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fate of chlorine compounds in combustion of alternative fuels

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FATE OF CHLORINE COMPOUNDS IN COMBUSTION OF ALTERNATIVE FUELSKamil WICHTERLE, Jan CIESLAR, Antonín KLEČKA, Zdeněk KLIKA and Václav ROUBÍČEKDepartment <strong>of</strong> Chemistry, VŠB TU Ostrava, 70833 Ostrava Poruba, Czech RepublicCorrespond<strong>in</strong>g author‘s e-mail: kamil.wichterle@vsb.cz(Received xxxx 2005, accepted xxxxxxxxx 2005)ABSTRACTMost <strong>of</strong> natural materials conta<strong>in</strong> traces <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> and it enters also to the <strong>combustion</strong> process. Chlor<strong>in</strong>e products <strong>of</strong><strong>combustion</strong>s are usually <strong>in</strong>organic hydrogen chloride vapors and chloride salts, nevertheless smaller amount <strong>of</strong> organic<strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong> are formed. Simpler <strong>of</strong> these organic <strong>compounds</strong> can act as greenhouse and ozone deplet<strong>in</strong>g gases;more complex <strong>compounds</strong> are directly dangerous for their mutagenity or extreme toxity like so called diox<strong>in</strong>es. Nonfossilnatural materials and <strong>fuels</strong> derived <strong>of</strong> them can conta<strong>in</strong> more <strong>chlor<strong>in</strong>e</strong> than common coal. From the publishedresearch studies is evident that the formation <strong>of</strong> organo<strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong> is limited to the temperature range 300-800°C. At the higher temperatures, these <strong>compounds</strong> are destroyed. In the stage <strong>of</strong> flue gas cool<strong>in</strong>g some <strong>chlor<strong>in</strong>e</strong> maybe by a "de novo" synthesis <strong>in</strong>troduced to the organic form. Well-controlled <strong>combustion</strong> <strong>of</strong> <strong>alternative</strong> <strong>fuels</strong> need notcontribute to the <strong>in</strong>crease <strong>of</strong> amount <strong>of</strong> emissions <strong>of</strong> dangerous <strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong>. In our research were moreoverstudied the <strong>fuels</strong> with lower <strong>chlor<strong>in</strong>e</strong> content. The experimental tests <strong>of</strong> the emissions from large-scale <strong>in</strong>dustrial fluidbed boiler <strong>in</strong>dicated that substitution <strong>of</strong> large percentage <strong>of</strong> coal by <strong>alternative</strong> <strong>fuels</strong> had no significant effect.KEYWORDS: <strong>chlor<strong>in</strong>e</strong>, diox<strong>in</strong>, <strong>combustion</strong>, <strong>alternative</strong> fuel1. INTRODUCTIONDemand to reduce the greenhouse gasproduction turns the attention to the substitution<strong>of</strong> fossil <strong>fuels</strong> by waste wood and agriculturalresidua, that were <strong>in</strong> past composted or not treatedanyhow. Various solid wastes from bioref<strong>in</strong>eries<strong>of</strong> food, pulp and paper production, textile fiber<strong>in</strong>dustries, organic sludge from wastewatertreatment can be employed as well. Highpercentage <strong>of</strong> combustibles is also conta<strong>in</strong>ed <strong>in</strong>solid mixed communal wastes and there aresimilar problems with employment <strong>of</strong> the relatedenergy.More and more effects <strong>of</strong> <strong>combustion</strong> to theenvironment have been systematically monitoredrecently. First, the attention was paid to thesmoke and flue ash. The smoke is no moreconsidered as a symbol <strong>of</strong> prosperity. Nextcontam<strong>in</strong>ants under exam<strong>in</strong>ation were sulfurdioxide and nitrogen oxides known as cause <strong>of</strong>acid ra<strong>in</strong>. Today, carbon dioxide and <strong>of</strong> otheressentially <strong>in</strong>ert components like volatile organic<strong>compounds</strong> and nitrous oxide, that can affect theozone layer and contribute to the greenhouseeffect are monitored. More attention is paid to them<strong>in</strong>or components like <strong>compounds</strong> <strong>of</strong> heavymetals and halogens, <strong>chlor<strong>in</strong>e</strong> <strong>in</strong> particular.The <strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong> belong to the toxics,carc<strong>in</strong>ogenics, ozone deplet<strong>in</strong>g species. Therefore,prudence is necessary, when <strong>in</strong>troduc<strong>in</strong>g them tothe <strong>combustion</strong> process. In this paper, we arestudy<strong>in</strong>g the problem <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> dur<strong>in</strong>g<strong>combustion</strong> <strong>of</strong> biomass and other <strong>alternative</strong> <strong>fuels</strong><strong>in</strong> <strong>in</strong>dustrial boilers. All lignocellulose materials –derived from wood, bark, straw, rice hulls,baggase, etc. conta<strong>in</strong> some <strong>chlor<strong>in</strong>e</strong>. Lowestpercentage is 0.1 % <strong>of</strong> Cl <strong>in</strong> dry matter <strong>of</strong>construction (cellulose) and storage (starch) parts,the specialized cells conta<strong>in</strong> up to 1 % Cl, higherpercentage can be detected <strong>in</strong> plants from sal<strong>in</strong>esoils. Dur<strong>in</strong>g the biomass <strong>combustion</strong>, this <strong>chlor<strong>in</strong>e</strong>enters number <strong>of</strong> chemical reactions produc<strong>in</strong>gproblematic <strong>compounds</strong>. As the amount <strong>of</strong> <strong>chlor<strong>in</strong>e</strong>fed can hardly be limited, it is necessary to controlthe process to m<strong>in</strong>imalize the non-demandedreactions.2. CHLORINE COMPOUNDS IN THE ENVIRONMENTThe <strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong> on the Earth occurmostly as chemically stable and non-dangerouschlorides, either dissolved <strong>in</strong> oceans or stored <strong>in</strong>crystal form underground. However, lowconcentration <strong>chlor<strong>in</strong>e</strong> is scattered everywhere and itis irreplaceable for any liv<strong>in</strong>g organism. Also anatural chemical transformation <strong>of</strong> <strong>chlor<strong>in</strong>e</strong><strong>compounds</strong> and their movement is significant. Tocompare, the complete <strong>in</strong>dustrial production <strong>of</strong><strong>chlor<strong>in</strong>e</strong> is about 40 millions tons yearly. Onemedium size volcano eruption may evolve nearly onebillion tons <strong>of</strong> hydrogen chloride. Production <strong>of</strong>highly reactive elementary <strong>chlor<strong>in</strong>e</strong> byphotochemical reactions <strong>of</strong> chlorides at the sea levelis estimated to 800 millions tons per year.Chlor<strong>in</strong>e from the biological materials is releaseddur<strong>in</strong>g slow decomposition, dur<strong>in</strong>g natural fires anddur<strong>in</strong>g controlled <strong>combustion</strong>, preferably as<strong>in</strong>organic chloride <strong>compounds</strong>. In any case, smallfraction <strong>of</strong> organo-<strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong> is formed,like methyl chloride (0.5 million tons/year),1


chlor<strong>of</strong>orm (0.7 million tons/year) and <strong>compounds</strong><strong>of</strong> the toxic group <strong>of</strong> diox<strong>in</strong>s PCDD/F (170kg/year).Industrial employment <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> was oriented <strong>in</strong>19.century to the production <strong>of</strong> bleach<strong>in</strong>g powder,calcium hypochlorite, for bleach<strong>in</strong>g <strong>of</strong> textiles andpaper and for dis<strong>in</strong>fections. Water chlor<strong>in</strong>ation <strong>in</strong>towns started around 1900. Short episode withelementary <strong>chlor<strong>in</strong>e</strong> and organo-<strong>chlor<strong>in</strong>e</strong><strong>compounds</strong> as war gases lead to the development<strong>of</strong> efficient pesticides known as DDT, HCH, PCP,etc. Chlor<strong>in</strong>ated hydrocarbons became used assolvents, chloroprene res<strong>in</strong> and a wide scale <strong>of</strong>pharmaceutics was developed. Polychlor<strong>in</strong>atedbiphenyls (PCB), now forbidden as toxics, hadbeen excellent transformer oils. Chemical stabilityand simple liquefy<strong>in</strong>g <strong>of</strong> chlor-fluor<strong>in</strong>atedhydrocarbons (freons) was employed <strong>in</strong>refrigerators and <strong>in</strong> sprays. An <strong>in</strong>terest<strong>in</strong>g effect <strong>of</strong>halogenated hydrocarbons is fire <strong>in</strong>hibition andtheir use as fire retardants and fire ext<strong>in</strong>guish<strong>in</strong>gliquids. An important consumption <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> is<strong>in</strong> manufacture <strong>of</strong> PVC, which is a still verypopular plastic with a wide application.Fast development at the beg<strong>in</strong>n<strong>in</strong>g <strong>of</strong> the 20 thcentury was accompanied with a low level <strong>of</strong>discipl<strong>in</strong>e at manufacture, transport, storage andapplication <strong>of</strong> chemicals, and little attention waspaid to the <strong>in</strong>dustrial emissions.One important turn<strong>in</strong>g po<strong>in</strong>t is dated 1976, when<strong>in</strong> Italian locality Seveso <strong>in</strong> a carelesslyabandoned reactor for production <strong>of</strong> 2,4,5-trochlorphenole (<strong>in</strong>termediate for dis<strong>in</strong>fectants)started uncontrolled spontaneous reaction and theaerosol cloud conta<strong>in</strong><strong>in</strong>g (Bluemler, 2005) 0.2 to 5kg <strong>of</strong> polychlor<strong>in</strong>ated diox<strong>in</strong>s escaped. Largeresidential area was evacuated and next 4 yearswere spent by the place decontam<strong>in</strong>ation. Thisaccident <strong>in</strong>itiated development <strong>of</strong> so called ECSeveso II Directive (EC, 1996), <strong>in</strong>ternationallyaccepted rules for prevention <strong>of</strong> <strong>in</strong>dustrialaccidents and limit<strong>in</strong>g <strong>of</strong> their eventualconsequences. It results <strong>in</strong>creas<strong>in</strong>g safety <strong>of</strong>chemical <strong>in</strong>dustry processes and alsomedialization <strong>of</strong> even banal cases <strong>of</strong> breakdownand spill.3. "DIOXINS"In the focus <strong>of</strong> our <strong>in</strong>terest is a group <strong>of</strong>persistent chlor<strong>in</strong>ated <strong>compounds</strong> derived fromdibenzodiox<strong>in</strong>s and dibenz<strong>of</strong>urans. Only 17 <strong>of</strong> thetotal number 210 <strong>of</strong> these <strong>compounds</strong>; just theseconta<strong>in</strong><strong>in</strong>g <strong>chlor<strong>in</strong>e</strong> at least <strong>in</strong> positions 2,3,7,8 arecategorized as toxics. Common acronym for thesepolychlor<strong>in</strong>ated dibenzo-p-diox<strong>in</strong>s (PCDD) andpolychlor<strong>in</strong>ated dibenzo-p-furans (PCDF) isPCDD/F, however the simple term "diox<strong>in</strong>s" isfrequently used <strong>in</strong> unqualified slang.The most dangerous is 2,3,7,8 tetrachlorodibenzo-pdiox<strong>in</strong>e.It is a solid material (melt<strong>in</strong>g po<strong>in</strong>t 259°C)practically <strong>in</strong>soluble <strong>in</strong> water; it can be dissolved <strong>in</strong>organic solvents and <strong>in</strong> fat. Its lethal dose differs forvarious animals, the extremes are 0.6 µg /kg forgu<strong>in</strong>ea pigs (Schwetz et al., 1973) and 5000 µg /kgfor hamsters (Henck et al., 1981) Data for othertested animals (m<strong>in</strong>k 4, rats 10-4000, chicken 20,monkey 70 µg /kg) are <strong>in</strong>side this <strong>in</strong>terval. It isformed <strong>in</strong> traces dur<strong>in</strong>g decomposition <strong>of</strong> anyorganic matter <strong>in</strong> presence <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong>. Itis formed naturally dur<strong>in</strong>g the wood and savannafires mostly as a component <strong>of</strong> ash. Aerosolsdistribute PCDD/F throughout land and result<strong>in</strong>gnatural background <strong>in</strong> soils is about 20.10 -12 g pergram <strong>of</strong> dry matter. The PCDD/F <strong>compounds</strong> arealso produced by slow decomposition <strong>of</strong> biomass <strong>in</strong>composts. Due to the development <strong>of</strong> organo<strong>chlor<strong>in</strong>e</strong>chemical <strong>in</strong>dustry and extensive application<strong>of</strong> chlor<strong>in</strong>ated agrochemicals, it is possible to traceenormous content <strong>of</strong> persistent chlor<strong>in</strong>ated<strong>compounds</strong> <strong>in</strong> sediments from the period 1930-1960.S<strong>in</strong>ce 1960, the concentration <strong>of</strong> androgenic <strong>chlor<strong>in</strong>e</strong><strong>compounds</strong> <strong>in</strong> environment steadily and significantlydecreases(Yake, 2005), (Verta et al., 2004). Toxicity<strong>of</strong> all PCDD/F is summarized by the toxicityequivalent I-TEQ, calculated as a sum <strong>of</strong> actualcontent <strong>of</strong> particular derivate multiplied by the factorI-TEF. I-TEF is equal to unity for the most toxic2,3,7,8-CDD and the other coefficients are derivedfrom The factors are considerably smaller than one,e.g. for the1,2,3,4,6,7,8,9 derivate it makes only0,001.Very complex literature review and analysis <strong>of</strong>9O81289 1276Odibenzo-p-diox<strong>in</strong>4376O34dibenzo-p-furanFig. 1 Formulas <strong>of</strong> basic <strong>compounds</strong> and number<strong>in</strong>g <strong>of</strong> position <strong>of</strong> eventual <strong>chlor<strong>in</strong>e</strong> derivates <strong>in</strong> PCDD/F2


the chemistry <strong>of</strong> PCDD/F, their formation andeffects can be found <strong>in</strong> documents <strong>of</strong> U.S.Environmental Protection Agency presentedrecently (EPA, 2005). This set <strong>of</strong> papers isdeclared as a draft, which cannot be quoted yet.Nevertheless, it represents several thousands <strong>of</strong>pages <strong>of</strong> valuable <strong>in</strong>formation with more than1200 references.Anyth<strong>in</strong>g like a safe limit <strong>of</strong> PCDD/F <strong>in</strong> food hasnot been declared. Present level 1 pg/(kg day) <strong>in</strong>European <strong>in</strong>dustrial countries is considered to beacceptable. Lethal poison<strong>in</strong>g <strong>of</strong> humans bydiox<strong>in</strong>s is unknown; <strong>in</strong> fatal cases diox<strong>in</strong>srepresent at most a m<strong>in</strong>or component besidesother evidently toxic compound. There are onlytwo well-documented cases <strong>of</strong> serious acutepoison<strong>in</strong>g <strong>of</strong> humans by diox<strong>in</strong>s. In the recentcase, Ukra<strong>in</strong>ian politician Yushenko accumulated1000 µg I-TEQ <strong>in</strong> his body (for comparison itcorresponds to the consumption <strong>of</strong> 150 tons <strong>of</strong>meat from a bad locality conta<strong>in</strong><strong>in</strong>g 6 pg/kg).Release <strong>of</strong> chlor-organic <strong>compounds</strong>,conta<strong>in</strong><strong>in</strong>g significant amount <strong>of</strong> diox<strong>in</strong>s, tak<strong>in</strong>gplace <strong>in</strong> Seveso, cased solely acute burns <strong>of</strong> sk<strong>in</strong>and mucous membranes, comparable with verylow exposition <strong>of</strong> war gases <strong>of</strong> yperit type.Chronic effects like immune suppression, birthdefects, hormonal imbalance, <strong>in</strong>creas<strong>in</strong>g cancer<strong>in</strong>cidence etc. were proved for laboratory animals.However evaluation <strong>of</strong> the data for less than 500people exposed to diox<strong>in</strong>s <strong>in</strong> Seveso is <strong>in</strong>sufficientto discrim<strong>in</strong>ate any statistically significant longtermeffects. Other <strong>in</strong>vestigation <strong>of</strong> humanexposure concerns Vietnam, where defoliantsAgent Orange were applied for 10 years <strong>in</strong> largeextent (70 thousands tons <strong>of</strong> chlor<strong>in</strong>ated diox<strong>in</strong>s,mostly not belong<strong>in</strong>g to the <strong>compounds</strong> listed astoxics; nevertheless, the release <strong>of</strong> m<strong>in</strong>orimpurities could make 300 kg I-TEQ that time).Even here, the correlation <strong>of</strong> the health effects tothe diox<strong>in</strong> exposition is not statisticallysignificant, when tak<strong>in</strong>g also <strong>in</strong> account the warstress, bad regimen and other synergic effects.Some <strong>in</strong>termediates <strong>of</strong> these defoliants wereparadoxically purchased <strong>in</strong> communistCzechoslovakia (ma<strong>in</strong>ly fom Chemko Strážske,and Spolana Neratovice). With respect to the lowtechnical level and to the secrecy measure, we canonly roughly estimate that more than 80 persons<strong>in</strong> the Spolana chlorphenol plant sufferedchronically or acute poison<strong>in</strong>g by diox<strong>in</strong>s thattime.One result <strong>of</strong> activities related to the SevesoDirective is <strong>in</strong>ventory <strong>of</strong> sources, emissions andimissions <strong>of</strong> PCDD/F. Reduction <strong>of</strong> PCDD/Femissions became an important criterion <strong>of</strong>technical culture <strong>of</strong> <strong>in</strong>dustrial processes, withoutrespect to the discussions how the given technologiesare important for the environment.4. ANTHROPOGENIC SOURCES OF PCDD/FToxic PCDD/F have not been anytime purposely<strong>in</strong>dustrially produced and their m<strong>in</strong>ute laboratorypreparation is limited to the production <strong>of</strong> analyticalstandards.Un<strong>in</strong>tentionally, PCDD/F are formed dur<strong>in</strong>g thermaltreatment and <strong>combustion</strong> anytime, when tar or sootand hydrogen chloride is released <strong>in</strong> presence <strong>of</strong>oxygen. In <strong>in</strong>dustrial countries, 75 % <strong>of</strong>anthropogenic emissions orig<strong>in</strong>ate <strong>in</strong> follow<strong>in</strong>g foursources:- <strong>in</strong>c<strong>in</strong>eration <strong>of</strong> mixed waste,- agglomeration <strong>of</strong> feed for metallurgy plants,- local furnaces (stoves, boilers, fireplaces, openfires),- hospital <strong>in</strong>c<strong>in</strong>erators.Surpris<strong>in</strong>gly, neither thermal power stations, norlarge dangerous waste <strong>in</strong>c<strong>in</strong>erators are listed. Onereason is that production <strong>of</strong> PCDD/F depends ma<strong>in</strong>lyon the thermal regime <strong>of</strong> the process, composition <strong>of</strong>the fuel be<strong>in</strong>g less important. The emissions <strong>of</strong>diox<strong>in</strong>s from chemical plants dur<strong>in</strong>g regularoperation are also less significant <strong>in</strong> the total balance.5. PCDD/F EMISSIONS FROM THE COMBUSTIONPROCESSESPCDD/F can come to the emission by three ways:1. In a simple case, diox<strong>in</strong>s are present <strong>in</strong> the fuel.It concerns waste <strong>in</strong>c<strong>in</strong>erators; <strong>in</strong> particular the<strong>in</strong>c<strong>in</strong>erators for liquidation <strong>of</strong> dangerous wastematerial with high <strong>chlor<strong>in</strong>e</strong> content. However,99.99 % conversion <strong>of</strong> diox<strong>in</strong>s destruction isreached <strong>in</strong> 1 s at 980°C; <strong>in</strong> this region thereaction speed ten times multiplies for every 80K temperature <strong>in</strong>crease (Shaub and Tsang,1983).2. In temperature range 300-800°C pyrolysis takesplace <strong>in</strong> organic <strong>compounds</strong> produc<strong>in</strong>g aromatichydrocarbons and chlor<strong>in</strong>ated aromatics <strong>in</strong>presence <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong>. Later also morecomplex <strong>compounds</strong> PCDD/F are synthesizedun<strong>in</strong>tentionally.3. As mentioned at high enough temperature, allorganic <strong>compounds</strong> are broken to small simplemolecules. Nevertheless, <strong>in</strong> the stage <strong>of</strong> flue gascool<strong>in</strong>g, number <strong>of</strong> synthetic reactions takesplace and PCDD/F are formed by the mechanismcalled "de novo". When alkali metals arecaptured by sulfur dioxide or by amphotericoxides, there rema<strong>in</strong>s volatile hydrogen chloride.It is oxidized by the Deacon reaction withoxygen at 300°C to extremely aggressiveelementary <strong>chlor<strong>in</strong>e</strong>. And at the sametemperature are usually present somehydrocarbons that can be attacked. About 1.5 %3


<strong>of</strong> <strong>chlor<strong>in</strong>e</strong> enters chloromethane andchlor<strong>of</strong>orm. Polyaromatic hydrocarbons(PAH) <strong>of</strong> tar are also chlor<strong>in</strong>ated and formchlorbenzene and number <strong>of</strong> precursors <strong>of</strong>PCDD/F synthesis. Important catalysts arecopper <strong>compounds</strong>. De novo synthesisdepends on- the residence time at the temperature 300-800°C (important measure for prevention<strong>of</strong> diox<strong>in</strong> formation is fast cool<strong>in</strong>g <strong>of</strong> fluegas),- presence <strong>of</strong> flue ash (the reactions runwell on its surface),- presence <strong>of</strong> metal <strong>compounds</strong> as catalysts(copper <strong>in</strong> particular),- content <strong>of</strong> soot and <strong>in</strong>organic chlorides <strong>in</strong>flue ash (they catalyze the formation <strong>of</strong>chlor<strong>in</strong>ated PAH),- presence <strong>of</strong> oxygen (it releases elementary<strong>chlor<strong>in</strong>e</strong> from chlorides).These pr<strong>in</strong>ciples are mostly qualitative. Withrespect to the small content <strong>of</strong> diox<strong>in</strong>s, theircomplicated and expensive analyses, an tosynergic effect <strong>of</strong> a great number <strong>of</strong> <strong>compounds</strong>,chang<strong>in</strong>g their composition <strong>in</strong> <strong>combustion</strong>processes, there have not been completed relatedthermodynamics data yet. Important fact is thatconcentration <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> <strong>in</strong> fuel is not consideredto be essential. 10-100 µg I-TEQ is formed bycontrolled <strong>combustion</strong> <strong>of</strong> 1000 kg <strong>of</strong> coal orbiomass. This amount <strong>of</strong> fuel conta<strong>in</strong>s usuallymore than 1 kg <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> (0.1 %), which iscomparatively so much that it can hardly affectthe equilibrium.Typical path <strong>of</strong> controlled <strong>combustion</strong><strong>in</strong>termediates and products is presented <strong>in</strong> Fig.2.The balance is based on 1000 kg <strong>of</strong> coal, which isone-m<strong>in</strong>ute consumption <strong>of</strong> medium-size<strong>in</strong>dustrial boiler.6 MAIN SOURCES OF DIOXINS1. Local residential furnaces like stoves, boilers,fireplaces and open fires represent anextended number <strong>of</strong> small, distributedsources. Their ma<strong>in</strong> disadvantage isuncontrolled regime and frequent operationout <strong>of</strong> the optimum conditions (application <strong>of</strong>improper or non-uniform fuel, wrong control<strong>of</strong> air supply, start-up and shut-down period,extremely slow or fast fuel load<strong>in</strong>g, etc.)Essential feature <strong>of</strong> the <strong>combustion</strong> <strong>in</strong> smalllocal furnaces is moderate temperature. Justthe problematic range 300-800°C, wherePCDD/F are formed and not destroyed isusual. Flue gases are not treated, lot <strong>of</strong> flueash is dispersed and large amount <strong>of</strong>dangerous chemicals is emitted to theenvironment. It is reason why the lead<strong>in</strong>g areas<strong>in</strong> the world balance <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> emissions areCh<strong>in</strong>a, India, Africa and Lat<strong>in</strong> America. Dur<strong>in</strong>gthe regular <strong>combustion</strong> <strong>of</strong> 1000 kg <strong>of</strong> dry wood,the stoves emissions are 1-3 µg I-TEQ, forfireplaces and open air fires it is up to 30 µg I-TEQ/ton. Dur<strong>in</strong>g <strong>combustion</strong> <strong>of</strong> fuel with high<strong>chlor<strong>in</strong>e</strong> content like waste wood treated with<strong>chlor<strong>in</strong>e</strong> conta<strong>in</strong><strong>in</strong>g <strong>in</strong>secticides and fungicidesthe production <strong>of</strong> diox<strong>in</strong>s <strong>in</strong>creases and 500 µg I-TEQ/ton. Common backyard burn<strong>in</strong>g <strong>of</strong>apparently <strong>in</strong>ert waste material from householdand garden<strong>in</strong>g is significant source <strong>of</strong> PCDD/F <strong>in</strong>developed countries. It was estimated thatbonfires and fireworks celebrat<strong>in</strong>g the GuyFawkes Day every November released about14% <strong>of</strong> 1-year diox<strong>in</strong>s emissions <strong>in</strong> Brita<strong>in</strong>.Destruction <strong>of</strong> PVC <strong>in</strong>sulation from copper wiresby uncontrolled <strong>combustion</strong> is reprehensible,though it can be safely done <strong>in</strong> <strong>in</strong>dustrialtechnologies.2. Due to non-uniformity <strong>of</strong> feed and its lowercalorific capacity <strong>in</strong> waste <strong>in</strong>c<strong>in</strong>erators, there isusually a significant <strong>of</strong> temperature oscillationand a higher probability to operate <strong>in</strong> below800°C. Chlor<strong>in</strong>e is usually present <strong>in</strong> the feedand large amount <strong>of</strong> fly ash conta<strong>in</strong><strong>in</strong>g number<strong>of</strong> metallic elements is present. The most <strong>of</strong>PCDD/F either from feed, or from lowtemperature <strong>in</strong>c<strong>in</strong>eration, or produced de novo iscaptured as a solid part <strong>of</strong> fly ash. In the wellcontrolledwaste <strong>in</strong>c<strong>in</strong>erators, like <strong>in</strong> the<strong>in</strong>dustrial coal fire boilers, all fuel is subjected tosuch a high temperature that any chlor<strong>in</strong>atedorganic <strong>compounds</strong> are decomposed and de novosynthesis is suppressed by fast cool<strong>in</strong>g <strong>of</strong> fluegas. Measurements (Lahl et al., 1991) werecarried out <strong>in</strong> a municipal waste <strong>in</strong>c<strong>in</strong>eratorwhere 90 µg I-TEQ/ton was fed, the relatedemissions conta<strong>in</strong>ed 9 µg <strong>in</strong> bed ash, 0.9 µg <strong>in</strong>flue ash and 0.5 µg <strong>in</strong> gas stake emissions. Someadvanced technologies recommend to remove <strong>in</strong>a second step the PCDD/F adsorbed on the flueash by bak<strong>in</strong>g and to liquidate them separately.3. Iron ore s<strong>in</strong>ter<strong>in</strong>g plants are form<strong>in</strong>g granulesfrom iron ore and steelmak<strong>in</strong>g dust by heat<strong>in</strong>gwith coke dust. Nonferrous metals, <strong>in</strong>clud<strong>in</strong>gcopper <strong>in</strong> form volatile chlorides are present <strong>in</strong>recycled dust. Comparatively slow heat<strong>in</strong>g ancool<strong>in</strong>g with a long residence <strong>in</strong> the undesirabletemperature range is essential for synthesis <strong>of</strong>organo<strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong>. The most <strong>of</strong>PCDD/F condense on released as a airborneparticles. Part <strong>of</strong> the dust is dumped as adangerous material, the other part is returned tothe steelmak<strong>in</strong>g process. Anyhow, vast amount<strong>of</strong> aerosol is emitted. The iron ore s<strong>in</strong>ter plants4


are major sources <strong>of</strong> airborne PCDD/Femissions (Rappe, 1992), (Lexen et al., 1993),(Lahl, 1993 and 1994).4. Another important class <strong>of</strong> PCDD/F emissionsare medical waste <strong>in</strong>c<strong>in</strong>erators. They shouldmanage <strong>in</strong> number <strong>of</strong> localities heterogeneousmicrobiologically contam<strong>in</strong>ated material. It isdone <strong>in</strong> comparatively small facilities withsimple (if any) treatment <strong>of</strong> flue gas.Emissions up to 5000 µg TEQ/t are reported.Though high percentage <strong>of</strong> PVC <strong>in</strong> hospitalwaste is usually suspected, this level <strong>of</strong>emissions goes evidently on account <strong>of</strong> badcontrol <strong>of</strong> <strong>combustion</strong> <strong>in</strong> outdated k<strong>in</strong>d <strong>of</strong>furnaces.Any numbers concern<strong>in</strong>g the concentration <strong>of</strong>PCDD/F and their <strong>in</strong>ventory should be takencritically. Even the highest concentrations are sosmall that it requires special analytical tools. Price <strong>of</strong>one analytical test is charged <strong>in</strong> hundreds <strong>of</strong> US$.Moreover, there is a serious problem <strong>of</strong> sampl<strong>in</strong>g.Scatter <strong>of</strong> the data is considerable, which isfrequently misused to declare biased conclusions byoppos<strong>in</strong>g camps <strong>of</strong> “chlorophiles” and “ecologists”.Polychlor<strong>in</strong>ated diox<strong>in</strong>-like <strong>compounds</strong> stays vaporat elevated temperatures only. The significant part <strong>of</strong>these <strong>compounds</strong> rapidly settles on any solid surfaces<strong>of</strong> aerosols, ash and equipment walls, later <strong>in</strong> theenvironment on plant leaves, soil and water surfaces.Later path <strong>of</strong> diox<strong>in</strong>s and their very slowdecomposition cannot be simply traced. Moreover,the imission data <strong>in</strong>terfere with a backgroundorig<strong>in</strong>ated <strong>in</strong> former accidental forest and savannafires.10 t 1 t 100 kg 10 kg 1 kg 100 g 10 g 1 g 100 mg 10 mg 1 mg 100 µg 10 µg 1 µg 100 ngN 2NO xchlormethanschlorbenzenesCO 2H 2 OCOPCDD/FhydrocarbonsPAHSO 2HClCl 2HgFLUE GASKClheavy metalsFLUE ASHPCDD/FSiO 2 ,Al 2 O 3 ,CaSOFe 2 O 3 .. 4.K 2 SO 4BOTTOM ASHN 2 O 2AIRC H OcombustiblesSKClashheavy metalsHgINPUTCOALLIMESTONEFig. 2 Estimate <strong>of</strong> quantitative amount <strong>of</strong> particular components for <strong>combustion</strong> <strong>of</strong> 1000 kg coal <strong>in</strong> a fluid bed boiler withdry desulfurization5


7. ENERGY FROM BIOMASS AND ALTERNATIVEFUELSEnergy from biomass and <strong>alternative</strong> <strong>fuels</strong>is on issue <strong>in</strong> last decades. Massive support <strong>of</strong>related activities comes even from USgovernment, without respect to its quite reservedapproach to the commitment to reduce emissions<strong>of</strong> carbon dioxide. US Department <strong>of</strong> Energy(DOE, 2001) is propos<strong>in</strong>g to substitute 15 % <strong>of</strong>coal by biomass <strong>in</strong> power stations up to 400 MW.11 large scale facilities just operate <strong>in</strong> USA. Themost <strong>of</strong> them use powder burners, s<strong>in</strong>gle plant <strong>in</strong>Tacoma (Hannan and Rottler, 2005) has a fluidbed boilers 2×25MW. 5 facilities are reported <strong>in</strong>Europe, the most significant are straw powerstations <strong>in</strong> Denmark.Different granulometry classes <strong>of</strong> the sizeand shape <strong>of</strong> fuel particles may destabilize thefluid bed, formation <strong>of</strong> plugs and short circuitscan be obta<strong>in</strong>ed namely when the particles arenon-uniformly distributed (Kostamo, 1999)Respective oscillation <strong>of</strong> temperature can provokeformation <strong>of</strong> polyaromatic hydrocarbons (PAH), andpersistent organic pollutants (POP) <strong>in</strong>clud<strong>in</strong>g<strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong> up to PCDD/F. Even m<strong>in</strong>oramount <strong>of</strong> transition metals <strong>compounds</strong> stronglyaffect composition and structure <strong>of</strong> bottom ash andflue ash.Th<strong>in</strong>ner ash particles from biomass moreeasily deposits on the walls and heat transfersurfaces. In presence <strong>of</strong> alkali metals they may formhard glassy layers. Important prerequisite <strong>of</strong> largescaleuse <strong>of</strong> <strong>alternative</strong> <strong>fuels</strong> is just a successfulsolution <strong>of</strong> the problems <strong>of</strong> crusts and corrosion(Sami et al. (2001).To <strong>in</strong>vestigate these potential risks, the effect<strong>of</strong> addition <strong>of</strong> several <strong>alternative</strong> <strong>fuels</strong> to coal wasstudied experimentally <strong>in</strong> an <strong>in</strong>dustrial fluid bedcombustor.8. EXPERIMENTALThe experiments have been carried out <strong>in</strong>175 MW fluid bed boiler K11 <strong>in</strong> the paper millFranschach Štětí. The equipment is described <strong>in</strong>details <strong>in</strong> other parts <strong>of</strong> the presented research report.Tab.1 Mass, energy and <strong>chlor<strong>in</strong>e</strong> flow <strong>in</strong> the <strong>combustion</strong> processRun: 1 2 3Material balancecoal kg/h 30000 35000 26700wood and bark chips kg/h - 19800 15200sewadge sludge kg/h - - 15200refuse-derived-fuel kg/h - - 1000limestone kg/h 3490 4320 3240bottom ash kg/h 3670 4770 3710fly ash kg/h 5510 7180 5560flue gas Nm 3 /h 167000 242000 247000Energy <strong>of</strong> fuelcoal MW 123 139 107organic <strong>fuels</strong> MW - 31 46total MW 123 170 153Temperaturefluid bed °C 880 850 830residence time s 4 4 4cool<strong>in</strong>g time s 4 4 4stack °C 160 160 160Chlor<strong>in</strong>e balancecoal kg/h 15.5 10.6 8.3wood and bark chips kg/h - 4.4 3.4sewadge sludge kg/h - - 0.3refuse-derived-fuel kg/h - - 0.1limestone kg/h 1.4 3.5 3.1bottom ash kg/h 5.8 6.3 4.2fly ash kg/h 6.4 7.2 5.4flue gas kg/h 4.7 6.3 5.5Copper <strong>in</strong>puttotal kg/h 0.6 0.9 1.0PCDD/Fflue gas µg/h 1.7 2.9 3.76


The research has been supported by the GrantAgency <strong>of</strong> the Czech Republic as a project GACR101/03/1402.The boiler was designed for lignite; thesupply comes from North Bohemian Brown CoalDistrict (Most Bas<strong>in</strong>). As <strong>alternative</strong> fuel,follow<strong>in</strong>g materials have been tested:- wood chips with bark from pulp plant,- paper mill sewage sludge,- refuse-derived fuel conta<strong>in</strong><strong>in</strong>g chopped paper,textile and plastics from municipal waste.As shown <strong>in</strong> Tab.1, the applied <strong>alternative</strong><strong>fuels</strong> do not br<strong>in</strong>g <strong>in</strong>to the balance any essential<strong>in</strong>put streams <strong>of</strong> <strong>chlor<strong>in</strong>e</strong>. Wood and bark chipsconta<strong>in</strong> 200 ppm Cl, the sewage sludge 20 ppmCl, and the applied refuse-derived fuel 130 ppm.The more important is content 300-520 ppm Cl <strong>in</strong>the lignite. Surpris<strong>in</strong>g fact is comparatively largecontent <strong>of</strong> Cl <strong>in</strong> the limestone used fordesulfuration.Analysis <strong>of</strong> composition <strong>of</strong> particulate streamsproved that:- <strong>chlor<strong>in</strong>e</strong> content <strong>in</strong> <strong>alternative</strong> fuel was lowerthan <strong>in</strong> coal <strong>of</strong> the same mass and even thesame thermal content- content <strong>of</strong> copper and other heavy metals <strong>in</strong><strong>alternative</strong> fuel was considerably lower than <strong>in</strong>coal itself,- content <strong>of</strong> alkali metals <strong>in</strong> <strong>alternative</strong> fuel wasalso lower than <strong>in</strong> coal.With respect to the above facts, the <strong>alternative</strong>fuel applied does not br<strong>in</strong>g any problems <strong>in</strong> itschemical composition. Potential problem mayoccur <strong>in</strong> the effects to the temperature regime <strong>in</strong>the fluid bed, caused by non-uniformity and lowerthermal content <strong>of</strong> the fuel.Basic data on the <strong>chlor<strong>in</strong>e</strong> streams andtemperatures are presented <strong>in</strong> Tab.1. Evidently,distribution <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> to the emissions – bottomash, flue ash and flue gas <strong>in</strong> stack - has not beenchanged significantly. It can be assumed that thechemical speciation <strong>of</strong> the stream has not vary aswell. Presented data on PCDD/F supports thisstatement.9. CONCLUSIONLow emission <strong>of</strong> diox<strong>in</strong>s is a criterion <strong>of</strong>technological excellence <strong>of</strong> the <strong>combustion</strong> anddownstream process<strong>in</strong>g <strong>of</strong> flue gas. It is a wellknownfact, that content <strong>of</strong> PCDD/F dependsprimarily on the uniformity <strong>of</strong> <strong>combustion</strong> andtemperature regime <strong>in</strong> the bed and <strong>in</strong> the way <strong>of</strong>flue gas cool<strong>in</strong>g and ash separation. Content <strong>of</strong><strong>chlor<strong>in</strong>e</strong> with<strong>in</strong> the limits (0.1-1 kg Cl per 1000 kg<strong>of</strong> fuel) has a m<strong>in</strong>or effect. The most <strong>of</strong> the<strong>chlor<strong>in</strong>e</strong> is reta<strong>in</strong>ed <strong>in</strong> ash as environmentallyfriendly or at least <strong>in</strong>ert <strong>in</strong>organic <strong>compounds</strong>, lessthan 0.1 % <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> <strong>in</strong>put is emitted <strong>in</strong> flue gas asvolatile organic <strong>compounds</strong>. Content <strong>of</strong> toxicpolychlor<strong>in</strong>ated dibenzo-diox<strong>in</strong>s and dibenzo-furansis seven decadic orders lower, i.e. few hundredsnanograms per ton <strong>of</strong> fuel. Even the large powerplants us<strong>in</strong>g low grade coal conta<strong>in</strong><strong>in</strong>g seriousamount <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> are not classified as a ma<strong>in</strong>source <strong>of</strong> PCDD/F.In this work, these assumptions were checked forthe fluid bed boiler 175 MW with dry desulfurationdur<strong>in</strong>g <strong>combustion</strong> <strong>of</strong> <strong>alternative</strong> fuel. There are twopotential reasons for worsen<strong>in</strong>g the emissions for<strong>alternative</strong> fuel. First, it may be <strong>in</strong>creas<strong>in</strong>g <strong>in</strong>put <strong>of</strong><strong>chlor<strong>in</strong>e</strong> with fuel. It was not our case. Second, theremay be lower and oscillat<strong>in</strong>g temperature. In ourfluid bed the temperature level was kept above800°C even with the <strong>alternative</strong> fuel. Therefore therewas no reason to f<strong>in</strong>d any adverse effect to theemission <strong>of</strong> <strong>chlor<strong>in</strong>e</strong> <strong>compounds</strong> and their speciation.In particular, it has been proved by determ<strong>in</strong>ation <strong>of</strong>low toxicity equivalent I-TEQ <strong>of</strong> PCDD/F <strong>in</strong> flue gasfor all our fuel comb<strong>in</strong>ations. A hypotheses that theslight variation <strong>of</strong> diox<strong>in</strong> production can becorrelated with the copper content <strong>in</strong> fuel seems to beplausible, but it should be checked us<strong>in</strong>g moreextended experimental material. With lower level <strong>of</strong>alkali metals <strong>in</strong> <strong>alternative</strong> fuel, the <strong>in</strong>crustation <strong>of</strong>ash on walls is not on issue; this may be problemwhen combust<strong>in</strong>g straw or reed.The large-scale experiments proved thefeasibility <strong>of</strong> addition <strong>of</strong> large percentage, up to50 %, <strong>of</strong> <strong>alternative</strong> organic <strong>fuels</strong>, namely wood andbark chips, paper mill sewage sludge, and choppedpaper, textile and plastic particles, to the fluid bedboiler as a substitute for lignite. 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