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We’ll get you there safelyPoint-Setting SystemsTrend-setting technologymade by HANNING & KAHL

We’ll get you there safelyPoint-Setting SystemsMade by HANNING & KAHLInnovative, Intelligent, InternationalThe technical superiority of the equipment andsystems supplied by HANNING & KAHL stemsfrom almost a century of experience: the companystarted producing components for railbasedpublic transport in 1928, and the corecompetence has been consolidated continuouslyever since.HANNING & KAHL point-setting systems settechnical standards and are deployed successfullyall over the world. Our partners are operatorsof tram, underground and light rail services,secondary lines, industrial railways and factorysidings as well as point manufacturers, allof whom are committed to uncompromisedsafety.HANNING & KAHL offers its customers a comprehensiveand systematic range of products.You will find a point-setting system with the rightperformance profile for all your applications atHANNING & KAHL.HANNING & KAHL is certified for compliancewith all major standards: ISO 9001, ISO14001, OHSAS 1801 and IRIS (InternationalRailway Industry Standard).HANNING & KAHL point-setting systems arethe outcome of a successful symbiosis of economicseries production and customized design.The results are practical and reliable integratedsolutions from one source, which means quickreturns on investment for operators – one reasonwhy our products are at home all over theworld. The fundamental advantages ofHANNING & KAHL point-setting systems willconvince you:- A wide product range for allrequirements- Insensitive to any kind of environmentalinfluences- Fulfilment of all specifications ofBOStrab, VDV, DIN and CENELEC- Detailed quality control anddocumentation- Diagnosis systems can be added forremote monitoringWith HANNING & KAHL you have a committed,recognised and reliable partner at your side.We offer you:- Practically-oriented workshops for youand your staff- Testing and service equipment forprofessional maintenance and upkeep- 24-hour on-call service – we are alwaysat your disposal !This brochure gives you an initial overview ofHANNING & KAHL point-setting systems andthe accompanying products and services. If youwould like further information, just let us knowor visit our homepage at: www.hanning-kahl.de

The right point-setting systemfor your requirements:1 | Trams and light rail vehicles1.1 Electrical point machines for line networks1.2 Electrical point machines for depots1.3 Manual point machines in throw-over andspring-back functionPage 5Page 6Page 72 | Secondary lines, industrial railways andfactory sidings2.1 Electrical point machines2.2 Manual point machines in throw-over andspring-back functionPage 8Page 93 | Further applications3.1 People mover – point machines3.2 Point machines for container terminals3.3 TESS point-setting system3.4 Point machines for frogs and wing rails,sequence and multi-tongue pointsPage 10Page 10Page 11Page 114 | Service / Accessories4.1 Documentation4.2 Quality assurance4.3 Workshops4.4 24-hour on-call service4.5 FADIS ® – The route diagnosis system4.6 Testing and service equipmentPage 12Page 12Page 13Page 13Page 13Page 14

We’ll get you there safely1|Tram and light rail vehicles1.1 Electrical point machines for line networksSafety all along the lineSafety, performance and economic efficiency – these are the characteristicsof HANNING & KAHL point machines. Modular design meansunsurpassed versatility. HANNING & KAHL point machines can be easilyadapted to operators‘ requirements upon installation and later, too, tomeet changing needs.The advantages at a glance:- Three types of point machine are available: electro-magnetic,electro-hydraulic or electromotive. All common operating voltagescan be catered for.- Compact design: can be deployed in all gauges in concrete-basedprefabricated track, in open ballast and on bridges- Fast, simple installation- Modular construction: can be supplied for all point typesin functional variants- Extremely low maintenance- Patented and verified safety technology- Optional equipment with FADIS® route diagnosis components forcondition-based maintenance- Can be adapted to earthcases made by othermanufacturers- Mechanical manual setting with one stroke61.1 point machine series fortrain protection systemsTechnical Data 61.1 SeriesDrivePoint typeelectromagnetic,electrohydraulic, manualflat-bed, deep-bed, flat-bottomedOperating voltage DC 600 V to DC 1000 V,AC 230 V / AC 400 V*Point openingOperating forceOverall heightup to 70 mm / 100 mm5000 N, continously adjustable300 mm incl. earthcaseTechnical Data 61.1 Series/Train ProtectionDriveelectrohydraulic, manualPoint type deep-bed, flat-bottomedOperating voltage DC 600 V to DC 1000 V,AC 230 V / AC 400 V*Point opening up to 100 mmOperating force 5000 N, continously adjustableOverall height 205 mm* Alternative voltages and detailed technical data on request5

1|Tram and light rail vehicles1.2 Electrical point machinesfor depotsDriving technology forwardFor depot operations, HANNING & KAHL offersextremely economical point machines whichpro vide long service life and require minimalmain tenance.Together with you, we define the optimum pointmachine to suit your depot requirements. Youprofit from the modular design of HANNING &KAHL point machines.- Low level of maintenance and upkeep required- Optimal cost-benefit ratio for spare-partstorage when the line is equipped with thesame point series- Simpler, faster installation- Mechanical manual setting61.1 point machine series without earthcasein depot entryPoint machine of the 500 series in depot61.1 point machine series in earthcaseTechnical Data 500 SeriesDrivePoint typeelectromagnetic,manualflat-bed, deep-bed, flat-bottomedOperating voltage DC 600 V to DC 1000 VPoint openingOperating forceOverall heightup to 60 mm5000 N430 mm incl. earthcaseTechnical Data 61.1 SeriesDrivePoint typeelectromagnetic,electrohydraulic, manualflat-bed, deep-bed, flat-bottomedOperating voltage DC 600 V to DC 1000 V,AC 230 V / AC 400 V*Point openingOperating forceOverall heightup to 70 mm / 100 mm5000 N300 mm incl. earthcase6* Alternative voltages and detailed technical data on request

We’ll get you there safely1.3 Manual point machines in throw-overand spring-back functionManual control of the pointAt many locations in the line network – e.g. for trailed orfaced points which seldom have to be set – the manual settingmechanism is the most economical solution.The optimal cost-benefit ratio of HANNING & KAHL manualsetting mechanisms will convince you:- Setting to spring-back or throw-over function possible onlocation with the same components- Suitable for all point types and gauges- Manual setting mechanically possible with just one stroke(low force)- Redundant, progressively adjustable spring force for safeposition of point tongues- End-position damping to reduce noise42 point machine series40 point machine seriesTechnical Data 40 SeriesDrivePoint typemanual, in throw-over andtrailable functionflat-bed, deep-bed, flat-bottomedRetention up to 2000 N,continously adjustablePoint openingOverall heightup to 60 mm450 mm incl. earthcaseTechnical Data 42 SeriesDrivePoint typemanual, in throw-over andtrailable functionflat-bed, deep-bedRetention up to 2500 N,continously adjustablePoint openingOverall heightup to 60 mm180 mm incl. earthcaseDetailed technical data on request7

2|Secondary lines,industrial railways andfactory sidings2.1 Electrical point machinesQuality makes headwayHANNING & KAHL electrical point machines are suitable forrough shunting operations as well as segments where trainprotection is necessary.HANNING & KAHL has the precise solution for the demandsof flat-bottomed point technology. The functional and qualitativeadvantages of this certified point machine are basedon HANNING & KAHL technology which has long been insuccessful deployment in tram and light-rail applications:61.1 point machine series- Protection against unauthorized manual settingby leverbox cover- Monitoring of point tongues and lock functionin 4-wire technology- Internationally-patented locking system- Mounting in the centre of the rails or on the side,directly on sleepers or with rail-foot attachment- Optional equipment with FADIS route-diagnosiscomponents for condition-based maintenance- Manual setting with one stroke162 point machine series for shunting operationTechnical Data 61.1 Series/4-wire technologyDrivePoint typeelectrohydraulic, manualdeep-bed, flat-bottomedOperating voltage AC 230 V / AC 400 V*Point opening 100 to 160 mmOperating force 5000 N,continously adjustableOverall height 300 mm incl. earthcaseTechnical Data 162 SeriesDriveelectrohydraulic, manualPoint type deep-bed, flat-bottomedOperating voltage AC 230 V / AC 400 V*Point opening 100 to 160 mmOperating force 6000 N,continously adjustableOverall height 200 mm / 300 mm8* Alternative voltages and detailed technical data on request

We’ll get you there safelyin flat-bottomed track2.2 Manual point machines inthrow-over and spring-backfunctionCompact, powerful, universalThe HANNING & KAHL manual point machinefor installation in flat-bottomed points are ex -tremely flexible. Installation is possible at theside or in the centre of the tracks. Like with allHANNING & KAHL manual setting mechan -isms, throw-over and spring-back function arepossible at all times without replacing components.Manual setting per hand-lever with justone stroke.- Suitable for all point types and gauges- Redundant, progressively adjustable springforce for safe position of point tongues- End-position damping to reduce noise160 point machine seriess61.1 point machine series for shunting operationsTechnical Data 160 SeriesTechnical Data 162 Series / manualDrivemanual, in throw-over andtrailable functionPoint type deep-bed, flat-bottomedRetention up to 2000 N,continously adjustablePoint opening 60 to 100 mm(80 mm as trailable points)Overall height 430 mm incl. earthcaseDrivemanual, in throw-over andtrailable functionPoint type deep-bed, flat-bottomedRetention up to 5000 N,continously adjustablePoint opening 100 to 160 mm(to 100 mm as trailable points)Overall height 200 mm / 300 mmDetailed technical data on request9

3|Further applicationsExporting expertiseUnconventional tasks call for extraordinary expertiseand commitment. At HANNING & KAHL we welcomechallenges. In teamwork with customers we put innovativesolutions into practice. The experience and innovativestrength of HANNING & KAHL are appreciatedall over the world, including Asia and the USA, wheresophisticated projects are often realised.3.1 People mover point machinesPeople movers are driverless transport systems. Trains driveon rubber tyres and are guided by a rail in the centre of thetrackway or they use the customary wheel-rail system. Here,too, international operators rely on the superior and provensystems supplied by HANNING & KAHL for point-setting andlocking technology.Our point machine locks points with positive locking.Vehicles are not given the go-ahead until end position andlocking have been double-checked. The point-setting systemis installed in line with individual wishes. All electrical drivevariants can be catered for.3.2 Point machines for container terminalsTechnical equipment deployed in container terminals is subjectedto extreme strain. Engineers and operators all over theworld are convinced by the stability of HANNING & KAHLpoint machines.When the going gets tough, all components, including pointcontrollers and signals, are embedded in the ground andcan be crossed by heavy road traffic.Switch & Control for thecontainer terminal in New York10

We’ll get you there safelyPoint machine for thePeople Mover in TaipeiTESS point-setting system3.3 TESS point-setting systemRubber-tyred vehicles with central guiding rail are becomingmore and more attractive as a modern means of transpor -tation.In order to guarantee safe vehicle changeover from onetrack to another, HANNING & KAHL has developed the TESSpoint-setting system.TESS is a pre-fabricated, complete system, consisting of apoint with setting mechanism and safety function. TESS isinstalled in one piece in the rail.The characteristics at a glance:- stable, safe system with high availability- fulfils BOStrab requirements and VDV directives- low construction height- high positioning precision- for all point radii- positive lock- short setting time- modular components- different versions3.4 Point machines for frogs and wing rails,sequence and multi-tongue pointsIncreasing networking of tram and light rail vehicles bringnew requirements for line management. Today, tram andlight rail vehicles drive on tracks which combine 1000 mmand 1435 mm gauges. The solutions are special points withHANNING & KAHL point-setting systems, e.g. frog andwing-rail points. Here, the movable point parts are set byHANNING & KAHL technology, secured in their end positionsand checked.Further special applications include sequence or multitonguepoints. For these variants, too, proven HANNING &KAHL point-setting technology can be used without limitation.Three-way switch with 61.1 seriesStuttgart depotDouble-switch in Brussels11

4|Service and Accessories4.1 DocumentationIn line with their high safety integrity level, allHANNING & KAHL point machines are thoroughlydocumented. Along with each productour customers receive structured user documentationwith graphic representations and photos.Corresponding to the product life cycle, theoperating manual contains all the informationyou need on your point machine. The technicaldata and the functional description of the individualcomponents are described in detail.Assembly, setting and maintenance work aredescribed step by step in simple terms in wordsand pictures.With each product, our customers receive a CDwith user documentation - which includes safetyinstructions, declaration of incorporation, anoperating manual, electric and hydraulic wiringdiagrams, point installation drawing, commissioningprotocol, final post-assembly inspectionprotocol and a spare-parts list.4.2. Quality assuranceAt HANNING & KAHL, conscientious qualitymanagement ensures constant product quality.Every single HANNING & KAHL point machineis subjected to a fully-automatic post-assemblyexamination on a test station developed for thepurpose. At the same time, all the characteristicsof the point machine are registered, documentedand analysed. Vital production dataand performance parameters remain accessiblefor later applications.When the examination is completed, the analyseddata is automatically stored and a detailedelectronic type plate is created. Years later, thetest results of individual point machines can stillbe reproduced.After different preliminary tests on the individualcomponents, the entire point machine is subjectedto a tightness test, simulating the pressureof a 3-meter water column on the housing.Test station for fully-automaticfinal quality inspection12

We’ll get you there safely4.3 WorkshopsHANNING & KAHL workshops combine theory and practice– the latter being particularly appreciated by our customers.Workshops are offered in different languages.On request, we design workshops on the particular unitswhich you have installed. We would be pleased to submit aquotation.You can find our seminar program on the internet at:www.hanning-kahl.de.4.4 24-hour on-call serviceShould problems ever arise with your HANNING & KAHLequipment, we won't leave you out in the cold: please contactour trouble-shooting management without delay!Our staff have the necessary expertise and practical experienceto help you. And through the HANNING & KAHL oncallservice they are at your disposal 24 hours a day!Telephone +49 17133603604.5 FADIS ® – The route diagnosis systemWhen points are equipped with FADIS ® , you are alwaysinformed of point condition. Possible disruptive factors aresignalled. You can react in good time and thus ensure theavailability of your line network. FADIS ® facilitates extensiveremote diagnosis as well as plannable maintenance andprovides unsurpassed transparency in infrastructure man -age ment – very useful for planning maintenance work. Thedata acquired can be stored in a database and made avail -able for other applications.More information at www.weichendiagnose.deFADIS ® workplace for remote diagnosisof your infrastructure13

4|Service and Accessories4.6 Testing and service equipmentWorking closely together with its partners, HANNING &KAHL has developed practical testing equipment and servicedevices, specially designed for the requirements of the lightrailsector, e.g.:- Tongue-force measuring devices- HW test kits (for electro-magnetic point machines)- HWE test kits (for electro-hydraulic point machines)- Setting lever with built-in measuring device- Tool kitsThis equipment offers optimum support when trouble-shooting,recording test results and planning service work.Whether assembling or commissioning, inspecting orperform ing maintenance work, repairing or overhauling:HANNING & KAHL testing and service equipment and ouron-site work help to avoid unnecessary costs by identifyingmalfunction sources at an early stage. Technically speaking,you are always one step ahead.14

We’ll get you there safelyDevelopingthe future togetherAdelaideAlicanteAmsterdamAntwerpenAthenAugsburgBad DürkheimBarcelonaBaselBelgradBerlinBernBielefeldBilbaoBirminghamBochumBonnBrandenburgBraunschweigBremenBrünnBrüsselBudapestBukarestBydgoszczCagliariCalgaryCharleroieChemnitzChur (Rhät. Bahn)CottbusCroydonDallasDarmstadtDen HaagDessauDortmundDresdenDublinDuisburgDüsseldorfErfurtEskisehirEssenFrankfurt/MainFrankfurt/OderFrauenfeld-Wil-BahnFreiburgGdanskGenfGentGeraGonzenGörlitzGöteborgGothaGrazHakodateHalberstadtHalle/SaaleHannoverHeidelbergHeilbronnHelsinkiHiroshimaHongkongHoustonInnsbruckIstanbulJenaKarlsruheKasselKatowiceKölnKonyaKrakowKrefeldKumamotoLa CorunaLeipzigLinzLissabonLodzLos AngelesLudwigshafenMadridMagdeburgMailandMainzMalagaManchesterMannheimMelbourneMemphisMessinaMinneapolisMoskauMülheimMünchenNeuenburgNew JerseyNew OrleansNew YorkNordhausenNorköpingNottinghamNürnbergOberhausenOostendeOsloOstrawaParlaPhiladelphiaPlauenPort IvoryPortlandPortoPosenPotsdamPragRomRostockRotterdamSaarbrückenSalt Lake CitySan DiegoSan JoseSan YsidroSarajewoSassariSchwerinSheffieldSofiaSt. PetersburgStockholmStuttgartTacomaTaipeiTallinnTeneriffaTokioTorontoTournaiToyamaTunisTurinUlmUtrechtValenciaWarszawaWienWürzburgYstadZürichZwickau

We’ll get you there safelyPoint-Setting SystemsTrend-setting technology made by HANNING & KAHLRudolf-Diesel-Straße 633813 OerlinghausenDeutschlandPhone +49 5202 707-600Fax + 49 5202 707-629info@hanning-kahl.comwww.hanning-kahl.de08/2010