1970 CCW 340 Service Manual - Vintage Snow

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CCW Model 340-400TABLE 3-1 (FITS AND TOLERANCES)TolerancesStd. Size Inches Method ofComponent ln. Mm Minus Plus Remarks InspectionCylinder *2.36 60 N/A .0007 *Model 340 0 iall ndicatorConnecting Rod, small end#2.56 65 N/A #400.867 22 N/A 0003.0008Dial Indicatorbig end 1.261 '32 N/A .0004.00 1side clearance .014 N/A.016'vertical clearance N/A .0004 Dial Indicator.0015twist .003 Measured at ends of bar Dial Indicator3.94" centred in smallend (See Manual)bend N/A .001Crankshaft N/A .0035 Measured at junction Dial Indicatorpermissable misalignment dueof taper and parallelto bend or twist. sections (see manual) .Crankshaft, end float N/A .003 Feeler gauge.JPiston, at *2.36 60 *340 MicrometerTop land#2.56 65 N/A.011#400.012Piston Pin, c/1 .007 N/A.008Bottom of skirt .004.0047 N/APiston Pin Bore .709 18 .0004 N/A Dial IndicatorPiston Pin .709 18 .0003 N/A MicrometerPiston Ring, No.1 .083 .0025 N/A Feeler Gaugesgroove clearance .004end clearance .004 N/A.012Piston Ring, No. 2 .083 .0014 N/Agroove clearance .003end clearance .004 N/A.012)3-10
SECTION 1VQREPAIR AND REPLACEMENTcc4.1 GENERAL4.1.1 The repair and replacement instructions detailed inthis sect ion are included to assist in the disassembly,replacement of defect ive parts and- assembly of majorsub-assem blies. It is not necessary to completely disassemblethe sub-assem blies unless inspection procedures revealdefects. Perfo rm only those steps necessary to gain access tothe defective part(s} and to effect the necessary repairs.4.2 FAN COVER (Seefigure4-1)4.2.1 Disassemblya. Remove nut (2}, lockwasher (3}, and pla in washer (4}from threaded end of fan shaft. Spacer (5) is permanentlysecured to ou ter pulley (6).Tool: 19 mm box spanner, Locking tool, Part No.43-0792-50.NOTE: Drill one 1/4" hole in pulley to take pin of lockingtool.b. Remove outer half (6) of fan belt pulley, spacers (7, 8, 9)inner half ( 1 0) of pulley, and spacer ( 11) from shaft.c. Tap I ightly on end of fan shaft to remove fan ( 16) from fancover.d. Inner bea ring (15) should rem ain on fan shaft assemblyand can be rem oved by sliding it off the shaft. To removeouter bearing ( 12), turn the case over; use a suitable softdrift to tap bearing out of retainer. Remove spacer ( 13}. Itis not necessary to remove snap ring ( 14) unless it is founddefective. Use suitable removal tool to remove snap ring.e. Clean al l parts, except bearinqs, usinq suitable clean ingsolvent. Wipe bearings clean, using a clean cloth moistenedwith cleaning solvent. Thoroughly dry al l parts aftercleaning.4.2.2 Assemblya. Replace defective parts.b. Install snap ring ( 14) if it has been removed .c. Insta ll outer bearing (12). Turn case over; install spacer( 13) and inner bearing ( 15). Ensure bearings are properlyseated with no evid ence of binding. If necessary, use a softsteel drift to tap bearings into position. Ensure that no dirtor foreign material enters bearings.d. Reverse disassembly steps (a) to (c). Tighten reta ining nutsecurely, using lock tool No. 43-0792-50.e. Check fan for proper operation.4-14.3 RECOIL STARTER (See Figure 4-2)4.3.1 Disassemblya. Untie the knot in the rope at rope handl e ( 15). Removehandle and al low the rope to recoil slowly into the case( 12). Unscrew and remove rope guide ( 13).b. Remove retaining nut (2), lockwasher (3) and flatwasher(4) from threaded shaft of reel hub ( 1 0).c. Manipulate friction plate (5) on reel hub until eye end ofreturn spring (7) aligns with retaining slot (22) . Removefriction plate.d. Remove the three pawls (6).e. Remove return spring (7), sp ring (8) and cup washer (9).Note position of plain end of return spring in the springretaining ho le in reel hub.f. Remove reel (10). Unwind the rope; lift and untie theknotted end from center hub of reel.g. Lift long ro ll ed end of main spring ( 11) from the fixedspring retaining pin in the case and carefully remove thespring.h. Clean all parts, except rope, using a su itable clean ingsolvent. If rope requires clean ing, wash it in a solution ofsoap and water. Thoroughl y dry all parts after cleaning.1. Inspect all parts for obvious damage and wear.4.3.2 Assemblya. Replace defective parts.b. Install main spring as follows:1. Secure main spring winding tool, part number43-0797-60, or equivalent tool, circul ar end up, in asuitable bench vise.2. Start with the long rolled end of main spring ( 11) andwind spring into circular end of tool in a clockwisedirection.3. Remove tool from vise. Grasp th e too l by its handleand lower the tool , with spr ing installed, into case (1 2).4. Secu re the long roll ed end of spring over the fixedspring retaining pin. Remove winding too l. Apply alight film of Lubriplate, or equ ivalent, to spring.c. Secure case, open side up, in bench vise.d. Tie a knot at one end of t he rope. Secure knotted endaround center hub of reel (10) . Pull rope taut and windentire rope around reel in an anti-cl ockwise directionuntil the free end protrudes through the notched sectionof the reel.e. Apply a light film of Lubriplate, or equivalent, to centerhub of case and install the reel. Push down and rotate
Page 1 and 2: TECHNICALSERVICE MANUALOPERATION, S
Page 3 and 4: •• • 5-10LIST OF ILLUSTRATION
Page 5 and 6: cSECTION 1INTRODUCTION AND TECHNICA
Page 7 and 8: CCWTOOLLIST43-0797-60REWIND SPRING
Page 9 and 10: TABLE OF CONTENTSSECTIONPAGEINTRODU
Page 11 and 12: -SECTION 1INTRODUCTION AND TECHNICA
Page 13 and 14: CCWTOOL LISTc43-0797-60REWIND SPRIN
Page 15 and 16: SECTION ncOPERATION AND SERVICE INS
Page 17 and 18: -IcPOINTSErL.T.COILTO1-IGNITION1 -S
Page 19 and 20: II~I I~I .I~I IFig. 2-4340 S-G400 S
Page 21 and 22: 2. Two Headlamps 12V35W - Two Tail
Page 23 and 24: • Ic--p·- -~ ~~, · .: :' . ...i
Page 25 and 26: ( } ( ' rTO PO INTS-,IIITOICrN ITIO
Page 27 and 28: l-ITo I GN Iii ON COILS~--------r--
Page 29 and 30: )----,---------l;;-----------------
Page 31 and 32: corTABLE 2.1TROUBLE SHOOTING CHARTM
Page 33 and 34: TABLE 2.1TROUBLE SHOOTING CHART3. F
Page 35 and 36: SECTION mccDISASSEMBLY, CLEANING AN
Page 37 and 38: Fig. 3-4 Starter cup and fan belt p
Page 39 and 40: ccStator a·ssemblyi ------Fig. 3-8
Page 41 and 42: cco. Refer to Section IV, Figure 4-
Page 43: cserviceable condition, the condens
Page 47 and 48: 61. Starter pulley 12. Case2. Retai
Page 49 and 50: c--·-reel in an anti-clockwise dir
Page 51 and 52: 22526 27-~~ ,~--! 1424 ~ ~~12fill @
Page 53 and 54: c1. Crankshaft ass'y 8. Piston ring
Page 55 and 56: SECTION VREASSEMBLY, TESTING AND AD
Page 57 and 58: ccrankcase to steady the piston. Us
Page 59 and 60: c5.2.5 Stator Assembly (See Figure
Page 61 and 62: cb. If a window plate was removed d
Page 63 and 64: cFig. 5·14Setting Engine Ign ition
Page 65 and 66: c' ~

1970 CCW 340 Service Manual - Vintage Snow

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