Mind your safetyA few extra minutes for your life:Daniel’s decisionDave Smith is president of CanadaTraining Group and has beenproviding consulting services toindustry since 1980. This storyand others can be found at www.canada-training-group.ca. Pleasefeel free to use this information tosupport your own safety program.By Dave SmithI’ve known Daniel (not his real name) for several years;he had been a journeyman for about 25 years, and hadhis own one-man contracting business. Then he had anaccident, and quite a few weeks passed before I saw himagain. When I did, a body wrap was covering his torso.It turns out he had been working on a 480V electricalpanel with a local three-phase disconnect, which he turnedOff before opening the panel and getting to work. When heput his screwdriver into the panel, an explosion occurred.(This is common with older disconnects: one blade stayedin because the mechanism was broken. Sometimes you canactually feel this as you are operating the handle. Perhaps theperson who last closed the disconnect felt or heard somethingstrange but never thought to check it out further.)Regardless, Daniel paid the price for this breakdown.When his screwdriver hit the live phase, he created ashort circuit to ground that quickly built from line toground, line to line to ground, and eventually all threephases to ground.As with any arc flash accident, it was all over in a splitsecond. All that was left of Daniel’s shirt were the cuffs andthe collar—everything else was burned right off his body.Luckily, his face was spared a direct blast of hot plasma asit blew out of the panel because it was positioned a littlelower on the wall.I visited Daniel regularly after the accident (he was inthat body wrap for about six months) and asked him aboutthe pain. Burn pains are terrible. Take the sensation you getwhen you burn your finger with a match, lighter or stoveelement, then magnify it a thousand times across yourentire body. Daniel said the doctors were finally able to gethis pain under control, but it was the nights that he foundmost difficult as he tried to find a comfortable position inwhich to sleep. He was in continual agony for months.Eventually, I grilled Daniel about the accident; specifically,I wondered why he had not done a voltage check. Hewas clearly embarrassed when he admitted that his meterhad been in his toolbox, and he couldn’t be bothered to getit, so he reasoned that, well, if the disconnect is Off, thenso should the power to the panel.Daniel made a devastating assumption that cost himdearly (and we all know what happens when you “ass-ume”)—firstthe torturous pain, then the loss of incomeas a self-employed contractor. With no compensatoryinsurance to get him through this rough period, he wasforced to return to work a lot sooner than he should have.Though still in pain, he was out there working and tryingto put bread on the table. Normally a very calm guy, theconstant pain and financial pressures made Daniel prettyshort-tempered, and his family got the brunt of it. It was adifficult time for all of them.This is the rational behind NFPA 70E, Rule 120.1(5),which requires a contact voltage measurement before startingwork: simply too many accidents have occurred becausepeople assumed an electrical circuit was deenergized when,in fact, it was not.The difficulty with people is that we’re always in a hurry;our meters “are way over there in the toolbox” or “out inthe truck”, and we make a bad judgement call. Forcingourselves to perform a voltage check every single time is difficult;we’d rather take a short cut here and there. However,skipping a voltage reading is not a short cut you want totake. Neglecting to verify that a piece of equipment is trulydeenergized risks both your life and your livelihood.Don’t be hasty: take a few extra minutes, get your meterand save your life.Info no. 18Info no. 19OntarioMarcel Houle1.800.461.4076QuebecMichel Trepanier1.877.307.5525East CoastRod Blake1.800.565.8771Accubid_EB_Nov07.indd 16 • november/december 12007 • www. mag.com10/18/07 1:<strong>17</strong>:48 PM Chess_EB_Nov07.indd 111/19/07 8:30:09 AM
Protecting your powerSpecifying outdoor generator enclosuresBy James IversonAs businesses and industries add more andlarger emergency standby generators to reducethe impact of power outages, deciding whereto locate these gensets can be problematic. Standalonebuildings or large mechanical rooms arenot an option in many applications, particularlyexisting facilities or other sites with limited spaceor other installation obstacles. Outdoor generatorenclosures are the answer in these situations, andas emergency standby generators have becomemore vital to the continuation of business so, too,have outdoor genset enclosures that are properlydesigned, ventilated, secured and located.Once the decision has been made to install thegenset out in an enclosure, the overall cost and easeof installation will depend on the physical locationof all elements of the system: genset, fuel tanks andaccessories. Several types of enclosures are available,including weather-protective, sound-attenuatingand walk-in.Weather-protective: While metal enclosures provideweather protection against the elements,they do not retain heat or hold temperaturesabove ambient in cold weather, or provide coolingbeyond the ventilation and airflow offered byincorporated louvers or perforated panels. Soundattenuation is minimal and, due to their tight fit,access panels or doors are required for maintenanceand inspections.Sound-attenuating: These enclosures may be specifiedwhen noise reduction is needed to meet localordinances. They are generally larger and more costlythan strictly weather-protective enclosures due tothe design features required to reduce noise.Walk-in: This term encompasses a variety of enclosuresthat are custom-built to a specific application.They often include sound attenuation, as well asspace for power switching and monitoring equipment,lighting, fuel tanks and other equipment.They can also accommodate insulating and heatingcapability. Walk-in enclosures may be treated as abuilding by local inspection officials.enclosures so that the heat from one generator is not drawninto others.Sometimes, as a last resort, the only outdoor location foran enclosed genset may be the rooftop. Provided the roof isproperly designed or modified to take the extra weight, this canoften be a solution in urban areas. However, there are advantagesand disadvantages. While this location may resolve spacelimitations, refuelling, load bank testing and maintenance maybe more difficult.All-weather protectionThe amount of weather protection needed is often a matter ofgeography. In tropical climates, the principal weather challengesare sun, heat, rain, salt spray, wind storms, blowing sand andlightning. Within 60 miles of the ocean, aluminum enclosuresresist corrosion from salt air. In more northern climates, icestorms, heavy snow and severe cold pose additional threats.It is recommended that any outdoor genset enclosure havea corrosion-resistant finish (often aluminum or painted steel),Outdoor enclosure criteriaVirtually any genset size can be housed in anoutdoor enclosure available from the generatorsupplier or a variety of third-party suppliers. Whenyour facility is considering a new generator thatwill be housed in an outdoor enclosure, you shouldconsider the criteria that follow.Site selectionThe location for your outdoor enclosure should belevel, well-drained and secure from flooding, fire,icing and vandalism. For reasons of reliability, thegenset should be located near the main electricalservice but not so close that localized problemsat the service entrance will interfere with it. Forexample, a fire at the utility service entrance wouldbe less likely to affect a standby genset located somedistance away. Control panels and connectionsshould have ample clearance for easy access, andthe fuel tank should be located so that refuelling isconvenient. Also, keep the generator location awayfrom building openings, combustible materials orbuilding ventilation inlets.In multiple-generator applications, be sure thereis adequate spacing between generators. Orient theRugged and reliableelectrical testing products.All in the Fluke family.Earth groundclamp metersCurrent leakageclamp meters<strong>Electrical</strong> testersInsulation testersDon’t get burned.Find it. Fix it. Fast.The new Fluke T+PRO electrical testershave all the benefits of a solenoid testerwith the safety of a CAT IV 600V rating.Low impedance means no ghost voltagescausing false measurements.• Measure continuity, resistance and GFCI trip• Voltage detection and basic measurementwork even with dead batteries• Audible, visual, vibration indication• Integrated rotary field indicatorFor more information call 800-36-FLUKEor visit www.flukecanada.ca/burnedFluke. Keeping your worldup and running.NEWINFO NO. 20www. mag.com • NOVEMBER/DECEMBER 2007 • <strong>17</strong>