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GENERAL SPECIFICATIONSSPECEC200000SPECIFICATIONSEC211000GENERAL SPECIFICATIONSModel name:TZ250N1 (USA)TZ250(N) (OTHERS)Model code number:5KE2Dimensions:Overall length1,955 mm (77.0 in)Overall width650 mm (25.6 in)Overall height1,083 mm (42.6 in)Seat height788 mm (31.0 in)Wheelbase1,342 mm (52.8 in)Minimum ground clearance112 mm (4.4 in)Basic weight:With oil and full fuel tank119.5 kg (263 lb)Engine:Engine typeLiquid cooled 2-<strong>stroke</strong>, gasolineCylinder arrangementV-type, 2-cylinderDisplacement249 cm 3 (8.76 lmp oz, 8.42 US oz)BoreXStroke54X54.5 mm (2.126X2.146 in)Compression ratio 7.2 : 1Starting systemPush to startLubrication system: Premix (30 : 1) (Castrol A747)Oil type or grade (2-Cycle) :Transmission oilCastrol R30Periodic oil change0.5 L (0.44 lmp qt, 0.53 US qt)Total amount0.5 L (0.44 lmp qt, 0.53 US qt)Cooling water capacity (including all routes) : 1.4 L (1.23 lmp qt, 1.48 US qt)Fuel:TypeTank capacityCarburetor:Type/ManufacturerSpark plug:Type/ManufacturerGapClutch type:Except for AUS: Premium unleaded fuel with aresearch octane number of95 or higherFor AUS: Unleaded fuel only23.0 L (5.06 lmp gal, 6.08 US gal)TMX*38/MIKUNIR6179A-105P/NGK0.5~0.6 mm (0.020~0.024 in)Dry, multiple-disc22-1
GENERAL SPECIFICATIONSSPEC2Transmission:primary reduction systemSpur gearPrimary reduction ratio 53/21 (2.524)Secondary reduction systemChain driveSecondary reduction ratio 36/14 (2.571)Transmission typeConstant mesh, 6-speedOperationLeft foot operationGear ratio: 1st 34/18 (1.889)2nd 31/21 (1.476)3rd 29/23 (1.261)4th 27/25 (1.080)5th 26/27 (0.963)6th 20/22 (0.909)Chassis:Frame typeDelta boxCaster angle22˚Trail82 mm (3.23 in)Tire:TypeTubelessSize (front)3.10/4.80 R17Size (rear)165/55 R17Tire pressure (front and rear)200 kPa (2.0 kg/cm 2 , 29 psi)Brake:Front brake typeDual disc brakeOperationRight hand operationRear brake typeSingle disc brakeOperationRight foot operationSuspension:Front suspensionTelescopic forkRear suspensionSwingarm (link type monocross suspension)Shock absorber:Front shock absorberCoil spring/oil damperRear shock absorberCoil spring/gas, oil damperWheel travel:Front wheel travel113 mm (4.45 in)Rear wheel travel118 mm (4.65 in)Electrical:Ignition systemCDI magneto2-2
Page 1 and 2: OWNER’S SERVICE MANUALTZ250N1/(N)
Page 3 and 4: EC020000INTRODUCTIONCongratulations
Page 5 and 6: EC040001IMPORTANT NOTICETHIS MACHIN
Page 7 and 8: EC050000TO THE NEW OWNERThis manual
Page 9 and 10: EC083000MANUAL FORMATAll of the pro
Page 11 and 12: MEMO
Page 13 and 14: EC0A0000CONTENTSCHAPTER 1GENERAL IN
Page 15 and 16: CHAPTER 7TUNINGENGINE . . . . . . .
Page 17 and 18: MACHINE IDENTIFICATIONGENINFO1EC120
Page 19 and 20: IMPORTANT INFORMATIONGENINFOEC13200
Page 21 and 22: SPECIAL TOOLSGENINFOEC140002SPECIAL
Page 23: CONTROL FUNCTIONSGENINFOEC150000CON
Page 26 and 27: CONTROL FUNCTIONSGENINFOEC15Y000IND
Page 28 and 29: CONTROL FUNCTIONSGENINFOEC15Q001DET
Page 30 and 31: INFORMATION BEFORE PRE-OPERATIONGEN
Page 32 and 33: STARTING AND BREAK-INGENINFOEC19303
Page 34 and 35: TORQUE-CHECK POINTSGENINFOEC1A0060T
Page 36 and 37: CLEANING AND STORAGEGENINFOEC1B0000
Page 40 and 41: MAINTENANCE SPECIFICATIONSSPECEC212
Page 42 and 43: MAINTENANCE SPECIFICATIONSSPECPart
Page 46 and 47: MAINTENANCE SPECIFICATIONSSPEC∆
Page 50 and 51: CABLE ROUTING DIAGRAMSPECEC240000CA
Page 52 and 53: CABLE ROUTING DIAGRAMSPEC1 Clamp2 T
Page 54 and 55: MAINTENANCE INTERVALSINSPADJEC30000
Page 56 and 57: MAINTENANCE INTERVALSINSPADJItemAft
Page 58 and 59: LOCKING WIRE INSTALLATION GUIDEINSP
Page 60 and 61: COOLING WATER REPLACEMENTINSPADJ3.
Page 62 and 63: COOLING SYSTEM INSPECTION/CLUTCH CA
Page 64 and 65: STARTER CABLE ADJUSTMENT4. Adjust:
Page 66 and 67: YPVS CLOSE SIDE CABLE ADJUSTMENT/YP
Page 68 and 69: PILOT AIR SCREW ADJUSTMENT4. Remove
Page 70 and 71: CHASSIS/BRAKE SYSTEM AIR BLEEDINGIN
Page 72 and 73: FRONT BRAKE PAD INSPECTION AND REPL
Page 74 and 75: REAR BRAKE PAD INSPECTION AND REPLA
Page 76 and 77: DRIVE CHAIN INSPECTIONINSPADJEC3690
Page 78 and 79: DRIVE CHAIN SLACK ADJUSTMENTINSPADJ
Page 80 and 81: FRONT FORK INSPECTION/FRONT FORK TO
Page 82 and 83: FRONT FORK SPRING PRELOAD ADJUSTMEN
Page 84 and 85: FRONT FORK COMPRESSION DAMPING FORC
Page 86 and 87: REAR SHOCK ABSORBER SPRING PRELOADA
Page 88 and 89:
REAR SHOCK ABSORBER COMPRESSION DAM
Page 90 and 91:
STEERING HEAD INSPECTION AND ADJUST
Page 92 and 93:
WIRES, CABLES/COWLING INSTALLATION
Page 94 and 95:
LUBRICATIONINSPADJEC36a023LUBRICATI
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IGNITION TIMING CHECKINSPADJEC37207
Page 98 and 99:
RECHARGING BATTERYINSPADJEC376000RE
Page 100 and 101:
COWLING, INDUCTION GUIDE, SEAT AND
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EXHAUST PIPE AND SILENCERENGEC4S000
Page 104 and 105:
RADIATORENGEC456000HANDLING NOTEWDo
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CARBURETOR AND REED VALVEENGEC46000
Page 108 and 109:
Page 110 and 111:
Page 112 and 113:
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CARBURETOR AND REED VALVEENG4. Inst
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CYLINDER HEAD, CYLINDER AND PISTONE
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Page 122 and 123:
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Page 126 and 127:
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CLUTCHENGEC4A0000CLUTCHEC4A8000CLUT
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CLUTCHENGEC4A3000REMOVAL POINTSEC48
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CLUTCHENGEC4A5000ASSEMBLY AND INSTA
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CLUTCHENG9. Install:• Push rod 1
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PRIMARY DRIVEN GEAR, PRIMARY DRIVE
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SHIFT SHAFTENGEC4F3000REMOVAL POINT
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SHIFT SHAFTENG2. Install:• Plain
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SHIFT SHAFTENGEC4F5411Transmission
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WATER PUMPENGEC4G0000WATER PUMPT2 N
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WATER PUMPENGEC444400Oil seal1. Ins
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TRANSMISSION, SHIFT CAM AND SHIFT F
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OIL PUMPENGEC4J4000INSPECTIONEC4J41
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OIL PUMPENG6. Install:• Oil pump
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CDI MAGNETOENGEC4L3000REMOVAL POINT
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ENGINE REMOVALENGEC4M0000ENGINE REM
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ENGINE REMOVALENGEC4M6000HANDLING N
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ENGINE REMOVALENG6. Install:• Eng
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CRANKCASE AND CRANKSHAFTENGT 11 Nm
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CRANKCASE AND CRANKSHAFTENG2. Inspe
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CRANKCASE AND CRANKSHAFTENG6. Insta
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FRONT WHEEL AND REAR WHEELCHASEC500
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FRONT WHEEL AND REAR WHEELCHAS7. Ti
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FRONT WHEEL AND REAR WHEELCHAS9. In
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FRONT BRAKE AND REAR BRAKECHASEC5A8
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FRONT BRAKE AND REAR BRAKECHASEC533
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FRONT BRAKE AND REAR BRAKECHAS2. In
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FRONT BRAKE AND REAR BRAKECHAS2. In
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FRONT FORKCHASEC550000FRONT FORKT 2
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FRONT FORKCHASEC556010HANDLING NOTE
Page 211 and 212:
FRONT FORKCHASEC553322Damper rod1.
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FRONT FORKCHASEC555000ASSEMBLY AND
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FRONT FORKCHAS10.Install:• Stoppe
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FRONT FORKCHAS19.Install:• Fork s
Page 219 and 220:
FRONT FORKCHAS26.Install:• Cap bo
Page 221 and 222:
HANDLEBARCHASEC5B0000HANDLEBART 7 N
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HANDLEBARCHAS2. Install:• Throttl
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HANDLEBARCHAS11.Install:• Main sw
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STEERINGCHASEC560000STEERINGEC56800
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STEERINGCHASEC563000REMOVAL POINTSE
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STEERINGCHAS4. Install:• Under br
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STEERINGCHAS13.Adjust:• Front for
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SWINGARMCHASEC573000REMOVAL POINTSE
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SWINGARMCHAS4. Calculate:• Swinga
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SWINGARMCHAS4. Install:• Swingarm
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REAR SHOCK ABSORBERCHASEC580000REAR
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REAR SHOCK ABSORBERCHASEC583000REMO
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REAR SHOCK ABSORBERCHAS4. Tighten:
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IGNITION SYSTEMELECEC620000IGNITION
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IGNITION SYSTEMELECEC624000COUPLERS
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IGNITION SYSTEMELEC3. Inspect:• S
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CHARGING SYSTEMELECEC624000COUPLERS
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YPVS SYSTEMELECEC640000YPVS SYSTEME
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SOLENOID VALVE SYSTEMELECEC650001SO
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THERMO UNIT SYSTEMELECEC6A0000THERM
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FUEL PUMP SYSTEMELECEC670000FUEL PU
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FUEL PUMP SYSTEMELEC2. Inspect:•
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FUEL PUMP SYSTEMELEC3. Turn the fue
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SETTINGTUNThat is:• Higher temper
Page 269 and 270:
SETTINGTUNIf the main jet is fully
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SETTINGTUNCCAUTION:If a change in c
Page 273 and 274:
SETTINGTUNEC71Q021Carburetor settin
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SETTINGTUNNOTE:• Finish the break
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SETTINGTUN3rd gearGear ratioPart nu
Page 279 and 280:
SETTINGTUNEC720000CHASSISEC72J001Ch
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SETTINGTUNEC72K014SettingsFor full
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SETTINGTUNEC71P011Selection of the
Page 285 and 286:
SETTINGTUN HandlebarfluctuatingPoo
Page 287 and 288:
SETTINGTUNEvent nameDateWeatherPlac
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ENG - pure-2-stroke-spirit.info

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