecido - ArcelorMittal10:30 am 11:00 am Coffee Break11:00 am 12:30 pm Rolling Mills - Elmar Krieg - SMS Meer GmbH12:30 pm 01:30 pm Lunch01:30 pm 03:00 pm Rolling Mills – Miguel Furlaneto - Danieli03:00 pm 03:30 pm Coffee Break03:30 pm 05:00 pm Rolling Mills - Karl Berger - Siemens VaiComplete ProgramMODULO ILONG ROLLED PRODUCTS AND ROLLPASS DESIGN - ARCELORMITTALv Characterization of long products• Range;• Standards;• Medium and heavy sections;• Rails;• Special profiles;• Light sections - MBQ;• Bars - SBQ;• Rebars;• Wire rod;• Rebar in Coils;v Roll pass design process:• Methods to develop roll pass design Ekelund; Simulators; Finite elements simulator;• Roll pass design for:Rougher trainsRounds, squares, flats and hexagonRebars – Slitting processAnglesI beams and channelsT bars• Universal pass design for:Wide beamsRails

Module IISMS – ROLLING MILLS DANIELLI – ROLLING MILLS SIEMENS VAI - ROLLING MILLSv Medium and Heavy Sections v Light sections – MBQ (Merchant Bar Quality) v Wire rod Parallel flange sections or I sections Parallel flange sections or I sections v Coiled rod Jumbo sections U section or channel v Combined rolling mill (wire Rod & bars) U section or channel Angle bars v Rated capacity Angle bars Flat bars v Product rangev Rails Round bars v Lay-out Conventional rails Square and hexagon bars v New Technologies and trends Special rails v Bars – SBQ (Special Bar Quality) v Quality breakthroughsv Special Sections Round bars v Power consumption Sheet pile Spring steels v Equipment Steel sleeper v Rods Furnace type Mine anchoring Rods in conventional bed Descalerv Rated capacity Rods in blocks (HSD) Roughing millv Product range Rod coiler Intermediary rolling millv Lay-out v Rated capacity Finishing trainv New Technologies and trends v Product range Finishing blockv Quality breakthroughs v Lay-out Sizing millv Power consumption v New Technologies and trends Guide systemv Equipment v Quality breakthroughs Crop shears Furnace types v Power consumption Gage meter Descaler v Equipment Flaw detector Roughing mill Furnace type Continuous heat treatment Intermediary rolling mill Descaler Cooling lines Finishing train Roughing mill High speed shears Guide system Intermediary rolling mill Spooler Gage meter Finishing train Coil collector Continuous heat treatment Sizing mill Coil compactors Hot saw Guide system Conveyors Cooling bed Crop shears Rod straightener Straightening machine Gage meter Cold saw Continuous heat treatment Wrapping machine Dividing shear Bundling machine Cooling bed Storage Straightening machineCold shearWrapping machineBundling machineOff-line finishing

ProfessorsElmar KriegGeneral Manager Proposals and Sales Section and Billet MillsSMS Meer GmbHMini CurriculumBorn on March 30, 1966 in Saalfeld, Germany.1992 Graduated as Mechanical Engineer from Technical University Magdeburg, Germany.1992 - 1993 Designer at Plakoma GmbH in Dillingen, Germany.1993 - 2001 Manager Proposals and Sales of Section and Billet Mills at SMS Demag AG,Duesseldorf, Germmany.From 2001 General Manager Proposals and Sales Section and Billet Mills at SMS MeerGmbH, Moenchengladbach, Germany.José Aparecido PereiraRolling ConsultantArceloMittal CariacicaMini CurriculumMechanical Engineer graduated by UCMG - IPUC, Metallurgical Technician (ETFOP) and 6Sigma trained (FDG), 40 years experienced in the long rolled products area covering theproduction rebar, bars and sections. Has been working for 16 years for ArcelorMittalCariacica as Process Engineer, Production Manager and Rolling Mill Consultant. Largeexperience in the implementation and improvement of roll pass design of existing and new

Miguel Henrique N. FurlanetoSales Manager – Metals IndustryDanieliMini CurriculumMetallurgical Engineer graduated at the Industrial Engineering College (FEI, Faculdade deEngenharia Industrial) in the year 2006, has worked as a steelmaking process engineer atThyssenKrupp AG (Duisburg, Germany) and CSA (Rio de Janeiro, Brazil) from that year upto 2009. At Siemens VAI, was responsible for the long products rolling mills technicalassistance and sales from 2009 through 2011. Currently holds the position of salesmanager for the non-ferrous and ferrous metals industry at Danieli. Author of threepapers presented at international congresses, was president of the Metallurgical Center ofStudies (FEI - 2004/2005) and chairman of ABMJr during 2003/2006 period, when was alsoresponsible for the 4th, 5th and 6th Metallurgical Engineering Students National Meeting.