Double-Dry-nOn-cooled-Probe - Webshop, Gas Analysis Technology

Double-Dry-nOn-cooled-Probe - Webshop, Gas Analysis Technology Double-Dry-nOn-cooled-Probe - Webshop, Gas Analysis Technology

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Unit Operation InstructionDDOP Probeare avoided.Connect the heated sample lines according to following tableFrom ProbeTo GMU6 mm Swagelok fitting on Line 1 Through cable gland labelled “line 1” to 6mmfitting on gas cooler stage E1.1_L16 mm Swagelok fitting on Line 2 Through cable gland labelled “line 2” to 6mmfitting on gas cooler stage E1.1_L2In order to avoid “cold spots” the sample lines must be additionally fixed to the Swagelokfitting by mean of the hose connector, see item W1-09 on drawing “DDOP probe”. The hoseconnector must be installed on the hose end before the 6mm cut-ring is tightened. After the6mm PTFE hose is connected the hose must be pushed to the fitting and the two screws onthe hose connector tightened. At last the hose clamp on the DDOP probe must be fastenedthus the sample hose is proper relieved.5 SAFETY INSTRUCTIONSafety procedure before work on ProbeIssue:Procedure:Stop systemStop system according to the system manual.Test modeSet system is in test mode, and disables all alarms to CCSaccording to the system manual.Shut off power supplyShut off all electrical power sources from system GMUaccording to system manual.Shut off the air supplyClose main air valve air supply e.g. V2.3 on the Utillity Air.Blow down the pressure in air tanks. Install padlock orsimilar to secure valve.Perform work on ProbeRemove covers etc. from unit.Drawing no: 53895-DDOP-450-20 Page 9 of 14

Unit Operation InstructionDDOP Probe6 FUNCTION DESCRIPTION OF PROBESee layout drawing “SDSP Probe”6.1 UNIT OVERVIEWHeat shieldWeld flangeFilters(Hidden)Sample and BBhoseconnecetionsPic 1 Probe parts overviewProbes Line 1and Line 2Sample hose clamps6.2 PARTSTag number Type FunctionW1 Probe Probe default tag numberDetailed view with subparts can be seen on drawing “DDOP Probe”6.3 FUNCTION DESCRIPTION PROBEThe purpose of the probe is to ensure that the gasses measured are representative for theprocess gas. The sample end of the probe is inserted into the process. The probe is a doubleprobe thus it can be used for continuous measuringThe probe is made of a stainless steel alloy, which has proven efficient for the application.6.4 COMMISSIONING OF PROBEAfter installation as described in section 4.2 and checking of all electrical and mechanicalinstallation, the Probe can be commissioned in conjunction with analysis system asdescribed in “System Manual” The Probe is not requiring any adjustments.· Check all bolts are tightened properly· Check sample hoses and blow back hoses are correct installed as described· Check the white insulating cover is correct installed.6.5 DISMOUNTING PROBETo dismount the probe, follow this procedure:Issue:Procedure:Set GMU in test modePut the system into TEST mode and stop the analysis, asdescribed in “System operation manual”Disconnecting all hosesDisconnect sample lineDismount the probeThe probe can now be dismounted from its flangeDrawing no: 53895-DDOP-450-20 Page 10 of 14

Unit Operation InstructionDDOP <strong>Probe</strong>are avoided.Connect the heated sample lines according to following tableFrom <strong>Probe</strong>To GMU6 mm Swagelok fitting on Line 1 Through cable gland labelled “line 1” to 6mmfitting on gas cooler stage E1.1_L16 mm Swagelok fitting on Line 2 Through cable gland labelled “line 2” to 6mmfitting on gas cooler stage E1.1_L2In order to avoid “cold spots” the sample lines must be additionally fixed to the Swagelokfitting by mean of the hose connector, see item W1-09 on drawing “DDOP probe”. The hoseconnector must be installed on the hose end before the 6mm cut-ring is tightened. After the6mm PTFE hose is connected the hose must be pushed to the fitting and the two screws onthe hose connector tightened. At last the hose clamp on the DDOP probe must be fastenedthus the sample hose is proper relieved.5 SAFETY INSTRUCTIONSafety procedure before work on <strong>Probe</strong>Issue:Procedure:Stop systemStop system according to the system manual.Test modeSet system is in test mode, and disables all alarms to CCSaccording to the system manual.Shut off power supplyShut off all electrical power sources from system GMUaccording to system manual.Shut off the air supplyClose main air valve air supply e.g. V2.3 on the Utillity Air.Blow down the pressure in air tanks. Install padlock orsimilar to secure valve.Perform work on <strong>Probe</strong>Remove covers etc. from unit.Drawing no: 53895-DDOP-450-20 Page 9 of 14

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