big dog service manual - Baker Drivetrain

BDM Primary Parts ListItem Description QTY BAKER Part Number RETAIL1 Drain Plug 3/8-24 1 51740-001 $ 3.952 Primary cover screws 1/4-20x1" SHCS 14 25C100KCSS/P $ 1.853 Outer Primary 1 3006-DSSC $ 600.004 O-ring, inner to outer primary 1 3026A-DSSC $ 39.005 Inspection Cover 1 3027-DSSC $ 89.006 Gasket, inspection cover 1 3027G-DSSC $ 6.407 Inspection Cover Screws 1/4-20x1/2 SHCS SS Pol 4 25C50KCSS/P $ 1.6022 Chain adjuster nut 1 37024 $ 0.4022 Chain adjuster bolt 1 21818 $ 0.3225 Engine sprocket nut 1 3143B-DSSC $ 9.6026 Engine sprocket washer 1 3137-DSSC $ 1.2031 Locking Tab 8 ZPN292216 $ 2.0032 Primary trans screw 5/16-18x1 3/4" 5 13057 $ 0.8033 5/16-18x1 1/2" hex 1 13059 $ 0.9534 Zero offset 5/16-18x 1 3/4" Hex 2 13060 $ 0.8034 1/2" offset 5/16-18x 2 1/4" Hex 2 13062 $ 0.3935 Primary Engine Screws 1" for zero offset primary 2 31C100KCSS/P $ 2.2535 Primary Engine Screws 1 1/2" for 1/2" offset primar 2 31C150KCSS/P $ 2.4036 Inner Primary 0" Offset 1 3018-DSSC $ 680.0036 Inner Primary 1/2" Offset 1 3008-DSSC $ 680.0037 O-ring, primary to engine 1 11147B $ 3.9538 O-ring, primary to transmission 1 10705-02499 $ 2.9539 O-ring, starter 1 10705-02498 $ 2.4040 O-ring, primary to transmission - Small 6 0480876 $ 0.8041 Engine sprocket, 29-tooth 0" offset 1 3114-DSSC $ 96.0041 Engine sprocket, 29-tooth 1/2" offset 1 3014-DSSC $ 96.0042 Chain, double row 86 pitch 1 3015-DSSC $ 140.0043 Clutch Assembly 1 See Clutch Reference NA54 10mm ext. snap ring 1 D1400-10PP $ 1.0055 Tension Shoe 1 39976-DSSC $ 28.0056 Chain adjuster backing plate 1 3069-DSSC $ 18.0056 Chain adjuster 1 3068-DSSC $ 19.0057 Dowel Starter Pin 5/16x3/4" 1 26768 $ 0.5058 Dowel Pin Primary 1/4" x 3/4" 2 26751 $ 0.4059 Engine Sprocket Cover 1 3017-DSSC $ 72.0060 Derby Cover 1 3007-DSSC $ 116.0061 Screws, 1/4-20x1/2" SHCS SS Polished 8 25C50KCSS/P $ 1.6062 3/8" Lock Washer SS Polished 2 37NLOCS/P $ 1.3563 3/8-16x1 3/4" SHCS Polished 2 37C175KCSS/P $ 1.9664 Wiper 1 3088-DSSC $ 3.6065 Chain adjuster screw 5/16-18 x 7/8" FHCS 2 24255 $ 0.5066 Vent fitting with washer 1 BDM DIRECT NA67 O-ring primary to engine 2 0480874 $ 0.80

BDM Pulley Cover/Clutch Pushord Parts ListItem Description QTY BAKER Part Number RETAIL8 Clutch adjust cover 1 3099-DSSC $ 88.009 Pushrod release cover o-ring 1 66859 $ 1.6010 Clutch pushrod jamnut 1 36258 $ 1.6044 2-piece Clutch Pushrod 1 3091D-DSSC $ 39.9045 Pulley Cover 1 3098-DSSC $ 280.0046 5/16-18x1 SHCS 3 31C100KCSS/P $ 2.2547 Inner Access Cover Mounting Screws 5 24029 $ 0.2048 Inner Access Cover 1 3092-DSSC $ 23.9549 Inner Access Cover Gasket 1 3089-GAS $ 2.9550 Inner Ramp 1 3104-DSSC $ 24.0051 Ferrule 1 3094-DSSC $ 5.2552 Outer ramp 1 3105-DSSC $ 20.0053 Ball Bearings 3 987687 $ 0.4864 Wiper seal 1 3088-DSSC $ 3.60BDM Clutch Parts ListItem Description QTY BAKER Part Number RETAIL11 Retaining Ring Keyhole Fitting 1 1308-175PP $ 1.9512 Throw-out beearing assembly 1 3763-DSSC $ 36.0013 Pivot plate screws 5/16-18x2" hex 4 13061 $ 0.4014 Clutch Pivot Plate 1 3073A-DSSC $ 36.0015 Clutch diaphragm spring 1 3083C-DSSC $ 41.2516 Seat, diaphragm spring 1 3075-DSSC $ 6.0017 Pressure Plate 1 3063B-DSSC $ 48.0018 Flanged Hub Screw 5/16-18x3/4" SHCS 4 24069 $ 1.2919 Clutch Pack 9 plate 2008-2010 1 CPRK-BDM $ 200.0019 Clutch Pack 12 Plate 2005-2007 1 3703-DSSC $ 200.0020 Inner Hub 1 3033-DSSC note21 Flanged Hub 1 3043A-DSSC note23 Clutch Nut, Left Handed Thread 1 3143B-DSSC $ 9.6024 Washer, clutch nut, 1 inch I.D. 1 33803 $ 1.9627 35x2.5mm Snap Ring 1 D1300-72PP note28 Outer Hub With Basket 1 3023-DSSC $ 320.0029 5/16-24x5/8 Hex Screw 6 18052 $ 0.4030 Bearing Carrier 1 3053-DSSC note*Assembly Carrier Assembly 1 3054A-DSSC $ 395.00

BDM Transmission Parts ListItem Description QTY BAKER Part Number RETAIL1 Top Cover 1 3012-DSSC $ 124.002 Top Cover Screws, 1/4-20x1" SHCS, SS Polished 6 25C150KCSS/P $ 1.953 Top Cover Gasket 1 DD6R2-GAS $ 5.354 Transmission Case 1 3010P-DSSC $ 695.005 Neutral Switch w/O-ring 1 21-436 $ 24.006 Transmission Mounting Screws 7/16-14x3/4" 6 19942 $ 1.207 Seal CTR. Shaft Left 1 121-DD6R $ 4.958 Seal MS Left Side 1 120-DD6R $ 6.959 Filler Dipstick 1 130-56C $ 23.0010 Filler Dipstick O-ring #115 1 66827 $ 0.2011 90 degree street elbow 1 3021-DSSC $ 7.0012 Vent Hose 1 400052-131280 $ 3.0013 Oil Seal 1 12067B $ 7.7514 Quad Seal 1 11165A $ 1.9015 Pulley Spacer 1 33444-94S $ 19.0016 34 tooth drive pulley 1 34T-DD6R $ 197.0017 Pulley Nut Left Hand Thread 1 35211-91B $ 9.7518 1/4-20x5/8" SHCS 2 23202 $ 0.3519 45 degree elbow 1 62375-57C $ 5.4020 1/8" NPT Pipe Plug 1 31588 $ 1.6021 Snap Ring 3-11/32nds Main Bearing 1 1302-334PP $ 5.9522 Main Bearing 45x85x19 1 6209 $ 18.0023 Countershaft Bearing 1 BK2526 $ 9.3524 5/16-18x1 1/2" SHCS SS Polished 6 31C150KCSS/P $ 2.4025 5/16-18x1 1/4" SHCS SS Polished 2 31C125KCSS/P $ 2.8026 Dowel Pin, 3/16 x 1/2" 2 26735 $ 0.4027 Transmission Bearing Door 1 3011-DSSC $ 260.0028 Dowel Pin, 1/4 x 3/4 1 26751 $ 0.4029 Bearing Door Gasket 1 DD6R1-GAS $ 7.9530 Screw, 1/4-20 x 1 SHCS 1 23205 $ 0.3531 Magnet, 0.250 x 0.750 x 0.250 Molded 1 F1409 $ 2.0032 Shift Assembly 1 3724A-DSSC $ 196.0033 Snap Ring, Left Side Case 1 1302-206PP $ 3.7534 O-ring Clutch Transmission 1 0480872 $ 0.8035 Mainshaft bearing, left side case 1 3205J $ 32.0036 Gear Set 1 See 61-74 NA37 Countershaft Retaining Screw 3/8-16 x 1" FHCS 1 24286 $ 0.6038 Countershaft Retainer Washer 1 3136-DSSC $ 3.8039 Countershaft Bearing Left Side Case 1 6304 $ 12.9540 5/16x3/8 Alignment Pin 6 609B $ 0.8941 Speed Sensor 1 *BDM DIRECT NA42 Speedometer sensor o-ring 1 66808 $ 0.2843 Speed sensor screw 1 *BDM DIRECT NA44 1/4-20x1-1/4 SHCS 4 23207 $ 0.4045 3/16 USS Flat Washer 4 33001 $ 0.2046 Pillow Block Shift Assembly 1 3724A-DSSC $ 196.0047 Shifter Pawl Assembly 1 555-56A-A $ 85.0048 Shifter Pawl Bushing 1 33114-79 $ 11.9549 Shifter Pawl Seal 1 12045 $ 3.95

BDM Transmission Parts List ContinuedItem Description QTY BAKER Part Number RETAIL50 Shifter Pawl Washer 1 6497HW $ 1.9551 Snap Ring 1 68010 $ 0.5052 Fork Rod 1 122-6R $ 12.8053 2M Shift Fork 1 192-DD6R $ 44.0054 3C Shift Fork 1 193-DD6R $ 44.0055 4C5 Shift Fork 1 191-DD6R $ 44.0056 5/16-24x1 SHCS 1 31F100KCSS/P $ 2.4057 Shift Lever 1 3371-DSSC $ 60.0058 1/2-20 x 1/2 Set Screw 2 25702 $ 0.8059 Eccentric Adjuster 1 152-56A $ 17.5060 7/16-14 Jamnut 1 16552 $ 1.6061 Needle Bearing 3 8876A $ 7.9062 Retaining Ring 3 11067 $ 2.8063 Thrust Washer 0.070" 3 6003B $ 3.5064 Thrust Washer 22.225mmx36.513mmx3.2mm 1 35063-89A $ 5.0065 5th Gear MS 1 DD6R-5M-1 $ 88.0066 4-5 Dog Clutch 1 DD6-4C5-1 $ 72.0067 4th Gear MS 1 DD6R-4M-1 $ 74.0068 Mainshaft with 1st Gear 1 DD6R-MS-2.94B $ 280.0069 3rd Gear MS 1 DD6-3M-1 $ 80.0070 2nd Gear MS 1 DD6-2M-1 $ 120.0071 Main Drive Gear Assembly 1 DD6-6M-1-ASM. $ 220.0072 Main Drive Gear Seal 1 12035B $ 3.9573 Spacer, countershaft gear 1 TWD1423 $ 4.4074 Countershaft Assembly 1 37CS-DSSC $ 520.00