08 YZF-R6

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To be tightened Part No. Part Name Screw dia.xpitchCON ROD XCAP, CON RODACM ROTOR xCRANKSHAFTTENSIONERASSY xCYLINDERInstall COVER,THERMOSTAT.2C0-11654-002C0-1165A-00BOLT,CON RODBOLT,CON ROD90179-07001 NUT M7 x 0.75 14.7±1.47(1.5±0.15)+180°±5°90105-126A8BOLT,FLANGE90110-06106 BOLT,HEXAGONSOCKETHEAD91312-06020 BOLT,HEXAGONSOCKETHEADTighteningtorque N•m(kgf•m)M7 x 0.75 8 APPLY SUMICOMORI ASSY OIL150.M7 x 0.75 8 APPLY SUMICOMORI ASSY OIL150.8 APPLY SUMICOMORI ASSY OIL150.M12 x 1.25 70±5 (7.0±0.5) 1 DEGREASETAPERED SUR-FACE. APPLYOIL BOTH TOBOLT BEARINGSURFACE ANDTHREAD ANDTO BOTH SIDESOF WASHER.USE MORI-COATEDWASHER.M6 x 1.0 12.0±2 (1.2±0.2) 2 INSTALL TEN-SIONER ASSY.M6 x 1.0 12.0±2 (1.2±0.2) 2Install JOINT. 90105-06082 BOLT, M6 x 1.0 10.0±2 (1.0±0.2) 2FLANGE,SMALLHEADInstall WATER 90110-06140 BOLT, M6 x 1.0 12.0±2 (1.2±0.2) 2HEXAGONPUMP.SOCKETHEADOIL PUMP 95812-06030 BOLT, M6 x 1.0 12.0±2 (1.2±0.2) 2ASSY xCRANKCASE 2FLANGEOIL PUMP 95812-06080 BOLT, M6 x 1.0 12.0±2 (1.2±0.2) 1ASSY xCRANKCASE 2FLANGECOVER,90109-06015 BOLT M6 x 1.0 12.0±2 (1.2±0.2) 13STRAINER xCRANKCASE 2DRAIN BOLT for 90340-14132 PLUG, M14 x 1.5 43.0±4 (4.3±0.4) 1 DRAIN BOLTSTRAIGHTCOVER,SCREWSTRAINERQ’tyRemarks– 45 –
To be tightened Part No. Part Name Screw dia.xpitchTighten UNIONBOLT forFILTER.ELEMENT, OILFILTERHOLDER xCRANKCASE 2PIPE, OIL xCRANKCASE 2OIL COOLER xCARNKCASE 2UPPER CASE xCAP CASEASSYUPPER CASE xLOWER CASEELEMENT xUPPER CASEJOINT,CARBURETOR1 x THROTTLETHROTTLE xFUNNELLOWER FILTERCASE xFUNNEL(SUPPORTUNIT)InstallTHROTTLEWIRENUT, RING xHEAD90401-20145 BOLT,UNION5GH-13440-20OILCLEANERASSY90110-06161 BOLT,HEXAGONSOCKETHEAD90110-06161 BOLT,HEXAGONSOCKETHEAD5EB-12822-00BOLT,UNION92012-06020 BOLT,BUTTONHEAD98902-05020 SCREW,CROSSRECESSBINDING98902-05020 SCREW,CROSSRECESSBINDING90450-56007 HOSECLAMPASSYM20 x 1.5 70.0±5 (7.0±0.5) 1M20 x 1.5 17.0±2 (1.7±0.2) 1 APPLY GREASETO O-RING.M6 x 1.0 12.0±2 (1.2±0.2) 2M6 x 1.0 12.0±2 (1.2±0.2) 2M20 x 1.5 63.0±3 (6.3±0.3) 1 APPLY OIL TOTHREAD ANDBEARING SUR-FACE.M6 x 1.0 5.0±0.5(0.5±0.05)M5 x 0.8 2.0±0.5(0.2±0.05)M5 x 0.8 2.0±0.5(0.2±0.05)M5 x 0.8 2.0 – 2.5(0.2 – 0.25)90109-05011 BOLT M5 x 0.8 3.4 – 5(0.34 – 0.5)90159-05035 SCREW,WITHWASHER13S-26302-00THROT-TLE WIREASSY.Tighteningtorque N•m(kgf•m)M5 x 0.8 2.5±0.5(0.25±0.05)M6 x 1.0 3.5 – 5.5(0.35 – 0.55)Q’ty41014 CONTACT-FITCOLLAR ORTORQUE CON-TROL90179-08410 NUT M8 x 1.25 20.0±2 (2.0±0.2) 8 TIGHTENEXHAUST PIPE& HEAD.622Remarks– 46 –
Page 3 and 4: CONTENTS1 Engine Specifications....
Page 6: 2. Spark plug set (5FL-R045Q-70)Par
Page 9 and 10: 5. Valve Spring Set (2C0-A2110-70)P
Page 11 and 12: 8. Throttle Body Clamp Assembly (2C
Page 13 and 14: STDA/C ASSY.REMOVEKIT!Insertiondire
Page 15 and 16: 12. Slipper Clutch Setting Set (4B1
Page 17 and 18: When installing the kit parts, the
Page 19 and 20: Parts ListNo. PART No. PART NAME Q'
Page 21 and 22: YZF-R6 Speed ListEngine speed (rpm)
Page 23 and 24: 30282938292830323631332928273534212
Page 25 and 26: 15. Drive SprocketParts ListNo. PAR
Page 27 and 28: 17. ACM Set (2C0-F1400-71)Parts Lis
Page 29 and 30: • The switch installed to the STD
Page 31 and 32: 19. ECU Set (2C0-8591A-80)Parts Lis
Page 33 and 34: • Use of the ECU in the kit and t
Page 35 and 36: 2-2 Vehicle Accessories21. Engine P
Page 37 and 38: Before mounting the protector, cut
Page 39 and 40: 24. Front Fork Spring SetParts List
Page 41 and 42: 25. Steering Damper Stay Set (2C0-C
Page 43 and 44: 27. Front Spare Wheel Assembly (2C0
Page 45 and 46: 29. Throttle Set (2C0-C6300-70)Part
Page 47: 3 Tightening Torque ListEngineTo be
Page 51 and 52: CRANKCASE 1x CRANKCASE2CRANKCASE 1x
Page 53 and 54: To be tightened Part No. Part Name
Page 55 and 56: BodyTo be tightened Part No. Part N
Page 57 and 58: To be tightened Part No. Part Name
Page 59 and 60: Installing the CrankcaseTightening
Page 61: Published by YAMAHA MOTOR ENGINEERI

08 YZF-R6

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