08 YZF-R6

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To be tightened Part No. Part Name Screw dia. Tightening Q’tyx torque N•mpitch (kgf•m)PLATE,90149-06082 SCREW M6 x 1.0 12.0±2 (1.2±0.2) 3BREATHER x C/C1COVER,90149-06080 SCREW M6 x 1.0 10.0±2 (1.0±0.2) 3CRANKCASE 1x STATORASSYPLUG WITH 90149-06082 SCREW M6 x 1.0 12.0±2 (1.2±0.2) 1COMMUNICATIONHOLE xCRANKCASE 1Install COVER, 90110-06060 BOLT, M6 x 1.0 10.0±2 (1.0±0.2) 3HEXAGONCHAIN CASE.SOCKETHEADInstall M36Y-15189- PLUG M16 x 1.5 8.0±2 (0.8±0.2) 2 TAKE CARE00NOT TO OVER-GALLERYTIGHTENPLUG.COVER,90149-06082 SCREW M6 x 1.0 10.0±2 (1.0±0.2) 1 STATOR LEADCRANKCASE 1x CLAMPInstall COVER. 90109-06015 BOLT M6 x 1.0 12.0±2 (1.2±0.2) 5Install OIL PIPE 90110-06161 BOLT, M6 x 1.0 12.0±2 (1.2±0.2) 2HEXAGON(OUTSIDE)SOCKETHEADCRANKCASE 2 90110-06168 BOLT, M6 x 1.0 10.0±2 (1.0±0.2) 2HEXAGONx PICKUPSOCKETHEADEmbedded inCRANKCASE xSTUD,EMBEDDEDInstallPRESSUREPLATE.BOSS, CLUTCHx MAIN AXLE90116-1002* BOLT,STUD90159-06024 SCREW,W/W4B1-16377-70M10 x 1.25(HEIGHT68.2±1)10M6 x 1.0 8.0±2 (0.8±0.2) 6NUT, LOCK M20 x 1.0 115.0±5(11.5±0.5)Remarks1 CRIMP ANDAPPLY OILBOTH TOTHREAD ANDBEARING SUR-FACE.– 49 –
To be tightened Part No. Part Name Screw dia.xpitchBOSS,PRESSUREPLATE x BOLT,STUDInstallSPROCKET,DRIVE.HOUSING,BEARINGInstallSTOPPER,SHAFT BAR.STOPPERembedded inCRANKCASEInstall ARM,SHIFT.Install ROTOR,PICKUP.InstallSTARTERMOTOR.NEUTRALSWITCH ASSYInstall OILLEVELSENSOR.SPEEDSENSOR x C/CCAM SENSOR xCOVER H/CWIREHARNESS(NEGATIVELEAD WIRE)2C0-16374-00BOLT,STUDM8 x 1.25 25.0±2 (2.5±0.2) 690179-20005 NUT M20 x 1.0 85.0±5 (8.5±0.5) 1 NO OIL SHALLBE STUCK.CRIMP.90151-06024 SCREW,CROSS-RECESSEDCOUNTER-SUNK90110-06182 BOLT,HEXAGON1D7-18127-00STOPPER,SCREW95822-06020 BOLT,FLANGE90105-08113 BOLT,FLANGE90105-06083 BOLT,FLANGE(SMALLHEAD)3GB-82540-01NEUTRALS/W ASSY95022-06016 BOLT,FLANGE(SMALLHEAD)91312-06016 BOLT,HEXAGONSOCKETHEAD90110-06175 BOLT,HEXAGONSOCKETHEAD91380-06012 BOLT,HEXAGONSOCKETHEADTighteningtorque N•m(kgf•m)M6 x 1.0 12.0±2 (1.2±0.2) 3 CRIMP.M6 x 1.0 10.0±2 (1.0±0.2) 2M8 x 1.25 22.0±2 (2.2±0.2) 1M6 x 1.0 10.0±2 (1.0±0.2) 1 CHECK FORSERRATIONTIGHTENINGUP.M8 x 1.25 35.0±5 (3.5±0.5) 1M6 x 1.0 10.0±2 (1.0±0.2) 2M10 x 1.25 19.6±2 (2.0±0.2) 1 OVERTIGHTEN-ING LEADS TODAMAGE.M6 x 1.0 10.0±2 (1.0±0.2) 2 APPLY GREASETO O-RING.M6 x 1.0 10.0±2 (1.0±0.2) 1M6 x 1.0 7.5±1.5(0.75±0.15)Q’tyM6 x 1.0 10.0±2 (1.0±0.2) 11Remarks– 50 –
Page 3 and 4: CONTENTS1 Engine Specifications....
Page 6: 2. Spark plug set (5FL-R045Q-70)Par
Page 9 and 10: 5. Valve Spring Set (2C0-A2110-70)P
Page 11 and 12: 8. Throttle Body Clamp Assembly (2C
Page 13 and 14: STDA/C ASSY.REMOVEKIT!Insertiondire
Page 15 and 16: 12. Slipper Clutch Setting Set (4B1
Page 17 and 18: When installing the kit parts, the
Page 19 and 20: Parts ListNo. PART No. PART NAME Q'
Page 21 and 22: YZF-R6 Speed ListEngine speed (rpm)
Page 23 and 24: 30282938292830323631332928273534212
Page 25 and 26: 15. Drive SprocketParts ListNo. PAR
Page 27 and 28: 17. ACM Set (2C0-F1400-71)Parts Lis
Page 29 and 30: • The switch installed to the STD
Page 31 and 32: 19. ECU Set (2C0-8591A-80)Parts Lis
Page 33 and 34: • Use of the ECU in the kit and t
Page 35 and 36: 2-2 Vehicle Accessories21. Engine P
Page 37 and 38: Before mounting the protector, cut
Page 39 and 40: 24. Front Fork Spring SetParts List
Page 41 and 42: 25. Steering Damper Stay Set (2C0-C
Page 43 and 44: 27. Front Spare Wheel Assembly (2C0
Page 45 and 46: 29. Throttle Set (2C0-C6300-70)Part
Page 47 and 48: 3 Tightening Torque ListEngineTo be
Page 49 and 50: To be tightened Part No. Part Name
Page 51: CRANKCASE 1x CRANKCASE2CRANKCASE 1x
Page 55 and 56: BodyTo be tightened Part No. Part N
Page 57 and 58: To be tightened Part No. Part Name
Page 59 and 60: Installing the CrankcaseTightening
Page 61: Published by YAMAHA MOTOR ENGINEERI

08 YZF-R6

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