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Microfinishing Film - Norton

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Improved!Q351R/Q351S microfinishing filmsFOR POWERTRAIN APPLICATIONSProprietary New StructureMaximizes Stock Removalwith Better FinishPremium, heat-treated aluminum oxide grain, andunique coating and backing technology are specificallydesigned for precision microfinishing film applicationsdelivering high material removal and exceptional finish.


Q351R/Q351S microfinishing filmsFOR POWERTRAIN APPLICATIONSAvailabilityAll <strong>Norton</strong> Finium Q351R and Q351S products are custom made to your exact requirements.Abrasive: A/O Grit RangeColors(Micron Sizes) Backings Shape AvailabilityPurple80 micronsYellowBlackBlueGreenRedOrangeLt. Gray60 microns50 microns40 microns30 microns20 microns15 microns9 micronsQ351R – roughQ351S – smoothStraight-edge rollsScalloped-edge rollsBeltsDiscsSheetsKey APPLICATIONS❚❚Camshaft lobes and journals❚❚Crankshaft mains, pins,thrust walls, and oil seals❚❚Transmission shafts❚❚Axles❚❚Cylinder shafts❚❚Hydraulic spool valves❚❚Track pins and bushings❚❚ABS brake drums❚❚Compressor shafts❚❚Torque convertor covers❚❚Engine balance shafts❚❚Drive sprocket assemblies❚❚Turbine shafts❚❚Final drive sun gears❚❚Steering tripots❚❚Bearing production❚❚Roll finishing❚❚Patent issued for high performanceresin system: 8,287,611❚❚Patent pending for new back coatWhen Specifying standard Scalloped EdgesW: Total width of the rollS: Step from peak to peakD: Depth from peak to valleyO: Offset from peak on one side to peak on the opposite side.We recommend that O be half of S.NOTE: Custom edge designs are also available.wOSdwww.nortonindustrial.com


Q351R/Q351S microfinishing filmsFOR POWERTRAIN APPLICATIONSCASE HISTORIESLink Pin PolishingProduct: <strong>Norton</strong> Finium Q351R 50 micron film rolls; new machine,no competitor involvedMaterial: Hardened steel 54-62 HRCCoolant: Water-basedTooling: 80 Durometer, color-coded film-backing rollerResults: <strong>Norton</strong> Finium Q351R rolls produced key tolerances of0.25 Ra, 75% Rmr Bearing RatioAchieved 0.207 Ra, 82%No need for adjustments in the newly-installed machine;product approved by customerRoll FinishingProduct: <strong>Norton</strong> Finium Q351S 15 micron film rolls vs. competitive 15and 9 micron microfinishing smooth film rollsMaterial: SteelResults: <strong>Norton</strong> Finium rolls achieved target finish with a 15 micronproduct in place of a 2-step 15/9 micron process, thuseliminating a step and costs in the finishing process. Improvedcurrent finishing time by 40%.Automotive Crankshaft PolishingProduct: <strong>Norton</strong> Finium Q351R 30 micron film rolls vs. competitive30 micron rough film rollsMaterial: Forged steelTooling: UrethaneResults: <strong>Norton</strong> Finium Q351R rolls achieved single step finishing, similarto competitive product; product approved by the customerV6 Engine Components PolishingProduct: <strong>Norton</strong> Finium Q351R 30 micron film rolls vs. competitive 30micron rough film rollsMaterial: AssortedTooling: DiamondResults: <strong>Norton</strong> Finium Q351R rolls achieved same finish and MRR ascompetittive product – with 10+% cost savings; productapproved by the customerAutomotive Camshaft PolishingProduct: <strong>Norton</strong> Finium Q351R 20 micron film rolls vs. competitive 20micron rough film rollsMaterial: Hardened steelResults: <strong>Norton</strong> Finium Q351R rolls provided better finish (30% higherRZ drop) than competitive film rolls with the same materialremoval. Color backing perceived as an excellent tool to ensureproper material is being used.Automotive V6 Camshaft Lobe PolishingProduct: <strong>Norton</strong> Finium Q351R 20 micron film rolls vs. competitive20 micron rough film rollsMaterial: Forged steel / 58-62 HRCCoolant: Water-basedTooling: UrethaneResults: <strong>Norton</strong> Finium Q351R rolls delivered equivalent stock removaland better surface finish than competitorAutomotive Compressors PolishingProduct: <strong>Norton</strong> Finium Q351S 30 micron film rolls vs. competitive30 micron smooth film rollsMaterial: Ductile cast ironResults: <strong>Norton</strong> Finium Q351 rolls produced same finish ascompetitor product with a 10+% cost savings; productapproved by the customerAutomotive Camshaft and Related Parts PolishingProduct: <strong>Norton</strong> Finium Q351R 30, 15, then 9 micron film rolls vs.competitive 30, 15, then 9 micron film rolls, rough versionMaterial: AssortedResults: <strong>Norton</strong> Finium Q351R rolls worked well on a variety of parts– equal to or better than competitionAutomotive Camshaft and Related Parts PolishingProduct: <strong>Norton</strong> Finium Q351R 60 through 15 micron film rolls vs.competitive 60 through 15 micron film rolls, rough versionMaterial: Forged SteelResults: <strong>Norton</strong> Finium Q351R rolls worked well on a variety of parts –equal to or better than competition with a 10+% cost savings;product approved by customerTo put <strong>Norton</strong> abrasives to work for you, contact your local <strong>Norton</strong> representative or visit www.nortonindustrial.com for more information on our products, applications and distributor locations.www.facebook.com/nortonindustrial | www.youtube.com/nortonindustrial | www.nortonabrasives.comUSA Customer Service:Phone Toll Free: 1 800 551-4413Fax Toll Free: 1 800 551-4416CANADA CUSTOMER SERVICE:Phone Toll Free: 1 800 263-6565Fax Toll Free: 1 800 561-9490Form #8269 REV. 08/13 © Saint-Gobain Abrasives, Inc. August 2013<strong>Norton</strong> is registered trademark, and Finium is a pending registered trademark ofSaint-Gobain Abrasives Inc.

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