1970 CCW 340 Service Manual - Vintage Snow

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4.6.2 Condensers and Oil Felt PadsNOTE: Removal and installation procedure is applicable toboth condensers.4.6.2.1 Removala. Loosen electrical terminal connector (28) and disconnectprimary wire at contact breaker point set (7) .b. Unsolder condenser wires at terminal on low tensiongeneration co il (3) and at connector on eng ine body. .c. Remove retaining screw (15) and washer (16) secunngcondenser an d oil felt pad (8) to co il plate (2). Removecondenser and oil felt pad . Check pad for condition andreplace if lubricating capacity is questionable.4.6.2.2 Installationa. Reverse removal procedure. Resolder condenser wires atprimary coi l and ignition coupler. .b. Secure condenser primary wire to contact breaker po1ntset at term inal connecto r (28).c. Lubricate oi l felt pad. Refer to Lubrication Chart, Table2-2.4.7 STATOR ASSEMBL Y-KOKUSAN- MOOELS <strong>340</strong>E,<strong>340</strong>G, and ALL 400 MODELS. (See Figure 4-6)NOTE: Complete disassembly of stator assembl ies should beperformed by authorized dealers only. Normal disassembly should be restricted to removal and replacementof contact breaker po int sets, oil felt pads orcondense rs. If inspection reveals additional maintenancerequirements, install a new assembly orreturn stato r to overhaul facility.4. 7.1 Contact Breaker Point SetsNOTE: Removal and installation procedure is applicable toboth point sets.4.7.1.1 Removala. Loosen electrical terminal connector (32) securing ignitionwiring at contact breaker point set (7) .Disconnect the wires.b. Remove retaining screw (18) or (20) as appl icable,lockwasher (16) and washer (17) securing breaker pointset to co il plate (2). Remove breaker point set.4.7.1.2 Installationa. Apply a light film of Lubriplate or equ ivalent to pivotshaft.b. Reverse removal procedure.
SECTION VREASSEMBLY, TESTING AND ADJUSTMENTSc5.1 GENERAL. 5.1.1 Prior to reassembly, check al l parts for cleanliness andserviceability in accordance with paragraph 3.3.5.1.2 During assembly, tighten all screws, bolts and nutssecurely. Ensure that correct torque values are applied wherespecified. Do not overtorque.5.1.3 Use only new gaskets and seals during assemblyprocedure.5.1.4 During assembly, lubricate all bearings and frictionsurfaces with new, clean two stroke engine oil.5.1.5 If procedures are discontinued during assembly,ensure that intake and exhaust ports, spark plug holes and allother open ings are covered to prevent ingress of dirt orforeign objects to cylinders and crankcase.5.2 REASSEMBLY5.2.1 Crankcase and Crankshaft (See Figure 5-1)a. Place crankcase lower half on work bench with flanged fancover end to right hand side; insert the four seal retainingcirclips .Install the crankshaft into lower half of crankcase withexternally threaded (flywheel) end of shaft toward righthand side. (See Section Ill, figure 3-12). Ensure that sealretaining circlips do not become dislodged.b. Apply a liberal amount of two-stroke engine oil tocrankshaft and bearings.c. Apply a good quality, non hardening sealing compoundevenly to seal ing surfaces of both crankcase halves.d. Reseat the crankcase halves; ensure that the two dowelpins are properly engaged with mating holes in crankcaseupper half.e. Refer to Figure 5-2 ..Install four 8 x 65 and six 8 x 45 attaching bolts, washersand lockwashers. Install the four longer bo lts at locations2, 3, 4 and 7. Loosely tighten the four bo lts at locations"A", then torque al l bolts down evenly to 15-18 footpoundsmaximum in acco rdance with sequence shownin the illustration.5.2.2 Pistons, Piston Rings and Pins (See Figure 5-3)a. Lubricate piston pin needle bearing with two-strokeOilseal Retaining circlipsFig. 5-1 Crankcase Lower Half5-1
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TECHNICALSERVICE MANUALOPERATION, S
Page 3 and 4: •• • 5-10LIST OF ILLUSTRATION
Page 5 and 6: cSECTION 1INTRODUCTION AND TECHNICA
Page 7 and 8: CCWTOOLLIST43-0797-60REWIND SPRING
Page 9 and 10: TABLE OF CONTENTSSECTIONPAGEINTRODU
Page 11 and 12: -SECTION 1INTRODUCTION AND TECHNICA
Page 13 and 14: CCWTOOL LISTc43-0797-60REWIND SPRIN
Page 15 and 16: SECTION ncOPERATION AND SERVICE INS
Page 17 and 18: -IcPOINTSErL.T.COILTO1-IGNITION1 -S
Page 19 and 20: II~I I~I .I~I IFig. 2-4340 S-G400 S
Page 21 and 22: 2. Two Headlamps 12V35W - Two Tail
Page 23 and 24: • Ic--p·- -~ ~~, · .: :' . ...i
Page 25 and 26: ( } ( ' rTO PO INTS-,IIITOICrN ITIO
Page 27 and 28: l-ITo I GN Iii ON COILS~--------r--
Page 29 and 30: )----,---------l;;-----------------
Page 31 and 32: corTABLE 2.1TROUBLE SHOOTING CHARTM
Page 33 and 34: TABLE 2.1TROUBLE SHOOTING CHART3. F
Page 35 and 36: SECTION mccDISASSEMBLY, CLEANING AN
Page 37 and 38: Fig. 3-4 Starter cup and fan belt p
Page 39 and 40: ccStator a·ssemblyi ------Fig. 3-8
Page 41 and 42: cco. Refer to Section IV, Figure 4-
Page 43 and 44: cserviceable condition, the condens
Page 45 and 46: SECTION 1VQREPAIR AND REPLACEMENTcc
Page 47 and 48: 61. Starter pulley 12. Case2. Retai
Page 49 and 50: c--·-reel in an anti-clockwise dir
Page 51 and 52: 22526 27-~~ ,~--! 1424 ~ ~~12fill @
Page 53: c1. Crankshaft ass'y 8. Piston ring
Page 57 and 58: ccrankcase to steady the piston. Us
Page 59 and 60: c5.2.5 Stator Assembly (See Figure
Page 61 and 62: cb. If a window plate was removed d
Page 63 and 64: cFig. 5·14Setting Engine Ign ition
Page 65 and 66: c' ~
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1970 CCW 340 Service Manual - Vintage Snow

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