Amphenol Heavy Duty Cylindrical Connectors

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This catalog covers Amphenol ® Heavy Duty/ Power Connectorscovered by MIL-C-22992.The first section covers Class L Power Connectors, completewith insert arrangements, accessories and assemblyinstructions.The second part covers our QWLD Heavy Duty Connectors.This second part is made up of 3 sections, includingQWLD insert arrangements, connector shell styles andaccessories.If more information is needed concerning our HeavyDuty/Power Connectors, please contact:Amphenol CorporationAmphenol Aerospace40-60 Delaware AvenueSidney, New York 13838-1395Telephone: 607-563-5011Fax: 607-563-5157This catalog and other product literature from AmphenolAerospace and Amphenol Industrial Operations can beviewed, saved, and down-loaded from our website:www.amphenol-aerospace.com.Due to space limitations, metric equivalents of dimensional data in thiscatalog have not been included. All dimensions given may be convertedto the metric system by the standard formula; Dimension (inches) x25.40 = dimension (millimeters).
®Amphenol Heavy DutyCylindrical ConnectorsMIL-C-22992/Proprietary• High Current Capacity• Rugged Construction• Safety• ServiceabilityAmphenol meets the demands for heavy duty connectors byproviding three cylindrical connector series, each with uniquedesign characteristics for reliable operation in specific industrialenvironments.Class “L” – for the heaviest electrical loads (Pages 2 – 19)• Current range from 40 to 200 amperes• Direct current or single/three phase, 60/400 Hertz alternatingcurrent• Automatic grounding for safety• MIL-C-22992 qualificationQWLD – for most power and control circuits (Pages 21 – 77)• Military (MIL-C-22992) qualified connectors and industrialequivalents available• Increased shell size for greater durability than similar standardconnectorsQWL – a more compact heavy duty design for industrial power and control applications(Page 78, references Amphenol Catalog 12-053)These three series share the following common characteristics which are critical to reliable heavyduty connectors:• Resistance to the operating environment. Refer to environmental data, below.• Double stub coupling threads for faster connections; no cross threading, easy cleaning.• Left hand accessory threads to minimize cable twisting, wire breakage, accidental connectordisassembly.• Gaskets or O-rings at appropriate surfaces for perfect weathertight connections.Amphenol ® heavy duty connectors have been exposed to the following environmental conditions,without compromise of mechanical integrity or degradation of electrical performance.Thermal ShockCondition Configuration Description ReferenceMoisture Resistance(Cable mounted connectors)UnmatedMatedFive complete one hour temperature cycles of–55°C to +125°CTen complete 24 hour cycles of +25°C to+65°C temperature at 90% to 98% humidityMIL-STD-1344, method1003, test condition ADurability Mated 500 complete mating/unmating cycles MIL-C-22992Salt Spray(Corrosion)VibrationHigh ImpactHeat Rise (Class L only)Fluid ImmersionWater ImmersionUnmatedMatedMatedMatedUnmatedMated andUnmated48 hour exposure to atomized 5%saline solution at +35°C10 to 55 Hz, .06 inch total excursionin 1 minute cycles for 6 hours, 55 to2000 Hz, 10G peak amplitude sweepNine hammer blows from 1, 3 and 5 feet,three each in three axes on mounting panelMaximum rated DC current for fourhours at +25°C in still air20 hours immersion in hydraulicfluid and lubricating oil4 hours immersion at 1 atmospherepressure differentialMIL-STD-202, method 106MIL-STD-1344,method 1001MIL-STD-1344,method 2005MIL-STD-202,method 207MIL-C-22992MIL-C-22992MIL-C-229921
Page 1 and 2: ®Amphenol Heavy DutyCylindrical Co
Page 8 and 9: MIL-C-22992, Class Lhow to orderCon
Page 10 and 11: MIL-C-22992, Class Lcontact arrange
Page 12 and 13: MIL-C-22992, Class LMS90555wall mou
Page 14 and 15: MIL-C-22992, Class LMS90557cable co
Page 16: MIL-C-22992, Class L Accessoriescon
Page 19 and 20: MIL-C-22992, Class L Accessoriespro
Page 21 and 22: MIL-C-22992, Class Linstallation in
Page 23 and 24: MIL-C-22992, Class Linstallation in
Page 27 and 28: MIL-C-22992, QWLDinsert arrangement
Page 29 and 30: QWLDspecial insert arrangementsInse
Page 31 and 32: MIL-C-22992, QWLDcontact arrangemen
Page 43 and 44: QWLDspecial arrangementsEver expand
Page 45 and 46: QWLDspecial arrangementsfront face
Page 53 and 54:
QWLDthermocouple arrangementsShell
Page 55 and 56:
QWLDthermocouple arrangementsShell
Page 57 and 58:
MIL-C-22992, QWLDMS17343 or 10-1940
Page 59 and 60:
MIL-C-22992, QWLDMS17346 or 10-1942
Page 61 and 62:
QWLD10-1944XXthru bulkhead receptac
Page 63 and 64:
MIL-C-22992, QWLDMS17348 or 10-1949
Page 65 and 66:
MIL-C-22992, QWLD AccessoriesM85049
Page 67 and 68:
Page 69 and 70:
Page 71 and 72:
Page 73 and 74:
MIL-C-22992, QWLD Accessories10-350
Page 75 and 76:
MIL-C-22992, QWLD Accessoriesprotec
Page 77 and 78:
QWLD Accessoriesencapsulation adapt
Page 79 and 80:
MIL-C-22992, QWLDMS solder contacts
Page 81 and 82:
QWLDapplication toolsComplete insta
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Amphenol Heavy Duty Cylindrical Connectors

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