08 YZF-R6

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Transmission AssemblyThe seal side should face outward (one sideseal bearing) and press in the bearing cup allthe way into the case until it touches bottom.Points to be careful of the oil seal assemblyThe convex part on the oil seal should beput into the case groove vertically so thatthe oil seal does not fall over and is tightlyfit into the bearing cup of the bearing.(Apply grease to the lip.)Apply molybdenum oil to inside of diameter.After assembly, it should rotate smoothly.Apply molybdenum oil to the inside diameterand end. After assembly, it should rotatesmoothly.Apply molybdenum oil to teeth of spline.After assembly, it should slide smoothly.Matching markMatching markWasherWasherNOTE:• Always use a new circlip.• Do not mistake the washer and circlip directions.(See drawing below.)CirclipShaftWasherGearShaftEdgePortion REdgePortion RPosition the abutment joint of the circlipright between the splines.Detail of installation of washerMatching markMatching markWasherRotate washer so that its teeth meet axlesplineteeth on the axle, and then lock withwasher’s claw.Assemble washer with putting togethertheir matching mark.Circlip(Directionnot applicable)ShaftDetail of installation of circlipWasherGearWasherPosition the abutment joint of thecirclip right between the splines.EdgePortion RShaftDetail of installation of washerDetail of installation of circlip– 21 –
15. Drive SprocketParts ListNo. PART No. PART NAME Q'TY REMARKS1 2C0-17460-74 SPROCKET, DRIVE 1 14T2 2C0-17460-75 SPROCKET, DRIVE 1 15T3 2C0-17460-76 SPROCKET, DRIVE 1 16TThese parts are for 520 chains (STD=525 chain).Use the nuts for the kit to mount the drive sprocket.These sprockets are manufactured to be compatible with new and old models.GROOVEMACHININGSTAMP OF THE NUMBER OFTEETH ON BOTH SIDES2CO ('06 and after YZF-R6)Install with the grooved surfacefacing outside of the chassis.5SL ('05 and previous YZF-R6)Install with the grooved surfacefacing inside of the chassis.CAUTION:Take care not to install the sprocket in the wrong direction. If it is installed in the wrongdirection, it will cause the misalignment of the drive and rear sprockets, leading to theloss of power.– 22 –
Page 3 and 4: CONTENTS1 Engine Specifications....
Page 6: 2. Spark plug set (5FL-R045Q-70)Par
Page 9 and 10: 5. Valve Spring Set (2C0-A2110-70)P
Page 11 and 12: 8. Throttle Body Clamp Assembly (2C
Page 13 and 14: STDA/C ASSY.REMOVEKIT!Insertiondire
Page 15 and 16: 12. Slipper Clutch Setting Set (4B1
Page 17 and 18: When installing the kit parts, the
Page 19 and 20: Parts ListNo. PART No. PART NAME Q'
Page 21 and 22: YZF-R6 Speed ListEngine speed (rpm)
Page 23: 30282938292830323631332928273534212
Page 27 and 28: 17. ACM Set (2C0-F1400-71)Parts Lis
Page 29 and 30: • The switch installed to the STD
Page 31 and 32: 19. ECU Set (2C0-8591A-80)Parts Lis
Page 33 and 34: • Use of the ECU in the kit and t
Page 35 and 36: 2-2 Vehicle Accessories21. Engine P
Page 37 and 38: Before mounting the protector, cut
Page 39 and 40: 24. Front Fork Spring SetParts List
Page 41 and 42: 25. Steering Damper Stay Set (2C0-C
Page 43 and 44: 27. Front Spare Wheel Assembly (2C0
Page 45 and 46: 29. Throttle Set (2C0-C6300-70)Part
Page 47 and 48: 3 Tightening Torque ListEngineTo be
Page 49 and 50: To be tightened Part No. Part Name
Page 51 and 52: CRANKCASE 1x CRANKCASE2CRANKCASE 1x
Page 55 and 56: BodyTo be tightened Part No. Part N
Page 59 and 60: Installing the CrankcaseTightening
Page 61: Published by YAMAHA MOTOR ENGINEERI

08 YZF-R6

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