ULTRAMAT 23 - Webshop, Gas Analysis Technology

ULTRAMAT 23Gas Analyzers for IR-absorbing Gases and Oxygen7MB2335, 7MB2337, 7MB2338Operating Instructions02/01ULTRAMAT 23 gas analyzer, benchtop unitULTRAMAT 23 gas analyzer, 19” rack

The reproduction, transmission or use of this document or its contents isnot permitted without express written authority. Offenders will be liable fordamages. All rights created by the granting of patents or registration of adesign are reserved.Technical data subject to change without noticeULTRAMAT, OXYMAT, SIPANare Siemens registered trademarks.All other product or system names are (registered) trademarks of theirrespective owners and must be treated accordingly.According to the German law on units in measuring technology, data ininches only apply to devices for export.Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung undMitteilung ihres Inhaltes nicht gestattet, soweit nicht ausdrücklichzugestanden.Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechtevorbehalten, insbesondere für den Fall der Patenterteilung oderGM-Eintragung. Technische Änderungen vorbehalten.ULTRAMAT, OXYMAT, SIPANsind Marken der Siemens.Die übrigen Bezeichnungen in diesem Handbuch können Marken sein,deren Benutzung durch Dritte für deren Zwecke die Rechte der Inhaberverletzen können.Die Angaben in Zoll (inch) gelten gemäß dem Gesetz über Einheiten imMeßwesen” nur für den Export.Toute communication ou reproduction de ce document, toute exploitationou communication de son contenu sont interdites, sauf autorisationexpresse. Tout manquement à cette règle est illicite et expose son auteurau versement de dommages et intérêts. Tours nos droits sont réservéspour le cas de la délivrance d’un brevet ou celui de l’enregistrement d’unmodèle d’utilité.Modifications techniques sont réservéesULTRAMAT, OXYMAT, SIPANsont des marques déposées de Siemens.D’autres dénominations utilisées dans ce document peuvent égalementêtre des marques déposées dont l’utilisation par des tiers à leurs propresfins peut enfreindre les droits des propriétaires desdites marques.La divulgación y reproducción de este documento asi como elaprovechamiento de su contenido, no están autorizados, a no ser que seobtenga el consentimiento expreso, para ello. Los infractores quedanobligados a la indemnización por daños y perjucios. Se reservan todos losderechos, en particular para el caso de concesion de Patente o de Modelode Utilidad.Salvo modificaciones ténicasULTRAMAT, OXYMAT, SIPANson marcas registradas de Siemens.Las otras designaciones que figuran en este documento puenden sermarcas cuya utilización por terceros para sus propios fines puede violarlos derechos de los proprietarios de dichas marcas.Conforma a la ”Ley sobre las unidades de medida”, las dimensiones enpulgadas sólo son válidas para la exportación.La trasmissione a terzi e la riproduzione di questa documentazione,cosiccome lo sfruttamento del suo contenuto non è permesso, se nonautorizzato per iscritto. Le infrazioni comporteranno una richiesta di danni.Tutti i diritti sono riservati, in particolare nel caso di brevetti. Modifichetecniche possibili.ULTRAMAT, OXYMAT, SIPANsono marchi registrati Siemens.Le denominazioni di altri prodotti menzionati in questa documentazionepossono essere marchi il cui uso da parte di terzi può violare i diritti diproprietà.Conformemente alla ”Legge sulle unità di misura” i dati in pollici valgonosoltanto per l’esportazione.2

Contents1 Information for the User .......................................... 1-11.1 General Information ........................................... 1-21.2 Notes on Using this Manual .................................... 1-31.3 Danger Information ........................................... 1-31.4 Approved Use ................................................ 1-41.5 Qualified Personnel ........................................... 1-41.6 Warranty Information .......................................... 1-51.7 Supply and Delivery ........................................... 1-51.8 Standards and Regulations .................................... 1-51.9 Declaration of Conformity ...................................... 1-62 Installation Guidelines ........................................... 2-12.1 Safety Information ............................................ 2-22.2 Setting-up ................................................... 2-22.3 Gas Connections and Internal Gas Paths ........................ 2-32.4 Gas Conditioning ............................................. 2-32.5 Electric Connection ........................................... 2-42.5.1 Power Supply Connection ..................................... 2-52.5.2 Connection of Signal Cables ................................... 2-53 Technical Description ............................................ 3-13.1 Application .................................................. 3-23.2 Design, Characteristics ........................................ 3-33.3 Special Characteristics ........................................ 3-43.4 Measuring Principles .......................................... 3-53.5 Connections ................................................. 3-63.5.1 Pin Assignments ............................................. 3-63.5.2 Internal Gas Paths, Gas Flow Diagrams ......................... 3-83.5.3 Installation and Connection Diagrams ........................... 3-103.5.4 Communication .............................................. 3-123.6 Technical Data ............................................... 3-143.7 Dimensions .................................................. 3-153.8 Ordering Data ................................................ 3-173.9 Documentation ............................................... 3-233.10 Conditions of Sale and Delivery ................................ 3-244 Start-up ......................................................... 4-14.1 Safety Information ............................................ 4-24.2 Preparations for Start-up ...................................... 4-24.3 Start-up ..................................................... 4-34.3.1 AUTOCAL ................................................... 4-34.3.2 Calibration ................................................... 4-44.3.3 System Setup with Several Analyzers in Parallel .................. 4-5ULTRAMAT 23 gas analyzerC79000-B5276-C216-01I--1

5 Operation ....................................................... 5-15.1 General ..................................................... 5-35.2 Display and Input Panel ....................................... 5-45.3 Warm-up Mode ............................................... 5-75.4 Measuring Mode ............................................. 5-85.5 Input Mode .................................................. 5-85.5.1 Code Levels ................................................. 5-95.5.2 Key Operations Step-by-step ................................... 5-105.5.3 Using the ESC key ........................................... 5-125.6 Recoding the Analyzer ........................................ 5-135.7 Analyzer Status .............................................. 5-155.7.1 Analyzer Status: Status ....................................... 5-155.7.1.1 Analyzer Status: Status: Logbook/Faults ........................ 5-155.7.1.2 Analyzer Status: Status: Maintenance Request .................. 5-165.7.1.3 Analyzer Status: Status: AUTOCAL Deviation ................... 5-165.7.1.4 Analyzer Status: Status: O2 Sensor Status ...................... 5-165.7.2 Analyzer Status: Diagnostic Values ............................. 5-175.7.2.1 Analyzer Status: Diagnostic Values: IR Diagnostic Values ......... 5-175.7.2.2 Analyzer Status: Diagnostic Values: O2 Diagnostic Values ........ 5-175.7.2.3 Analyzer Status: Diagnostic Values: Pressure Sensor Diagnosis ... 5-185.7.2.4 Analyzer Status: Diagnostic Values: Other Diagnostic Values ...... 5-185.7.3 Analyzer Status: Factory Settings Hardware ..................... 5-195.7.4 Analyzer Status: Factory Settings Software ...................... 5-195.8 Calibration ................................................... 5-215.8.1 Calibration: Calibrate IR Channels .............................. 5-215.8.1.1 Calibration: Calibrate IR Channels: Set Span Gas Values ......... 5-215.8.1.2 Calibration: Calibrate IR Channels: Start with Range MR 1/2 ...... 5-225.8.2 Calibration: Calibrate O2 Sensor ............................... 5-225.8.2.1 Calibration: Calibrate O2 Sensor: O2 Cal. after Install ............ 5-225.8.2.2 Calibration: Calibrate O2 Sensor: O2 Zero Cal. .................. 5-235.8.3 Calibration: Calibrate Pressure Sensor .......................... 5-235.8.4 Calibration: AUTOCAL ........................................ 5-245.9 Parameters .................................................. 5-265.9.1 Parameters: Measuring Ranges ................................ 5-265.9.1.1 Parameters: Measuring Ranges: Switch Ranges ................. 5-265.9.1.2 Parameters: Measuring Ranges: Change Ranges ................ 5-265.9.1.3 Parameters: Measuring Ranges: Hysteresis .................... 5-275.9.2 Parameters: Limit values ...................................... 5-275.9.3 Parameters: Time Constants .................................. 5-285.9.4 Parameters: Pump/LCD Contrast .............................. 5-295.9.4.1 Parameters: Pump/LCD Contrast: Adjust Pump .................. 5-295.9.4.2 Parameters: Pump/LCD Contrast: Adjust LCD Contrast ........... 5-305.10 Configuration ................................................ 5-335.10.1 Configuration: Inputs/Outputs/Pump ............................ 5-335.10.1.1 Configuration: Inputs/Outputs/Pump: Analog Outputs ............. 5-335.10.1.2 Configuration: Inputs/Outputs/Pump: Assign Relays .............. 5-345.10.1.3 Configuration: Inputs/Outputs/Pump: Binary/Sync Inputs .......... 5-375.10.1.4 Configuration: Inputs/Outputs/Pump: Pump at CAL/MEAS ........ 5-38I--2ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

5.10.2 Configuration: Special Functions ............................... 5-385.10.2.1 Configuration: Special Functions: Codes/Language ............... 5-385.10.2.2 Configuration: Special Functions: AUTOCAL Drift ................ 5-395.10.2.3 Configuration: Special Functions: ELAN/PROFIBUS .............. 5-405.10.2.4 Configuration: Special Functions: Factory Data/Reset/Units ....... 5-425.10.3 Configuration: Tests .......................................... 5-435.10.3.1 Configuration: Tests: Display/Keys/Flow ........................ 5-435.10.3.2 Configuration: Tests: Inputs/Outputs ............................ 5-435.10.3.3 Configuration: Tests: Chopper/IR Source ........................ 5-455.10.3.4 Configuration: Tests: RAM Monitor ............................. 5-455.10.4 Configuration: Factory Configuration ............................ 5-455.11 Other Inputs ................................................. 5-465.11.1 PUMP Key .................................................. 5-465.11.2 CAL Key .................................................... 5-466 Maintenance ..................................................... 6-16.1 Messages ................................................... 6-26.1.1 Maintenance Requests ........................................ 6-26.1.2 Fault Messages .............................................. 6-36.2 Maintenance Work ............................................ 6-66.2.1 Replacement of O 2 Sensor .................................... 6-76.2.2 Replacement of Fuse ......................................... 6-76.2.3 Replacement of Safety Filter ................................... 6-86.2.4 Emptying the Condensation Trap ............................... 6-86.2.5 Replacement of Coarse Filter .................................. 6-96.3 Maintenance of Gas Path ...................................... 6-86.4 Cleaning the Analyzer ......................................... 6-97 Spare Parts List .................................................. 7-18 Appendix ........................................................ 8-18.1 Returned Deliveries ........................................... 8-28.1.1 Addresses for Returned Deliveries .............................. 8-28.2 Explanations ................................................. 8-48.2.1 Abbreviations ................................................ 8-48.2.2 Explanation of Symbols ....................................... 8-48.3 Software Release Versions .................................... 8-5ULTRAMAT 23 gas analyzerC79000-B5276-C216-01I--3

I--4ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Information for the User11.1 General Information .................................. 1-21.2 Notes on Using this Instructions ........................ 1-31.3 Danger Information ................................... 1-31.4 Approved Use ....................................... 1-41.5 Qualified Personnel .................................. 1-41.6 Warranty Information ................................. 1-51.7 Supply and Delivery .................................. 1-51.8 Standards and Regulations ............................ 1-51.9 Declaration of Conformity ............................. 1-6ULTRAMAT 23 gas analyzerC79000-G5276-C216-011-1

Information for the userDear Customer,Please read this Manual before you start work!It contains important information and data whose observance will guarantee correct functioningof the analyzer and also save you servicing costs. The information will significantly help youwhen using the equipment and will lead to reliable results.☞NoticeWe recommend that you discuss your application with our specialistdepartment, especially before using the analyzer for new applications,for example in research and development.1.1 General InformationThe product described in this instructions has left the factory in aperfect and tested condition as regards safety. In order to retain thisstate and to achieve correct and safe operation of this product, it mustonly be used in the manner described by the manufacturer. In addition,correct and safe operation of this product is dependent on propertransport, storage and installation as well as careful operation andmaintenance.This instructions contains the information required for approved use ofthe product described in it. The instructions has been prepared fortechnically qualified personnel who have been specially trained or whopossess appropriate knowledge in the field of instrumentation and control,referred to further as automation technology.Knowledge of the safety information and warnings present in thisinstructions and their technically correct implementation are prerequisitesfor danger-free installation and commissioning and for safety duringoperation and maintenance of the described product. Only a qualifiedperson possesses the required specialist knowledge to correctlyinterpret the general safety information and warnings present in thisinstructions and to apply them to the specific case.This instructions is included in the delivery of the analyzer, even if separateordering has been made possible for logistic reasons. For clarityreasons this instructions cannot cover all possible details for all versionsof the described product and cannot describe every possible casein connection with installation, operation, maintenance or the use insystems. Should you require further information, or should particularproblems occur which are not handled in sufficient depth in thisinstructions, help can be requested through your local Siemens officeor representative. Please refer to Chapter 3 of this instructions for a listof Siemens offices and representatives.1-2 ULTRAMAT 23 gas analyzerC79000-G5276-C216-01

Information for the user1.2 Notes on Using this Instructions1.3 Danger InformationThis instructions describes the applications of the equipment and howyou can start it up, operate and service it.Of particular importance are the warning and information texts.These are separated from the remaining text, specially identified byappropriate pictograms (see Section 1.3).Safety information and warnings serve to prevent danger to the life andhealth of users or maintenance personnel or to prevent damage toproperty and are emphasized in this instructions by the terms definedhere. They are additionally identified by warning symbols (pictograms).The terms used in this instructions and the information on the productitself have the following meaning:!!Dangermeans that death, severe personal injury and/or substantial damage toproperty will occur if the appropriate safety precautions are not observed.Warningmeans that death, severe personal injury and/or substantial damage toproperty can occur if the appropriate safety precautions are not observed.!Cauttionwith warning triangle means that slight personal injury can occur if theappropriate safety precautions are not observed.Cautionwithout warning triangle means that damage to property can occur ifthe appropriate safety precautions are not observed.Attentionmeans that an undesirable event or state can occur if the appropriatesafety precautions are not observed.☞Noticeis important information on the product itself, the handling of the productor the respective part of the instructions to which particular attentionshould be paid.ULTRAMAT 23 gas analyzerC79000-G5276-C216-011-3

Information for the user1.4 Approved UseApproved use in the sense of this instructions means that this productmay only be used for the applications described in the Catalog and inthe Technical Description (see also Chapter 3 of this instructions) andonly in conjunction with other devices and components which havebeen recommended or approved of by Siemens.The product described in this instructions has been developed,manufactured, tested and documented taking into account the appropriatesafety standards. No danger therefore exists in the normalcase with respect to damage to property or the health of persons if thehandling guidelines and safety information described for configuring,assembly, approved use and maintenance are observed. This devicehas been designed such that safe isolation is guaranteed between theprimary and secondary circuits. Low voltages which are connectedmust also be generated using safe isolation.Correct and safe operation of this analyzer is additionally dependent onproper transport, storage, installation and assembly, as well as carefuloperation and maintenance.!WarningThis analyzer is an electrical unit. Following removal of the housing orguard, or after opening the system cabinet, certain parts of the device/system are accessible which may carry dangerous voltages. Thereforeonly suitably qualified personnel may work on this device. These mustbe thoroughly acquainted with all sources of danger and the maintenancemeasures as described in this instructions.1.5 Qualified PersonnelSevere personal injury and/or extensive damage to property may occurfollowing unqualified work on the device/system or the failure to observethe warnings described in the instructions or on the device/systemcabinet. Therefore only suitably qualified personnel may work onthis device/system.Qualified persons in the sense of the safety information present in thisinstructions or on the product itself are persons whoSSSare either familiar as configuring engineers with the safety conceptsof automation technologyor have been trained as operators in the use of automation technologyequipment and are acquainted with the contents of thisinstructions which refer to operationor have been appropriately trained as commissioning and/or maintenancepersonnel for such automation technology equipment or areauthorized to energize, ground and tag circuits and devices/systemsin accordance with established safety practices.1-4 ULTRAMAT 23 gas analyzerC79000-G5276-C216-01

Information for the user1.6 Warranty InformationYour attention is drawn to the fact that the contents of this instructionsare not part of a previous or existing agreement, commitment or statutoryright and do not change these. All commitments on the part of Siemensare contained in the respective sales contract which also containsthe complete and solely applicable warranty conditions. Thesewarranty conditions in the contract are neither extended nor limited bythe contents of this instructions.1.7 Supply and DeliveryThe respective scope of delivery according to the valid contract is listedon the shipping documents accompanying the delivery.When opening the packaging, please observe the corresponding informationon the packaging material. Check that the delivery is completeand undamaged. In particular, compare the Order Nos. on therating plates (if present) with the ordering data.Please retain the packaging material if possible so that you can reuse itif it is necessary to return the device. A form for this purpose can befound in Chapter 8.1.1.8 Standards and RegulationsThe harmonized European standards have been applied as far as possibleto the specification and production of this device. If no harmonizedEuropean standards have been applied, the standards and regulationsfor the Federal Republic of Germany apply (see also the technical datain Chapter 3).When using this product outside the range of applicability of these standardsand regulations, the appropriate standards and regulations in thecountry of use must be observed.ULTRAMAT 23 gas analyzerC79000-G5276-C216-011-5

Information for the user1.9 Declaration of ConformityCE symbolThe ULTRAMAT 23 gas analyzer complies with the requirements of theEU guidelines listed below.EMC guidelineThe ULTRAMAT 23 gas analyzer complies with the requirements of theEU guideline 89/336/EEC ”Electromagnetic compatibility”.The ULTRAMAT 23 gas analyzer is designed for use in industrial applications.Requirements for:Field of useEmitted interference Interference immunityIndustry EN 50081--2: 1993 EN 50082--2: 1995Low-voltageguidelineThe ULTRAMAT 23 gas analyzer complies with the requirements of theEU guideline 72/23/EEC ”Low-voltage guideline”. Observation of thisEU guideline is checked according to DIN EN 61010--1 (corresponds toIEC 61010--1).Declaration ofconformityIn line with the above-mentioned EU guidelines, the EU declarations ofconformity are available at the following address for inspection by appropriateauthorities:Siemens AktiengesellschaftAutomation and Drives GroupA&D PI 21/22Östliche Rheinbrückenstraße 50D-76187 KarlsruheGermany1-6 ULTRAMAT 23 gas analyzerC79000-G5276-C216-01

Installation Guidelines22.1 Safety Information ............................................ 2-22.2 Setting-up ................................................... 2-22.3 Gas Connections and Internal Gas Paths ........................ 2-32.4 Gas Conditioning ............................................. 2-32.5 Electric Connection ........................................... 2-42.5.1 Power Supply Connection ..................................... 2-52.5.2 Connection of Signal Cables ................................... 2-5ULTRAMAT 23 gas analyzerC79000-B5276-C216-012-1

Installation Guidelines2.1 Safety Information!WarningCertain parts in this analyzer carry dangerous voltages. The housingmust be closed and earthed before switching on the analyzer.!WarningThe analyzer must not be used in hazardous areas. Explosive gas mixtures(e.g. flammable gases together with air or oxygen in a potentiallyexplosive ratio) must not be measured.If the sample gas contains flammable components above the lowerexplosion limit, the required explosion protection measures must beapproved of by an authorized inspector.!WarningThe gas path must be checked for leaks at regular intervals dependingon the corrosivity, toxicity and flammability of the sample gas. Whenmeasuring toxic or corrosive gases, it may occur that sample gascollects within the analyzer as a result of leaks in the gas path. Toprevent the danger of poisoning or the damaging of analyzercomponents, the analyzer or system must be purged with inert gas(e.g. nitrogen). The gas displaced by purging must be collected usingan appropriate assembly and routed for environment--friendly disposalvia an exhaust line.2.2 Setting-upSSSA location should be selected which is as free as possible fromvibration. The permissible ambient temperature must be observedduring operation.The ULTRAMAT 23 must be placed on supporting rails if it is to befitted in a cabinet or benchtop housing. Assembly only at the front isinsufficient because the weight of the analyzer would place too greata load on the chassis.The heat sink on the rear panel must be unrestricted to permit appropriateair circulation.2-2 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Installation Guidelines2.3 Gas Connections and Internal Gas PathsSample gas lineA pipe with an outer diameter of 6 mm or 1/4” is present as the gasconnection.Materials to be used: PE, FPM or PTFE.If the sample gas is to flow into a collective exhaust line, observe thefollowing points:SSSThe exhaust line must be free of rapid changes in pressure. If this isnot possible, either use a separate exhaust line orfit a damping vessel ( > 1 l) between the analyzer and the exhaustline.The exhaust line should always be routed with a falling gradientsince water make condense in it.Paths for AUTO-CAL/zero gasThe corresponding gases must be sucked in via a fine filter. Theamount of the measured gas component must be negligibly small in theAUTOCAL gas (zero gas). In particular when carrying out anAUTOCAL for CO 2 ranges < 3 %, the air must be routed via a CO 2absorber (e.g. soda lime).Path for choppersection purgingWith certain CO 2 ranges (see Section 3), the chopper section is purgedwith clean nitrogen or CO 2- free synthetic air at an inlet pressure of 3 to3.5 bar.Gas connectionsand gas pathsRefer to the Technical Description (Chapter 3) in this Manual.2.4 Gas ConditioningThe sample gas must be sufficiently conditioned to preventcontamination of the parts through which it flows. The ULTRAMAT 23 isusually preceded byS a gas sampling device with filter,S a sample gas cooler,S an analysis filter (1--2 m) andS an external gas suction pump (with sample gas lines > 20 m)(see Fig. 2.1).ULTRAMAT 23 gas analyzerC79000-B5276-C216-012-3

Installation GuidelinesDepending on the composition of the sample gas, additional equipmentmay be necessary such as e.g. a washbottle, additional filters and apressure reducer.ULTRAMAT 23¡©¦¢ £ ¤¥¢¡ Gas sampling probe© Gas cooler¢ Analyzer filter£ Sample gas suction pump (option)¤ Flow regulator (option)¥ Gas outlet¦ AUTOCAL/zero gas supplyFig. 2-1Gas conditioning2.5 Electric Connection!WarningThe following must be observed during the electric installation:The country-specific standards for installation of power systems withrated voltages below 1000 V (in Germany: VDE 0100).The failure to observe the standards may result in death, personal injuryand/or damage to property.2-4 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Installation Guidelines2.5.1 Power Supply ConnectionThe analyzer is supplied with an appliance plug which may only beconnected to the power supply by qualified personnel (see Section 1.5).The cross-section of the cable must be 1mm 2 , where the protectiveearth conductor must have at least the same cross-section as L and N.The mains cable must be routed separately from the signal cables if itis not double-insulated.A mains disconnector which is readily accessible and identified as belongingto the analyzer must be provided in the immediate vicinity ofthe analyzer.The benchtop version is already fitted with a mains disconnector on therear panel which must always remain readily accessible.Check that the local mains voltage agrees with that specified on therating plate on the analyzer.2.5.2 Connection of Signal CablesRC elements must be connected according to Fig. 2-2 as a measure tosuppress the generation of sparks across the relay contacts (e.g. limitrelays). Note that the RC element results in a drop-out delay for aninductive component (e.g. solenoid valve). The RC element shouldtherefore be dimensioned according to the following rule-of-thumb:R=R L /2; C = 4L/R 2 L.The following are usually sufficient: R = 100 9 and C = 200 nF.Additionally make sure that you only use a non-polarized capacitor C.When using direct current, it is possible to fit a spark suppression diodeinstead of the RC element.ULTRAMAT 23 gas analyzerC79000-B5276-C216-012-5

Installation GuidelinesConnection sideDevice sideSolenoid valveR24 VCWhen using direct current, a spark suppression diodecan be used as an alternative to the RC element.Fig. 2-2Measure to suppress sparks on a relay contact☞The reference ground of the analog inputs is the housing potential.The analog outputs are floating, but have a common negative pole.The input/output cables must be connected to the correspondingtrapezoidal plug (SUB-D plug) according to the pin assignmentdiagrams (see Chapter 3, Technical Description, Fig. 3.5). Theconductor cross-section should be 0.5 mm 2 . The interface cable mustnot be longer than 500 m.NoticeThe cables (apart from the mains cable) must be screened, and theirscreen must be screen connected at both ends to ground.☞NoticeThe 24-V power supply must be a protective extra-low voltage withsafe electrical isolation.2-6 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Technical Description33.1 Application .................................................. 3-23.2 Design, Characteristics ........................................ 3-33.3 Special Characteristics ........................................ 3-43.4 Measuring Principles .......................................... 3-53.5 Connections ................................................. 3-63.5.1 Pin Assignments ............................................. 3-63.5.2 Internal Gas Paths, Gas Flow Diagrams ......................... 3-83.5.3 Installation and Connection Diagrams ........................... 3-103.5.4 Communication .............................................. 3-123.6 Technical Data ............................................... 3-143.7 Dimensions .................................................. 3-153.8 Ordering Data ................................................ 3-173.9 Documentation ............................................... 3-233.10 Conditions of Sale and Delivery ................................ 3-24ULTRAMAT 23 gasanalyzerC79000-B5276-C216 -013-1

7HFKQLFDO'HVFULSWLRQ$SSOLFDWLRQULTRAMAT 23The ULTRAMAT 23 gas analyzer can measure up to 4 gas componentsat once: A maximum of three infrared sensitive gasessuch as CO, CO 2 , NO, SO 2 , CH 4 , R22 (Freon CHCIF 2 ) plus O 2with an electrochemical oxygen measuring cell.ULTRAMAT 23 basic versions for:• 1 infrared gas component with/without oxygen measurement• 2 infrared gas components with/without oxygen measurement• 3 infrared gas components with/without oxygen measurementSpecific applications:The ULTRAMAT 23 with 2 IR components without pump andwith or without oxygen measurement is also available with twoseparate gas paths. This allows the measurement of two measuringpoints as used e.g. for the NO x measurement before andafter the NO x converter.The ULTRAMAT 23 gas analyzer can be used in emission measuringsystems and for process and safety monitoring.TÜV-approved versions of the ULTRAMAT 23 are available formeasurement of CO, NO, SO 2 and O 2 according to 13. BImSchVand TA Luft.Smallest TÜV-approved and permitted measuring ranges:• 1- and 2-component analyzer- CO: 0 to 150 mg/m 3- NO: 0 to 250 mg/m 3-SO 2 : 0 to 400 mg/m 3• 3-Komponenten-Analysator- CO: 0 to 250 mg/m 3- NO: 0 to 400 mg/m 3-SO 2 : 0 to 400 mg/m 3All larger measuring ranges are also permitted.For use in non-potentially explosive atmospheres.Application examples• Optimization of small firing systems• Monitoring of exhaust gas concentration from firing systemswith all types of fuel (oil, gas and coal) as well as operationalmeasurements with thermal incineration plants• Room air monitoring• Monitoring of air in fruit stores, greenhouses, fermenting cellarsand warehouses• Monitoring of process control functions• Atmosphere monitoring during heat treatment of steel.Special characteristics• Stable 19" sheet-steel enclosure for mounting in hinged bay oron slide rails.Option: bench-top version with handles as well as condensationtrap and coarse filter• Operation based on NAMUR recommendation• Simple, fast programming and commissioning of analyzer• Practically maintenance-free as a result of AUTOCAL with ambientair (or with N 2 for analyzers without oxygen sensor); boththe zero and the span are calibrated in the process• Calibration with calibration gas is only necessary every six to12 months, depending on application• Large, backlit LCD for measured values; menu-based inputsfor programming, test functions and calibration• Two measuring ranges can be set per component within definedlimits;all measuring ranges linearized;autoranging with range identification• Automatic correction of variations in atmospheric pressure• Gas flow monitoring;Low-flow alarm at < 1 l/min• Maintenance request alert• Two limits can be freely configured for each component, forupward or downward violation• Three binary inputs for sample gas pump on/off, triggering ofAUTOCAL and synchronization of several devices• Eight relay outputs can be freely configured for fault, maintenancerequest, maintenance switch, limits, range identification,external solenoid valves• Four electrically isolated analog outputs;RS 485 present in basic device;option: converter to RS 232• Incorporation in networks via PROFIBUS-DP/-PA interface• SIPROM GA software as service and maintenance tool• Eight additional relay outputs as an option• Eight additional binary outputs as an option.3-2 2ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ'HVLJQ&KDUDFWHULVWLFVULTRAMAT 23 also available as bench-top unit:• 2 handles on top cover• 4 rubber feet for setting up• No mounting frameFitted inside analyzer:• Safety condensation trap• Barometric sensor• Sample gas pump (option)• Safety filter80-digit display(4 lines / 20 characters)Flowmeter in conjonction withpressure switch for monitoringsample gas flowAlso availablewith slide railsDust-tight andwashablemembranekeypadGas and electricconnectionson rear panelControl keysfor menus3 function keys formeasurement, pumpon/off and AUTOCALOption: O 2 sensor;removable from frontfollowing removal of coverFig. 3.1ULTRAMAT 23, designULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-0133-3

7HFKQLFDO'HVFULSWLRQ6SHFLDO&KDUDFWHULVWLFVLED backlit display;brightness adjustablevia menuDimension freely selectable(ppm, vpm, %, mg/m 3 )One line per component formeasured value, dimensionand component nameTwo columns reservedfor status displaysImmediate return tomeasurement modeCAL key to start AUTOCALwith ambient air or N 2 or airwithout CO 2Switch internal pump on and off;pump flowrate adjustable via menuScroll back in menu orcancel an inputENTER key to call themain menu or to saveentered values↑ ↓ → keys for menu control;increasing/decreasing numerical valuesFig. 3.2ULTRAMAT 23, membrane keypad and graphical display43-4ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ0HDVXULQJ3ULQFLSOHVTwo independent, selective measuring principles are used in theULTRAMAT 23.Infrared measurementThis spectroscopic method is based on the absorption of nondispersiveIR radiation. The attenuation in the radiation whichdepends on the wavelength is a measure of the respective concentrationof the gas.Oxygen measurementThe oxygen sensor operates according to the principle of a fuelcell. The oxygen is converted at the boundary layer between thecathode and electrolyte; the resulting current is proportional tothe concentration of oxygen.121012Sample gas936111529Sample gasoutlet49Sample gasinlete-857M6U431 Capillary2 Second detector layer3 Microflow sensor4Sample cell5 Chopper wheel6 Chopper motor7 IR source8 Reflector9 Window10 Slide11 First detector layer12 Third detector layer1 Gold cathode2 Electrolyte (acetic acid)3 Thermistor and loadresistor for temperaturecompensation4Signal output5 Lead anode6 Oxygen diffusionmembrane made of FEPFig. 3.3ULTRAMAT 23, mode of operation of infrared channel(example with three-layer detector)Fig. 3.4ULTRAMAT 23, mode of operation of oxygen measuring cellPin assignmentsULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-0153-5

7HFKQLFDO'HVFULSWLRQ&RQQHFWLRQV3LQ$VVLJQPHQWVFunction in devicePIN assignments9-pin connectorDSUB 9 F-X45RS 485MM123456789GNDNCNCR_level-P-RD/TD-PRD/TD-NNCR_level-N-GNDPossibility forconnection ofbus terminatingresistors topins 7 and 9 2)37-pin connectorDSUB 37 F-X80Analog and digital inputs and outputsRelay 2Relay 4Relay 6Relay 8Analog output 4 P (for O ) 2Analog output 3 P (for IR component 3)Analog output 2 P (for IR component 2)Analog output 1 P (for IR component 1)M12345678910111213141516171819202122232425262728293031323334353637N (2, 20, 21)P 20 pump on/offP 2 CAL inputP 21 synchro. inputRelay 1Relay 3Relay 5Relay 7Analog output NAnalog output NAnalog output NAnalog output NInputsN = 0 VP = 24 V (external) 1)Relays 1 to 8: in unit.Contact loadingmax. 24 V, 1 AC/DC 1)internallyconnected 2)1 )2)Safety extra-low voltage (SELV) with safe isolation.The conductors have to be shielded and connectedon both sides on protective conductor potential.Fig. 3.5ULTRAMAT 23, pin assignments (standard)63-6ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ■Pin assignments37-pin connectorDSUB 37 F-X50Binary inputs / Relay outputs (option)MM12345678910111213141516171819202122232425262728293031323334353637GNDRelay 9Relay 10Relay 11Relay 12Relay 13Relais 14Relay 15Relay 16Binary input 1-8 NBinary input 1-PBinary input 2-PBinary input 3-PBinary input 4-PBinary input 5-PBinary input 6-PBinary input 7-PBinary input 8-PNCNCGNDContact loadingmax. 24 V/1 A, AD/DCRelay contact shown:de-energized relay coilFloating viaopto isolator"0" = 0 V (0 to 4.5 V)"1" = 24 V (13 to 33 V)1)9-pin connectorDSUB 9 M-X90optional9-pin connectorDSUB 9 F-X90PROFIBUS-DP123456789VP /+ 5 VRxD/TxD-N ARxD/TxD-P BCNTR-P/direction controlDGNDPROFIBUS-PA123456789(PA-N(-))PA-P(+)Pa-N(-)1 ) Safety extra-low voltage (SELV) with safe isolation.Fig. 3.6ULTRAMAT 23, pin assignments of the optional interface board PROFIBUSULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-0173-7

MM7HFKQLFDO'HVFULSWLRQ,QWHUQDO*DV3DWKV*DV)ORZ'LDJUDPV%DVLF/D\RXWBasic design• Gas inlets/outlets:- Pipe with 6 mm outside diameter or- Pipe with ¼" outside diameter• Internal gas paths:-Viton tube• Flowmeter• Pressure switch655129125171538131210891091112141551732111214131248131412151018Fig. 3.7ULTRAMAT 23, 19" unit,e.g. one IR component with oxygen measurement,with internal sample gas pump and safety filterFig. 3.8ULTRAMAT 23, 19" unit, two channels with separate gas paths,e.g. two IR components with oxygen measurement, withoutsample gas pump, with internal safety filterKey to Figures 7 to 111 Inlet for sample gas / calibration gas2 Inlet for AUTOCAL / zero gasorinlet for sample gas / calibration gas (channel 2)3 Enclosure purge inlet / chopper purge4 Gas outlet5 Membrane safety filter6 Solenoid valve 1 )7 Sample gas pump 1 )8 Flowmeter9 Pressure switch10 Sample cell (see Fig. 3.3)11 Oxygen measuring cell 1 ) (see Fig. 3.4)12 Restrictor13 Condensation trap14 Condensation trap15 Infrared measuring cell16 Condensation trap with filter17 Gas outlet18 Gas outlet (channel 2)1 ) Depending on design, see Ordering data, pages 17 to 2283-8ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

MMM7HFKQLFDO'HVFULSWLRQ■ Internal gas paths, gas flow diagrams (basic layout)51351315/1515108910891012121313141241114124Fig. 3.9ULTRAMAT 23, 19" unit,e.g. three IR components without oxygen measurement,without sample gas pump, with internal safety filterFig. 3.11 ULTRAMAT 23, 19" unit,e.g. one IR component with oxygen measurement, withoutsample gas pump, with internal safety filter11667155231012138912144Fig. 3.10 ULTRAMAT 23, portable,e.g. one IR component without oxygen measurement, withinternal sample gas pump and safety filter, condensation trapon front panelULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-0193-9

7HFKQLFDO'HVFULSWLRQ,QVWDOODWLRQDQG&RQQHFWLRQ'LDJUDPV19" rack unit12Messgas / PrüfgasSample gas / Span gasGaz de mes. / d´ajustage3AUTOCAL-Gas / NullgasAUTOCAL gas / Zero gasGaz AUTOCAL / Gaz zéro4nicht belegtnot usednon utilisé5Gehäuse-/ChopperraumbespülungEnclosure purge / Chopper purgeBalayage du boîtier / du chopper54321Power supplyand fuse-X459-pin socketRS 485-X8037-pin socketanalog and digitalinputs/outputs3-X909-pin socketPROFIBUS-X5037-pin socketoption modulebinary inputs/relay outputs12 4Gas preparation, dependent on version of ULTRAMAT 23not included in delivery (see Ordering data pages 17 to 22)85 6 7 291 Zero gas inlet(ambient air or appropriate synthetic air or N2 from pressure bottle)2 Filter3 Gas line, outlet4Sample gas line, inlet5 Zero gas bottle, e.g. N2with pressure regulator and pressure indicator6 Control valve, flow regulator7 Sample gas pump8 Sample gas line (heated if required)9 Gas sampling device (heated if required)10 Gas cooler11 Condensation drainonly required for version ofULTRAMAT 23 withoutsample gas pump1110Fig. 3.12 ULTRAMAT 23, 19" unit, e.g. one IR component with oxygen measurement, sample preparation as example103-10ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQBench-top unitPower switchPower supplyand fuse12345nicht belegt (siehe Frontseite)not used (see front panel)non utilisé (voir face avant)Messgas /PrüfgasSample gas / Span gasGaz de mes. / d´ajustageAUTOCAL-Gas / NullgasAUTOCAL gas / Zero gasGaz AUTOCAL / Gaz zéronicht belegt (siehe Frontseite)not used (see front panel)non utilisé (voir face avant)Gehäuse-/ChopperraumbespülungEnclosure purge / Chopper purgeBalayage du boîtier / du chopper5 3 2Purge gasAUTOCAL gaszero gasGas outletThe ULTRAMAT 23 bench-top version requires no special assembly.When installing in a cabinet, mount only on support rails.-X459-pin socketRS 485-X909-pin socketPROFIBUS-X5037-pin socketoption modulebinary inputs/relay outputs-X8037-pin socketanalog and digitalinputs/outputs12nicht belegt (siehe Frontseite)not used (see front panel)non utilisé (voir face avant)Messgas / PrüfgasSample gas / Span gasGaz de mesure / d’ajustage12Messgas / PrüfgasSample gas / Span gasGaz de mesure / d’ajustage12Messgas / PrüfgasSample gas / Span gasGaz de mesure / d’ajustage1Messgas / Prüfgas 1Sample gas / Span gas 1Gaz de mesure / d’ajustage 12AUTOCAL-Gas / Nullgas3 AUTOCAL gas / Zero gasGaz AUTOCAL / Gaz zéro4nicht belegt (siehe Frontseite)not used (see front panel)non utilisé (voir face avant)34AUTOCAL-Gas / NullgasAUTOCAL gas / Zero gasGaz AUTOCAL / Gaz zéronicht belegt (siehe Frontseite)not used (see front panel)non utilisé (voir face avant)34nicht belegt (siehe Frontseite)not used (see front panel)3non utilisé (voir face avant) Messgas / Prüfgas 2nicht belegt (siehe Frontseite)not used (see front panel)non utilisé (voir face avant)4Sample gas / Span gas 2Gaz de mesure / d’ajustage 25Gehäuse-/ChopperraumbespülungEnclosure purge / Chopper purgeBalayage du boîtier / du chopper5Gehäuse-/ChopperraumbespülungEnclosure purge / Chopper purgeBalayage du boîtier / du chopper5Gehäuse-/ChopperraumbespülungEnclosure purge / Chopper purgeBalayage du boîtier / du chopper5Gehäuse-/ChopperraumbespülungEnclosure purge / Chopper purgeBalayage du boîtier / du chopperKey to symbolsULTRAMAT 23bench-top unitKey to symbolsULTRAMAT 2319” rack unitwith sample gas pumpKey to symbolsULTRAMAT 2319” rack unitwithout sample gas pumpKey to symbolsULTRAMAT 2319” rack unitwith two separate gas pathsFig. 3.13 ULTRAMAT 23, bench-top unit, gas and electrical connections (top); the various labels (bottom)ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01113-11

Te TeTe T7HFKQLFDO'HVFULSWLRQ&RPPXQLFDWLRQULTRAMAT 23The gas analyzers of series 6, ULTRAMAT 6 and OXYMAT 6, aswell as the ULTRAMAT 23 offer the following communications facilities:• Serial RS 485 interface present as standard with internal communicationsbus (ELAN) which permits communication betweenthe analyzers and – with multi-channel analyzers – fromone channel to the other via the serial interface even without aPC for e.g. information on the process gas pressure and compensationof the influences of interfering gases.• SIPROM GA, a software tool especially for servicing and maintenancetasks. All functions of the analyzers, whether an individualdevice or where several are networked together, can beremote controlled and monitored using SIPROM GA.• PROFIBUS-DP/-PA is the leading fieldbus on the market. AllSiemens gas analyzers are suitable for PROFIBUS whenequipped with an optional plug-in card (retrofitting also possible)and satisfy the binding "Device profile for analyzers" definedby the PNO (PROFIBUS user organization). Centralaccess to the analyzers in the system is possible using theSIMATIC PDM operator input software.■ Interface parametersLevel RS 485Baud rate 9600Data bits 8Stop bit 1Start bit 1ParityNoneNo echo mode■ Ordering informationInterface description (German)RS 485/RS 232 converterSIMATIC cable/bus cableSIMATIC bus connector9-pin DSUB plugRepeater(see also Catalog CA 01 or IK PI)Order No.C79000-B5200-C176C79451-Z1589-U16XV1 830-0EH106ES7 972-0BB11-0XA06ES7 972-0BB11-0XA06ES7 972-0AA01-0XA098RS232RS485ConverterRS232 RS48551RS232RS485ConverterRS232 RS485234■ SIPROM GAApplication: communications software for remote maintenanceand servicing of Siemens process gas analyzers; max. 12 analyzerswith up to 4 components each.Functions: display and saving of all analyzer data, remote operationof all analyzer functions, parameter and configuration settings;comprehensive diagnostics information, remotecalibration; online help; cyclic saving of measured values andstatus on hard disk and exporting to commercially availableapplication programs, downloading of new software.Hardware requirements: PC/laptop; min. 486DX-66 with8 MB RAM, hard disk with min. 10 MB vacant capacity; vacantCOM port: RS 232 or RS 485, max. distance 500 m. Larger distancesusing repeater.Software requirements: Windows 95/98 or NT (4.0 or later).675Fig. 14 Typical design of an RS 485 networkItem Designation1 Computer2 RS 485 ↔ RS 232 converter with RS 232/RS 485 cable3 RS 485 bus connector with jumper4 Analyzers5 RS 485 cable6 RS 485 bus connector7 RS 485 network8 9-pin DSUB plug9 Option: RS 485 repeater3-12■ Ordering informationSIPROM GA softwareGerman/English selectableduring installation, comprising3 diskettes (3.5"),with installation instructions,software product certificateand registration formFirmware retrofitting sets forolder analyzers:ULTRAMAT 23(prior to SW version 2.06)All languagesULTRAMAT 6(prior to SW version 4.1)• German• English• French• Spanish• ItalianOXYMAT 6(prior to SW version 4.1)• German• English• French• Spanish• ItalianOrder No.S79610-B4014-A1C79451-A3494-S501C79451-A3478-S501C79451-A3478-S502C79451-A3478-S503C79451-A3478-S504C79451-A3478-S505C79451-A3480-S501C79451-A3480-S502C79451-A3480-S503C79451-A3480-S504C79451-A3480-S505ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ■ PROFIBUS-DP/-PAFig. 3.15 Basic structure of a PROFIBUS systemThe term "Field bus" describes a digital communications systemwith which distributed field devices in a plant are networkedtogether via one single cable, and connected at the same timeto programmable controllers or to a process control system.PROFIBUS is the leading field bus on the market. ThePROFIBUS-DP version is widely used for production automationbecause of its high transmission rate for relatively small dataquantities per device, whereas PROFIBUS-PA particularly takesinto account the features required for process engineering, e.g.large data quantities and application in potentially explosiveatmospheres.User benefits can be found in the extremely high potentials forcost savings in all areas of the plant, covering configuring andcommissioning, operation and maintenance, and up to laterplant extensions.Operation of the gas analyzers from a control system or separatePC is possible using the SIMATIC PDM (Process Device Manager)operator input tool which is software executing under Windows95/98/NT and which can also be incorporated into theSIMATIC PCS 7 process control system. This permits clear displayof both the incorporation of devices into the system and thecomplex parameter structure of the analyzers, permitting operationto be carried out simply by clicking.The PROFIBUS user organization (PNO) is an independent internationalinstitution, and represents the interests of many vendorsand users. In addition to services such as consultation, trainingULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01and device certification, its prime task is the further development,standardization and promotion of the PROFIBUS technology.The definition of a binding functionality for a device class ina profile is a prerequisite for the uniform response of devicesfrom different vendors, the so-called interoperability. The profilefor analyzers was defined as binding at the end of 1999, thusguaranteeing the interaction of all PROFIBUS-based devices ina plant.This profile defines the functionality of the analyzers in a blockmodel: e.g. the physical block describes the measuring procedure,analyzer and vendor names, serial number and operatingstate (operation, maintenance). Various functional blocks containthe execution of specific functions such as the processingof measured values or alarms. The transducer blocks describethe functionality of the actual measuring procedure and its control,e.g. preprocessing of a measured value, correction ofcross-interferences, characteristics, measuring ranges as wellas switching and control procedures. Protocols define the datatransmission between the stations on the bus. A differentiation ismade between cyclic and acyclic services. Cyclic services areused to transmit time-critical data such as measured values andstatuses. The acyclic services permit the scanning or modificationof device parameters during operation.All gas analyzers of Series 6, ULTRAMAT 6 and OXYMAT 6, aswell as the ULTRAMAT 23 are suitable for PROFIBUS when fittedwith the optional plug-in card (retrofitting also possible, see Orderinginformation).3-13

Te TeTe T7HFKQLFDO'HVFULSWLRQ7HFKQLFDO'DWD■General technical dataMeasured componentsAnalog outputsLoadCharacteristicsDisplayEMC interference immunity(ElectroMagnetic Compatibility)Position of useRelay outputsBinary inputsMax. 4, of which up to 3 infraredsensitivegases plus oxygenMax. 4, floating,0/2/4 to 20 mA, linearized≤ 750 ΩLinearizedLCD with LED backlighting andcontrast control, function keys80 characters(4 lines/20 characters)According to standard requirementsof NAMUR NE21 (05/93) orEN 50081-1, EN 50082-2Front panel vertical8, e.g. for fault, maintenancerequest, limit, function check,max. load AC/DC 24 V / 1 A 1 )8 additional outputs as an option3, floating for pump on/off,trigger AUTOCAL andsynchronization of several devices8 additional inputs as an optionSerial interface RS 485Warming-up time Approx. 5 min 2 )AUTOCAL functionAutomatic analyzer calibration, cycletime adjustable from 0(1) to 24 hoursDimensions (in mm) See Fig. 16 and Fig. 3.17Portable analyzer (H x W x D) 170 mm x 465 mm x 392 mmFrame 19", 4 standard height units =177 mm x 483 mmWeightApprox. 10 kgDegree of protection toEN 6052919" rack and portable unit IP 21Power supplyPower supplyAC 100 V, +10%/-15%, 50 HzAC 120 V, +10%/-15%, 50 HzAC 200 V, +10%/-15%, 50 HzAC 230 V, +10%/-15%, 50 HzAC 100 V, +10%/-15%, 60 HzAC 120 V, +10%/-15%, 60 HzAC 230 V, +10%/-15%, 60 HzApprox. 60 VAPower consumptionGas input conditionsSample gas pressure 0.5 to 1.5 bar absolute 3 )Sample gas flow66 to 120 l/h (1.2 to 2 l/min)Sample gas temperature 0 to 50 °CSample gas humidity< 90% RH 4 ), no condensationAmbient conditionsPerm. ambient temperatureOperationStorage and transport+ 5 to +45 °C- 20 to +60 °CPermissible ambient humidity < 90% RH 4 )for storage and transportPermissible pressure variations 700 to 1200 mbar1 ) Safety extra-low voltage (SELV) with safe isolation2 ) Maximum accuracy is achieved after approx. 45 minutes3 ) Factory-adjusted with 2 m pipe, span calibration may be required forother conditions4 ) RH: relative humidity3-14■Technical data of infrared measurementMeasuring rangesSee Ordering dataSmallest measuring range See Ordering dataLargest measuring range See Ordering dataInfluencing variables• Drift with AUTOCAL• Drift without AUTOCAL• TemperatureNegligible< 2% of smallest meas. range/weekMax. 2% of smallest meas. rangeaccording to rating plate per 10 Kwith an AUTOCAL cycle time of 3 h• Atmospheric pressure < 0.2% of measured range per 1%change in pressure, corrected byinternal pressure sensor• Power supply< 0.1% of output signal span with avariation of ±10%• Power frequency± 2% of full-scale value with a frequencyvariation of ± 5%Electromagnetic field 10 V/m,80% amplitude modulation,10 kHz to 500 MHz ≤ 1% of smallest measuring range500 MHz to 1 GHz ≤ 2% of smallest measuring rangeDisplay delay(90% time)Damping(electric time constant)Noise of output signalDisplay resolutionResolution of output signalCharacteristicLinearity errorReproducibilityDependent on dead time andselectable dampingSelectable from 0 to 99.9 s< 1% of smallest measuring range(see rating plate)Dependent on selected measuringrange; the number of digits after thedecimal point can be selected< 0.1% of output signal spanLinearizedIn the largest measuring range:< 1% of full-scale valueIn the smallest measuring range:< 2% of full-scale value≤ 1% of smallest measuring rangeTechnical data of oxygen measurementMeasuring ranges 0 to 5% or 0 to 25% O 2 ,parameter can be setInfluencing variables• Drift with AUTOCAL• Drift without AUTOCAL• TemperatureNegligible1% O 2 /year in air, typical< 0.5% O 2 per 20 K, referred to ameasured value at 20 °C• Atmospheric pressure < 0.2% of measured value per 1%pressure variation• Auxiliary gasNH 3 in % range reduces the lifetime• Typical combustion exhaust Influence < 0.05% O 2gasNoise of output signalDisplay delay(90% time)< 0.5% of full-scale valueDependent on dead time and selectabledamping, but not < 30 s with asample gas flow of approx. 1 l/min< 0.2% of full-scale value< 0,.2% of output signal spanDisplay resolutionResolution of output signalLifetime Approx. 2 years with 21% O 2Reproducibility ≤ 0.05% O 2ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ'LPHQVLRQV■ 19" rack unit3393004.5M480158.578297014.5465483440038679612515424229334837730,529.451177101.637.7Gas connections: tube stubs Æ 6 mm or ¼"Caution: Always install on supporting rails when mountedin bench-top housing or in cabinetFig. 16ULTRAMAT 23, 19" rack, dimensions in mmULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-013-15

Te TeTe T7HFKQLFDO'HVFULSWLRQ■ Bench-top unit348.531444159.537154440.403867962422933483782220.942.8Gas connections: tube stubs Æ 6 mmFig. 3.17 ULTRAMAT 23, bench-top unit, dimensions in mm3-16ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ3.8 Ordering Data■ULTRAMAT 23 gas analyzer for measurement of1 infrared component and oxygenOrder No.7MB2335-- 7 7 7 7 0 - 7 A A 7Enclosure, version and gas paths• 19" unit for cabinet mountingGas connectionsInternal sample gas pump6 mm pipe without 2 ) 0¼" pipe without 2 ) 16 mm pipe with 2¼" pipe with 3• portable, in sheet-steel enclosure, 6 mm gas connections,with internal sample gas pump, condensation trapwith safety filter on front panel 8Measured componentPossible with range classification codesCO D, E, F, G .... R, U, X ACO 1 2 ) 8 ) D, G, J .... R CCH 4 H, L, N, P, R DC 2 H 4 K FSO 2 F .... L, W NNO G .... J, V, W PR22 H USmallest measuring rangeLargest measuring range0 to 20 vpm 0 to 100 vpm C0 to 50 vpm 0 to 250 vpm D0 to 100 vpm 0 to 500 vpm E0 to 150 vpm 0 to 750 vpm F0 to 200 vpm 0 to 1 000 vpm G0 to 500 vpm 0 to 2 500 vpm H0 to 1000 vpm 0 to 5 000 vpm J0 to 2000 vpm 0 to 10 000 vpm K0 to 0.5 % 0 to 2.5 % L0 to 1 % 0 to 5 % M0 to 2 % 0 to 10 % N0 to 5 % 0 to 25 % P0 to 10 % 0 to 50 % Q0 to 20 % 0 to 100 % R0 to 150 mg/m 3 0 to 750 mg/m 3 U0 to 250 mg/m 3 0 to 1250 mg/m 3 V0 to 400 mg/m 3 0 to 2000 mg/m 3 W0 to 50 vpm 0 to 2500 vpm XOxygen measurement• without O 2 sensor 0• with O 2 sensor 1Power supplyAC 100 V, 50 Hz 0AC 120 V, 50 Hz 1AC 200 V, 50 Hz 2AC 230 V, 50 Hz 3AC 100 V, 60 Hz 4AC 120 V, 60 Hz 5AC 230 V, 60 Hz 6Operating software, documentation 3 )• German 0• English 1• French 2• Spanish 3• Italian 4Footnotes see page 3-18ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-013-17

Te TeTe T7HFKQLFDO'HVFULSWLRQ■ Ordering dataULTRAMAT 23 gas analyzer for measurement of1 infrared component and oxygen (continued)Further versionsPlease add „-Z“ to Order No. and specify Order codeInterface converter from RS 485 to RS 232 4 )Supplementary electronics with 8 binary inputs/relay outputs, PROFIBUS-PA interfaceSupplementary electronics with 8 binary inputs/relay outputs, PROFIBUS-DP interfaceSlide rails (2 rails) possible only for versions in 19" unitSet of Torx toolsTAG labels (labeling to customer specification)Gas path for a short response timeChopper purge for gas connection 6 mmChopper purge for gas connection ¼"Customer acceptance 5 )Measurement range in plain text 6 )AccessoriesCO 2 absorber cartridgeInterface converter RS 485/RS 232Order codeA11A12A13A31A32B03C01C02C03Y01Y117MB1933-8AAC79451-Z1589-U11 ) For measuring ranges below 1% a CO 2 absorber cartridge can be used for the zero setting(see „Ordering data: Accessories“)2 ) Without separate zero gas input and without solenoid valve3 ) User language switchable4 ) Supplied separately (including interface description C79000-E5264-C176)5 ) Customer acceptance: ½ day at factory in presence of customer.The following work is carried out: comparison of analyzer with ordering data;linearization check (zero, mid point value and full-scale value);reproducibility check with calibration gas (recording in each case on XT recorder, logging of results).6 ) Standard setting: smallest measuring range, largest measuring range7 ) O 2 sensor in gas path of infrared measured component 18 ) With chopper purge (N 2 approx. 3 bar for measuring ranges below 0.1 % CO 2 required),order in addition (see Order code C02 or C03)Note:conversion factors with optional selection of dimensions ppm (vpm) in mg/m 3 at norm condition(0 °C; 1013 mbar)SO 2 :0.35 ppm V 1 mg/m 3NO: 0.75 ppm V 1 mg/m 3CO: 0.80 ppm V 1 mg/m 3■ Example for orderingULTRAMAT 23 gas analyzerFor measurement of one IR component and oxygenIR channel, component: CO 2Measuring range1: 0 to 1000 vpm and range 2: 0 to 5000 vpmChannel 2, component: O 2Range: 0 to 5% and 0 to 25%Power supply: 230 V, 50 Hz,19" unit for installation in cabinets,Gas connections ¼" pipe with sample gas pumpSoftware and documentation in Spanish,2 slide rails and customer acceptanceOrder No.: 7MB2335-3CJ10-3AA3-ZA31+Y013-18ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ■ Ordering dataULTRAMAT 23 gas analyzer for measurement of2 infrared components and oxygenOrder No.7MB2337-- 7 7 7 7 0 - 7 7 7 7Enclosure, version and gas paths• 19" unit for cabinet mountingGas connections IInternal sample gas pump Separate gas paths (2 chan.) 7 )6 mm pipe without 2 ) without 0¼" pipe without 2 ) without 16 mm pipe with without 2¼" pipe with without 36 mm pipe without 2 ) with 4¼" pipe without 2 ) with 5• portable, in sheet-steel enclosure, 6 mm gas connections,with internal sample gas pump, condensation trapwith safety filter on front panel 81st infrared componentMeasured componentPossible with range classification codesCO D, E, F, G .... R, U, X ACO 1 2 ) 8 ) D, G, J .... R CCH 4 H, L, N, P, R DC 2 H 4 K FSO 2 F .... L, W NNO G .... J, V, W PR22 H USmallest measuring range Largest measuring range0 to 20 vpm 0 to 100 vpm C0 to 50 vpm 0 to 250 vpm D0 to 100 vpm 0 to 500 vpm E0 to 150 vpm 0 to 750 vpm F0 to 200 vpm 0 to 1 000 vpm G0 to 500 vpm 0 to 2 500 vpm H0 to 1000 vpm 0 to 5 000 vpm J0 to 2000 vpm 0 to 10 000 vpm K0 to 0.5 % 0 to 2,5 % L0 to 1 % 0 to 5 % M0 to 2 % 0 to 10 % N0 to 5 % 0 to 25 % P0 to 10 % 0 to 50 % Q0 to 20 % 0 to 100 % R0 to 150 mg/m 3 0 to 750 mg/m 3 U0 to 250 mg/m 3 0 to 1250 mg/m 3 V0 to 400 mg/m 3 0 to 2000 mg/m 3 W0 to 50 vpm 0 to 2500 vpm XOxygen measurement• without O 2 sensor 0• with O 2 sensor 1Power supplyAC 100 V, 50 Hz 0AC 120 V, 50 Hz 1AC 200 V, 50 Hz 2AC 230 V, 50 Hz 3AC 100 V, 60 Hz 4AC 120 V, 60 Hz 5AC 230 V, 60 Hz 6see next pageFootnotes see page 3-18ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-013-19

Te TeTe T7HFKQLFDO'HVFULSWLRQ■ Ordering dataULTRAMAT 23 gas analyzer for measurement of2 infrared components and oxygen (continued)Order No.7MB2337-- 7 7 7 7 0 - 7 7 7 72nd infrared componentMeasured componentPossible with range classification figuresCO D, E, F, G .... R, U, X ACO 1 2 ) 8 ) D, G, J .... R CCH 4 H, L, N, P, R DC 2 H 4 K FSO 2 F .... L, W NNO G .... J, V, W PR22 H USmallest measuring range Largest measuring range0 to 20 vpm 0 to 100 vpm C0 to 50 vpm 0 to 250 vpm D0 to 100 vpm 0 to 500 vpm E0 to 150 vpm 0 to 750 vpm F0 to 200 vpm 0 to 1 000 vpm G0 to 500 vpm 0 to 2 500 vpm H0 to 1000 vpm 0 to 5 000 vpm J0 to 2000 vpm 0 to 10 000 vpm K0 to 0.5 % 0 to 2.5 % L0 to 1 % 0 to 5 % M0 to 2 % 0 to 10 % N0 to 5 % 0 to 25 % P0 to 10 % 0 to 50 % Q0 to 20 % 0 to 100 % R0 to 150 mg/m 3 0 to 750 mg/m 3 U0 to 250 mg/m 3 0 to 1250 mg/m 3 V0 to 400 mg/m 3 0 to 2000 mg/m 3 W0 to 50 vpm 0 to 2500 vpm XOperating software,documentation 3 )• German 0• English 1• French 2• Spanish 3• Italian 4■ Ordering dataFurther versionsPlease add „-Z“ to Order No. and specify Order codeInterface converter from RS 485 to RS 232 4 )Supplementary electronics with 8 binary inputs/relay outputs, PROFIBUS-PA interfaceSupplementary electronics with 8 binary inputs/relay outputs, PROFIBUS-DP interfaceSlide rails (2 rails) possible only for versions in 19" unitSet of Torx toolsTAG labels (labeling to customer specification)Gas path for a short response timeChopper purge for gas connection 6 mmChopper purge for gas connection ¼"Customer acceptance 5 )Measurement range in plain text 6 )AccessoriesCO 2 absorber cartridgeInterface converter RS 485/RS 232Footnotes see page 3-183-20Order codeA11A12A13A31A32B03C01C02C03Y01Y117MB1933-8AAC79451-Z1589-U1ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ■ Ordering dataULTRAMAT 23 gas analyzer for measurement of3 infrared components and oxygenOrder No.7MB2338-- 7 7 7 7 0 - 7 7 7 7Enclosure, version and gas paths• 19" unit for cabinet mountingGas connections Internal sample gas pump Separate gas paths (2 chan.) 7 )6 mm pipe without 2 ) without 0¼" pipe without 2 ) without 16 mm pipe with without 2¼" pipe with without 36 mm pipe without 2 ) with 4¼" pipe without 2 ) with 5• portable, in sheet-steel enclosure, 6 mm gas connections,with integral sample gas pump, condensation trapwith safety filter on front panel 81st and 2nd infrared componentsSmallest measuring range Largest measuring rangeCO 0 to 500 vpm 0 to 2 500 vpmNO 0 to 500 vpm 0 to 2 500 vpm A ACO 0 to 2000 vpm 0 to 10 000 vpmNO 0 to 1000 vpm 0 to 5 000 vpm A BCO 0 to 1000 vpm 0 to 5 000 vpmNO 0 to 1000 vpm 0 to 5 000 vpm A CCO 0 to 250 mg/m 3 0 to 1 250 mg/m 3NO 0 to 400 mg/m 3 0 to 2 000 mg/m 3 A KCO 0 to 10 % 0 to 50 %CO 2 0 to 10 % 0 to 50 % B ACO 0 to 10 % 0 to 50 %CO 2 0 to 0.5 % 0 to 2.5 % B BCO 2 0 to 5 % 0 to 25 %CH 4 0 to 1 % 0 to 5 % C ACO 2 0 to 5 % 0 to 25 %CH 4 0 to 2 % 0 to 10 % C BOxygen measurement• without O 2 sensor 0• with O 2 sensor 1Power supplyAC 100 V, 50 Hz 0AC 120 V, 50 Hz 1AC 200 V, 50 Hz 2AC 230 V, 50 Hz 3AC 100 V, 60 Hz 4AC 120 V, 60 Hz 5AC 230 V, 60 Hz 63rd infrared componentsMeasured componentPossible with range classification figuresCO D, E, F, G .... R, U, X ACO 1 2 ) 8 ) D, G, J .... R CCH 4 H, L, N, P, R DC 2 H 4 K FSO 2 F .... L, W NNO G .... J, V, W PR22 H Usee next pageFootnotes see page 3-18ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-013-21

Te TeTe T7HFKQLFDO'HVFULSWLRQ■ Ordering dataULTRAMAT 23 gas analyzer for measurement of3 infrared components and oxygen (continued)Order No.7MB2338-- 7 7 7 7 0 - 7 7 7 7Smallest measuring range Largest measuring range0 to 20 vpm 0 to 100 vpm C0 to 50 vpm 0 to 250 vpm D0 to 100 vpm 0 to 500 vpm E0 to 150 vpm 0 to 750 vpm F0 to 200 vpm 0 to 1 000 vpm G0 to 500 vpm 0 to 2 500 vpm H0 to 1000 vpm 0 to 5 000 vpm J0 to 2000 vpm 0 to 10 000 vpm K0 to 0.5 % 0 to 2.5 % L0 to 1 % 0 to 5 % M0 to 2 % 0 to 10 % N0 to 5 % 0 to 25 % P0 to 10 % 0 to 50 % Q0 to 20 % 0 to 100 % R0 to 150 mg/m 3 0 to 750 mg/m 3 U0 to 250 mg/m 3 0 to 1250 mg/m 3 V0 to 400 mg/m 3 0 to 2000 mg/m 3 W0 to 50 vpm 0 to 2500 vpm XOperating software,documentation 3 )• German 0• English 1• French 2• Spanish 3• Italian 4■ Ordering dataFurther versionsPlease add „-Z“ to Order No. and specify Order codeInterface converter from RS 485 to RS 232 4 )Supplementary electronics with 8 binary inputs/relay outputs, PROFIBUS-PA interfaceSupplementary electronics with 8 binary inputs/relay outputs, PROFIBUS-DP interfaceSlide rails (2 rails) possible only for versions in 19" unitSet of Torx toolsTAG labels (labeling to customer specification)Gas path for a short response timeChopper purge for gas connection 6 mmChopper purge for gas connection ¼"Customer acceptance 5 )Measurement range in plain text 6 )Order codeA11A12A13A31A32B03C01C02C03Y01Y11AccessoriesCO 2 absorber cartridgeInterface converter7MB1933-8AAC79451-Z1589-U1Footnotes see page 3-183-22ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

7HFKQLFDO'HVFULSWLRQ'RFXPHQWDWLRQ■ Catalog extractULTRAMAT 23NDIR-Gasanalysengeräte,ein bis drei IR-Kanäleplus Sauerstoff(German)ULTRAMAT 23 Gas AnalyzersNDIR gas analyzers,one to three IR channelsplus oxygen(English)Analyseurs de gaz ULTRAMAT 23Analyseurs de gaz NDIR,un à trois canaux infrarougesplus oxygène(French)Order No.E86060-K3510-B151-A3E86060-K3510-B151-A3-7600E86060-K3510-B151-A3-7700■ ManualULTRAMAT 23Gasanalysengerät für IR-absorbierendeGase und Sauerstoff(German)ULTRAMAT 23Gas Analyzers for IR-absorbingGases and Oxygen(English)ULTRAMAT 23Analyseurs de gaz pour lamesure de composants infrarougeset d’oxygène(French)ULTRAMAT 23Analizadores para gases absorbentesde infrarrojo y oxigeno(Spanish)ULTRAMAT 23Analizzatori ad infrarossi e perossigeno(Italian)Order No.C79000-G5200-C216C79000-G5276-C216C79000-G5277-C216C79000-G5278-C216C79000-G5272-C216■ Spare parts listULTRAMAT 23Gas Analyzers for IR-absorbingGases and Oxygen(German, English, French)Order No.C79000-E5264-C217A spare parts list is part of this document (chapter 7).ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01233-23

Te TeTe T7HFKQLFDO'HVFULSWLRQ&RQGLWLRQVRI6DOHDQG'HOLYHU\3.10Subject to General Conditions of Supply and Delivery forProducts and Services of the Electrical and Electronics Industryand to any other conditions agreed upon with the recipients ofcatalogs.The technical data, dimensions and weights are subject tochange unless otherwise stated on the individual pages of thiscatalog extract.The illustrations are for reference only.The General Conditions for Software Products for Automationshall apply to software products.ExportThe products listed in this catalog may be subject to European,German or U.S. export regulations.Any export under restriction requires approval by responsibleauthorities.Information thereon can be obtained from our acknowledgements,delivery notes and invoices.A&D/MP/en 7.96Internet and World Wide Web (WWW)You can find information on the Automation and Drives Group inthe World Wide Web at the addresshttp://www.ad.siemens.deYou can select the home page of the gas analyzers and thenaccess the gas analyzers by selecting „Products & Solutions“,„Process Automation, Test and Measurement Systems“,„Products, Systems and Solutions for Process Automation“,„Process Analytics“ and „Products“ orby directly entering the Internet addresshttp://www.processanalytics.com73-243-24ULTRAMAT 23 Gas AnalyzerC79000-B5276-C216-01

Start-up44.1 Safety Information ............................................ 4-24.2 Preparations for Start-up ...................................... 4-24.3 Start-up ..................................................... 4-34.3.1 AUTOCAL ................................................... 4-34.3.2 Calibration ................................................... 4-44.3.3 System Setup with Several Analyzers in Parallel .................. 4-5ULTRAMAT 23 gas analyzerC79000-B5276-C216-014-1

Start-up4.1 Safety Information!WarningCertain parts in this analyzer carry dangerous voltages. The housingmust be closed before switching on the analyzer.!WarningThe analyzer must not be used in hazardous areas. Explosive gas mixtures(e.g. flammable gases together with air or oxygen in a potentiallyexplosive ratio) must not be measured.If the sample gas contains flammable components above the lowerexplosion limit, the required explosion protection measures must beapproved of by an authorized inspector.4.2 Preparations for Start-upChecking for leaksThe pressure can be measured easiest using a U-tube manometer.Check for leaks in the sample gas paths as follows:S Apply approx. 0,1 bar to the sample gas pathSSSWait for approx. 1 min until the temperature of the inflowing gas hasstabilizedNote the pressureWait another 15 minutes, and note the pressure again.The sample gas path is sufficiently leak-proof if the pressure haschanged by a maximum of 1 hPa (1 mbar) within 15 minutes.Gas conditioningGas sampling devices, gas coolers, condensation traps, filters and anycontrollers, recorders, or indicators connected should be made readyfor operation (refer to respective Instruction Manuals).Check that the interfaces (see Chapter 3) are correctly assigned andparameterized.4-2 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Start-up4.3 Start-upSwitching on thepower supplyOnce you have established that the analyzer is set to the required voltageand that all connections have been made, connect it to the powersupply. Switch the analyzer on and permit it to warm up (see Section5.3).4.3.1 AUTOCALGeneral☞The analyzer carries a calibration with the connected medium whenswitched on. This AUTOCAL calibrates the zero and sensitivity of theIR channels. If an O 2 sensor is present, its sensitivity is calibrated inaddition.NoticeIn analyzers without an O 2 sensor, the AUTOCAL can be executedwith nitrogen, in the case of analyzers with an O 2 sensor, it must beexecuted with air. The supplied medium is selected depending on theanalyzer configuration (gas connections) and cannot be parameterizedusing the software.The chopper section purging must be connected in analyzers with certainCO 2 ranges. This can be achieved using nitrogen or synthetic airwith an input pressure of 3 to 3.5 bar, and should be connected atleast 30 minutes prior to switching on in order to guarantee good purgingof the analyzer section.You can manually trigger an AUTOCAL during operation by pressingthe CAL key. The ULTRAMAT 23 can also execute an AUTOCAL cyclically,i.e. at adjustable, regular intervals (see below).DurationThe duration of the AUTOCAL depends on various factors. It takesapprox. 3 min and is comprised as follows:S Twice the set purge time (see Section 5.8.4)SDuration of internal electronic adjustment (corresponds to two-anda-halftimes the time constant ”T90 within”; see Section 5.9.3); if anO 2 sensor is used, the electronic adjustment is at least 60 s.ULTRAMAT 23 gas analyzerC79000-B5276-C216-014-3

Start-upCycle time☞The cycle time of the AUTOCAL (time between two automatically triggeredcalibrations) can be set between 0 and 24 h. The cyclic calibrationis switched off if you enter ”0” as the parameter.NoticeDuring warm-up mode, however, an AUTOCAL is carried out twice,approx. 5 min and approx. 30 min after switching on.4.3.2 CalibrationIn order to compensate variations in ambient temperature, you shouldselect cycle times between 3 and 12 h.Use of calibrationgasFollowing installation of the analyzer, you can calibrate it using calibrationgas (see Section 5.8). The calibration should be carried out with agas containing a sufficient concentration of the measured component(between 70 and 100 % of the full-scale value in N 2 or synthetic air).CautionThe calibration gas is connected via the sample gas inlet.Carrying out acalibrationSSMake sure that the gas flow is between 1.2 and 2.0 l/min.The analyzer must have been in operation for at least 30 minutesbefore commencing with measurements since a good stability of theanalyzer section is only guaranteed after this time (99 % value).Compensation oftemperatureinfluenceThe compensation of the temperature influence is stored in theEEPROM in the ULTRAMAT 23. Modifications can only be made in thefactory.Noise suppressionAny noise which may occur can be suppressed by adjusting varioustime constants (see Section 5.9).The calibration should be repeated every six to twelve months dependingon the ambient conditions.4-4 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Start-up4.3.3 System Setup with Several Analyzers in ParallelExample 1Both analyzers with internal pump and solenoid valve switchingbetween sample gas and zero gas for AUTOCALThe cyclic AUTOCAL of the master device triggers an AUTOCAL inparallel for the slave device via its digital output SYNC and the digitalinput SYNC of the slave device.The simultaneous connection between the digital output SYNC of theslave device and the digital input SYNC of the master device guaranteesthat zero gas is always passed simultaneously through both analyzers.CoolerULTRAMAT 23masterSYNCSample gasSYNCZero gas forAUTOCALDC 24 V powersupply1)DigitalinputULTRAMAT 23slaveSYNCSYNCDigitalinputFig. 4--1Example with internal pump and solenoid valve switching1) Protective extra-low voltage with safe electrical isolation (SELV)ULTRAMAT 23 gas analyzerC79000-B5276-C216-014-5

Start-upParameter settingsMaster:S Enter the AUTOCAL cycle time, e.g.: 6 hours (see Section 5.8.4).S Assign the function ”Sync.” to a relay (see Section 5.10.1.2).S Assign the function ”CAL/MEAS” to the digital input SYNC (seeSection 5.10.1.3).Slave:S Set the AUTOCAL cycle time to ”0” to prevent a cyclic AUTOCALfrom being triggered (see Section 5.8.4).S Assign the function ”Sync.” to a relay (see Section 5.10.1.2).SAssign the function ”activate CAL relay” to the digital input SYNC(see Section 5.10.1.3).Example 2Both analyzers without internal pump and without internal solenoidvalve switching between sample gas and zero gas for AUTO-CALVia a digital output, the master controls a solenoid valve for switchingbetween sample gas and zero gas for the AUTOCAL.The cyclic AUTOCAL of the master device triggers an AUTOCAL inparallel for the slave device via its digital output SYNC and the digitalinput SYNC of the slave device.4-6 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Start-upZero gasCoolerRegulating valveULTRAMAT 23masterSYNCSample gasSYNCDigitalinputZero gas forAUTOCALDC 24 V powersupply1)ULTRAMAT 23slaveSYNCSYNCDigitalinputFig. 4--2Example without internal pump and solenoid valve switching1) Protective extra-low voltage with safe electrical isolation (SELV)Parameter settingsMaster:S Enter the AUTOCAL cycle time, e.g.: 6 hours (see Section 5.8.4).S Assign the function ”Sync.” to a relay (see Section 5.10.1.2).S Assign the function ”Zero gas” to a relay (see Section 5.10.1.2).S Assign the function ”activate CAL relay” to the digital input SYNC(see Section 5.10.1.3).Slave:S Set the AUTOCAL cycle time to ”0” to prevent a cyclic AUTOCALfrom being triggered (see Section 5.8.4).S Assign the function ”Sync.” to a relay (see Section 5.10.1.2).SAssign the function ”AUTOCAL” to the digital input SYNC (seeSection 5.10.1.3).ULTRAMAT 23 gas analyzerC79000-B5276-C216-014-7

Start-up4-8 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation55.1 General ..................................................... 5-35.2 Display and Input Panel ....................................... 5-45.3 Warm-up Mode ............................................... 5-75.4 Measuring Mode ............................................. 5-85.5 Input Mode .................................................. 5-85.5.1 Code Levels ................................................. 5-95.5.2 Key Operations Step-by-step ................................... 5-105.5.3 Using the ESC key ........................................... 5-125.6 Recoding the Analyzer ........................................ 5-135.7 Analyzer Status .............................................. 5-155.7.1 Analyzer Status: Status ....................................... 5-155.7.1.1 Analyzer Status: Status: Logbook/Faults ........................ 5-155.7.1.2 Analyzer Status: Status: Maintenance Request .................. 5-165.7.1.3 Analyzer Status: Status: AUTOCAL Deviation ................... 5-165.7.1.4 Analyzer Status: Status: O2 Sensor Status ...................... 5-165.7.2 Analyzer Status: Diagnostic Values ............................. 5-175.7.2.1 Analyzer Status: Diagnostic Values: IR Diagnostic Values ......... 5-175.7.2.2 Analyzer Status: Diagnostic Values: O2 Diagnostic Values ........ 5-175.7.2.3 Analyzer Status: Diagnostic Values: Pressure Sensor Diagnosis ... 5-185.7.2.4 Analyzer Status: Diagnostic Values: Other Diagnostic Values ...... 5-185.7.3 Analyzer Status: Factory Settings Hardware ..................... 5-195.7.4 Analyzer Status: Factory Settings Software ...................... 5-195.8 Calibration ................................................... 5-215.8.1 Calibration: Calibrate IR Channels .............................. 5-215.8.1.1 Calibration: Calibrate IR Channels: Set Span Gas Values ......... 5-215.8.1.2 Calibration: Calibrate IR Channels: Start with Range MR 1/2 ...... 5-22ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-1

Operation5.8.2 Calibration: Calibrate O2 Sensor ............................... 5-225.8.2.1 Calibration: Calibrate O2 Sensor: O2 Cal. after Install ............ 5-225.8.2.2 Calibration: Calibrate O2 Sensor: O2 Zero Cal. .................. 5-235.8.3 Calibration: Calibrate Pressure Sensor .......................... 5-235.8.4 Calibration: AUTOCAL ........................................ 5-245.9 Parameters .................................................. 5-265.9.1 Parameters: Measuring Ranges ................................ 5-265.9.1.1 Parameters: Measuring Ranges: Switch Ranges ................. 5-265.9.1.2 Parameters: Measuring Ranges: Change Ranges ................ 5-265.9.1.3 Parameters: Measuring Ranges: Hysteresis .................... 5-275.9.2 Parameters: Limit values ...................................... 5-275.9.3 Parameters: Time Constants .................................. 5-285.9.4 Parameters: Pump/LCD Contrast .............................. 5-295.9.4.1 Parameters: Pump/LCD Contrast: Adjust Pump .................. 5-295.9.4.2 Parameters: Pump/LCD Contrast: Adjust LCD Contrast ........... 5-305.10 Configuration ................................................ 5-335.10.1 Configuration: Inputs/Outputs/Pump ............................ 5-335.10.1.1 Configuration: Inputs/Outputs/Pump: Analog Outputs ............. 5-335.10.1.2 Configuration: Inputs/Outputs/Pump: Assign Relays .............. 5-345.10.1.3 Configuration: Inputs/Outputs/Pump: Binary/Sync Inputs .......... 5-375.10.1.4 Configuration: Inputs/Outputs/Pump: Pump at CAL/MEAS ........ 5-385.10.2 Configuration: Special Functions ............................... 5-385.10.2.1 Configuration: Special Functions: Codes/Language ............... 5-385.10.2.2 Configuration: Special Functions: AUTOCAL Drift ................ 5-395.10.2.3 Configuration: Special Functions: ELAN/PROFIBUS .............. 5-405.10.2.4 Configuration: Special Functions: Factory Data/Reset/Units ....... 5-425.10.3 Configuration: Tests .......................................... 5-435.10.3.1 Configuration: Tests: Display/Keys/Flow ........................ 5-435.10.3.2 Configuration: Tests: Inputs/Outputs ............................ 5-435.10.3.3 Configuration: Tests: Chopper/IR Source ........................ 5-455.10.3.4 Configuration: Tests: RAM Monitor ............................. 5-455.10.4 Configuration: Factory Configuration ............................ 5-455.11 Other Inputs ................................................. 5-465.11.1 PUMP Key .................................................. 5-465.11.2 CAL Key .................................................... 5-465-2 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.1 GeneralThe ULTRAMAT 23 has been parameterized and calibrated prior todelivery. However, a large number of parameters can be subsequentlyadapted to specific requirements using menu-based functions.The following sections provide you with information on the display andinput panel as well as the operating modes. You will learn how to scananalyzer statuses, how to calibrate the analyzer, and how you canenter or modify parameters.The input sequences are described using the maximum configuration.If your analyzer has a different configuration (different measuredcomponents, number of infrared ranges, no oxygen measuring cell, nopump, no serial interface etc.), the explanations can be appliedaccordingly.The used numbers must be considered as examples. They thereforeprobably differ from the values displayed on your analyzer. Thecorresponding line remains empty if components are not present inyour analyzer.User promptingIn the next sections, operation of the ULTRAMAT 23 is explainedaccording to the following scheme:_____________________________________________________________________________Example menu 1: Example menu 2: Example menu 3ULTRAMAT 23Example of a displayExample text.12345Cross-reference._____________________________________________________________________________The heading of the respective section indicates the complete menupath, starting from the main menu, on which the shown display can bereached (see Section 5.2). The various menu levels are separated fromone another by colons.The display, as it appears on the analyzer, is shown to the left of thetext. The accompanying text explains the display, including inputs andinstructions if necessary, e.g.:S You can start the function using the ENTER keyS You can terminate the function using the ESC keyYou can recognize the position of the cursor in the display in theseinstructions in that the corresponding character is printed in bold typeand underlined (in this display: Example).ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-3

OperationThe number on the right below the display (12345 in this case) is usedas a cross-reference to the summaries of all menus and dialogs whichproceed Sections 5.7 to 5.10 in order to facilitate the locating of thedescribed display in these overviews.A reference may be made that the respective function is protected by acode level (see Section 5.5.1) or is specific to a component. Inthecase of functions specific to a component, you must enter themeasured components (up to four) for which you wish to call therespective function (see Section 5.5.2).5.2 Display and Input Panel403.8 vpm CO MF1875 vpm NO L!936.4 vpm SO2 RC4.2 % O2 PUMEAS CAL PUMP ESC ENTERFig. 5--12Input panel consisting of display and keypadThe display is a backlit liquid crystal display with four lines with 20characters each (5 x 8-dot matrix) and is covered by a foil. One line isreserved for each measured component in the display. The linedisplays from left to right: measured value, dimension and name ofcomponent. The last two positions of each line are reserved fordisplaying certain analyzer statuses. The meanings are as follows:S M: Maintenance requestS F: Fault presentS L: Limit violatedS !: Fault logged which is no longer presentS R: Remote controlS C: Function Control (analyzer uncoded, or access via RS485 serialinterface, or AUTOCAL, or in approx. 30-min warm-up mode)S P: Pump runningS U: Uncoded5-4 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

OperationUser desktopThe ULTRAMAT 23 has a menu-based user desktop. The menustructures can always be represented as follows: MAIN MENU Submenu 1 Submenu 2 Submenu 3 Submenu 4.Fig. Fig. 5--2 shows a diagram of the basic configuration of the userdesktop.Display403.8 vpm CO | MF1875 vpm NO | L!936.4 vpm SO 2 | RC4.2 % O 2 | P52Front panel keysMEASAnalyzer being codedSignalling ”Functioncontrol” finishedMeas. modeetc.403.8 vpm CO | MF1875 vpm NO | L!936.4 vpm SO 2 | RC4.2 % O 2 | PU54ENTERESCMain menuAnalyzer statusCalibrationParametersConfigurationNochange55Submenu 1ENTERCode--------------------------------------------ESCMEASOnly following changesAccept input?(select using -> ): Yes, meas. modeAccept input?(select using -> ): No, meas. modeENTERESCAccept input?(select using -> ): Back to the menuSubmenu n...--------------------------------------------Message:Function control”Hold” measured value at analog outputFig. 5--22 Menu structure of ULTRAMAT 23ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-5

OperationKey assignmentsEight keys are available for operating the ULTRAMAT 23. These keyshave the following meanings:Table 5-1Input keysNo. Designation Meaning Function1* MEAS Measure Measure; abort input operations; leave input mode (fromany menu level); switch from input mode to measuringmode and code analyzer again (cf. Section 5.6.1)2 CAL AUTOCAL Automatic calibration; activation of calibration with ambientair or nitrogen3* PUMP Pump Switch internal sample gas pump on/off4 ESC Escape In input mode: return by one menu level or cancel currentinput or cancel calibration*5 Arrow upwards Increase selected digit; select previous menu item6 Arrow downwards Reduce selected digit; select next menu item7 Arrow to right Move input cursor by one position to right (cyclic, i.e. thecursor is set to the left edge when the right edge has beenreached)8 ENTER Enter In measuring mode: switch over to input modeIn input mode: import entered parameters or call a menuitem* The input is suppressed if certain requirements are fulfilled. A corresponding message is then outputbrieflyon the display.You can use the arrow keys to modify numerical values by increasingor decreasing the digit at which the cursor is located. The digits aremodified continuously, i.e. 0 and 1 follow again after digit 9, and youcan also decrement to 9, 8... following digit 0. The analyzer outputs thevalue FFF... if incorrect numbers are entered.Use of the MEAS, ESC and ENTER keys is described using examplesin Section 5.5. Use of the CAL and PUMP keys is described in Section5.11.5-6 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.3 Warm-up ModeThe analyzer can be in one of three operating modes:SIn the warm-up mode,S in measuring mode (Section 5.4),S or in input mode (Section 5.5).Warm-up modezzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz53aWarm-up modeTime left 02:02 min53bAUTOCALTime left 01:44 minPurging with CAL gas53cMeas. modeInput modeAUTOCALTime left 0:44 minPurging w. meas. gas403.8 vpm CO |1875 vpm NO |936.4 vpm SO 2 |4.2 % O 2 |ENTERAnalyzer statusCalibrationParametersConfiguration53d 54 55Fig. 5--32Warm-up mode, measuring mode and input modezzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzImmediately following switching-on, the ULTRAMAT 23 tests thedisplay elements. During this test, all elements light up simultaneouslyfor approx. five seconds.53aWarm-up modeTime left 02:02 minThe adjacent display subsequently appears with the remainingwarm-up time which is counted down in seconds to 00:00(minutes : seconds).53bAUTOCALTime left 01:44 minPurging with CAL gas53cThe analyzer initially carries out an AUTOCAL during the warm-upmode (see Section 4.3.1). The flow of AUTOCAL gas (nitrogen or air)is displayed in the bottom line, and the remaining time is shown in theline above this. This calibration cannot be interrupted.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-7

OperationAUTOCALTime left 0:44 minPurging w. meas. gas53dDuring the last minute of the AUTOCAL, the analyzer switches topurging with sample gas.At the end of the purging phase, the analyzer switches to measuringmode; however, full measuring accuracy is only reached after approx.30 min if a further AUTOCAL has been carried out by the analyzer. Thewarm-up mode is then finished.5.4 Measuring Mode403.8 vpm CO |1875 vpm NO |936.4 vpm SO 2 |4.2 % O 2 |P54The measured components are output on the display together with theirvalues and the units in mg/m 3 , vpm or volume percent. With a changein the analyzer status, the corresponding letter appears in the last twocolumns (”P” in the example; see also Section 5.2). The analyzerremains in measuring mode until an AUTOCAL (automatic,remote-controlled or manual) is carried out or until you manually switchthe analyzer to input mode (see Section 5.2).5.5 Input ModeIn input mode, you can view instrument parameters or calibrate andparameterize the analyzer.!CautionThe analyzer must only be calibrated and/or parameterized by trainedspecialists and with reference to this Instruction Manual.Analyzer statusCalibrationParametersConfigurationAnalyzer status55Once you have selected input mode, the first menu to appear is themain menu which displays four menu items. You can use these toselect the individual input functions of the ULTRAMAT 23:You can call submenus which provide information on the analyzerstatus, e.g. entries in the logbook, diagnostics data and factory data(see Fig. 5-4 for menu structure).CalibrationYou can calibrate the zero and sensitivity of the analyzer usingcalibration gas (see Fig. 5-5 for menu structure).5-8 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

OperationParametersYou can match the analyzer functions to your specific application, e.g.by entering limits, measuring ranges and time constants (see Fig. 5-6for menu structure).ConfigurationYou can define the assignments of the analyzer interfaces etc., e.g. theassignments of relays and current outputs (see Fig. 5-9 for menustructure).5.5.1 Code Levels☞The ULTRAMAT 23 is provided with two code levels to protect againstunauthorized or unintentional inputs. As soon as you call a protectedfunction for the first time, you will be requested to enter the definedthree-digit code number.NoticeYou should change the codes once you have become acquainted withoperation of the ULTRAMAT 23 (see Section 5.10.2.1).☞The lowest code level (level 1) is factory-set to ”111”, and the higherlevel (level 2) to ”222”.The following are protected by code level 1:S The dialogs ”Logbook/faults” and ”Maintenance requests” in themenu ”Analyzer status”, submenu ”Status”,S the menu ”Calibration” andS the menu ”Parameters”.The following is protected by code level 2:S The menu ”Configuration”.NoticeIf the analyzer requests you to enter code level 1, you can enter level 2instead. Level 1 is then enabled simultaneously. Level 1 isautomatically enabled as soon as the higher code level 2 has beenenabled.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-9

Operation5.5.2 Key Operations Step-by-step403.8 vpm CO |1875 vpm NO |936.4 vpm SO 2 |4.2 % O 2 |This section describes operation of the analyzer with the keys using anexample. The analyzer is in measuring mode (see Section 5.4).Analyzer statusCalibrationParametersConfigurationSSSChange from measuring mode to input mode by pressing theENTER key. You first access the main menu. A cursor flashes onthe character ”A” at the left edge of the first line.You can set the cursor to the start of each line using the and keys. Cursor movements are cyclic, i.e. if you move above the topedge of the display, the cursor appears again in the bottom line, andvice versa.Call the respective menu item by pressing the ENTER key.Analyzer statusCalibrationParametersConfigurationLevel 1 requiredPlease enter code: 000Level 1 requiredPlease enter code: 111The cursor is located at ”P” when you have pressed the key twice.SNow call the submenu ”Parameters” by pressing the ENTER key.The adjacent display appears in which you will be requested to enterthe code number for code level 1.SSSYou can change the value of the code digit to which the cursor ispointing using the and keys.Move to the next position of the code number using the key. Thisfunction is also cyclic, and the cursor appears at the first positionagain when you move it beyond the last positionClose the code input by pressing the ENTER key.Measuring rangesLimit valuesTime constantsPump/LCD contrastChoose component: NO 1SSPress the ENTER key again to call the submenu ”Measuringranges”.Now select components 1 to 4 for which the subsequently setranges are to apply. Up to four components can be present.5-10 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

OperationChoose component: CO 3SIf your analyzer is configured accordingly, you can select anothercomponent by pressing one of the or keys, e.g. component 3 inthis case.Switch ranges COChange ranges COHysteresis COSSPress the ENTER key. The analyzer offers further menu itemswhich you can select by pressing one of the and keys.Branch to the selected function by pressing the ENTER key.Switch ranges COActual range :1MR 1:0. 250 mg/m 3MR 2:0.1250 mg/m 3Save changes?(choose with -> ): Yes, go to meas.In this example, the adjacent display appears following selection of thefunction ”Switch ranges CO”. The first line contains the heading, thesecond line the parameter and its value to be changed; the cursor ispositioned in this line. Only supplementary information is present inlines 3 and 4. To switch over the measuring range, proceed as follows:S Press the ENTER key.S The cursor jumps to the measuring range number which you canchange using one of the and keys.S The range definition is imported when you press the ENTER keyagain, and you return to the start of the line.You cannot carry out any further settings here. To do so, you mustleave the menu display again. This is possible:S By pressing the ESC key, you then return by one step in the menusequenceS By pressing the MEAS key. You then have the following possibilities:-- To process the previous menu item further using ENTER,-- or return to measuring mode using or and ENTER, where allmodifications are imported which you have made since the lastdecoding operation,-- or return to measuring mode using and ENTER withoutimporting the modifications.Once you have carried out the above sequence on the analyzer, youare already acquainted with a number of important points for operationof the ULTRAMAT 23.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-11

Operation5.5.3 Using the ESC keyYou can trigger two different functions by pressing the ESC key:Firstly, you can cancel a commenced procedure, e.g.:S The input of a numberS A calibration procedure with calibration gasS Any function if a fault occurs, e.g. if the flow of sample gas to theanalyzer is missing.Secondly, you can use the ESC key to move one level higher insubmenus (”scroll back”). This procedure is the opposite to selection ofa submenu using the ENTER key (”scroll forwards”). If you repeatedlypress the ESC key, you return back to the main menu step-by-step. Ifyou press the ESC key again in the main menu, the analyzer switchesover from input to measuring mode.An example will clarify this:403.8 vpm CO |1875 vpm NO |936.4 vpm SO 2 |4.2 % O 2 | UThe analyzer is in measuring mode and is uncoded.Analyzer statusCalibrationParametersConfigurationSwitch from measuring mode to input mode using ENTER, select themenu item ”Parameters” using the or key, and press ENTER.Measuring rangesLimit valuesTime constantsPump/LCD contrastIn this manner, you enter the first submenu. Press ESC and thenENTER again. You have returned by one level and then movedforwards by one level again; you are therefore in the same menu again.403.8 vpm CO |1875 vpm NO |936.4 vpm SO 2 |4.2 % O 2 | UPress the ESC key twice, you are back in measuring mode again.5-12 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.6 Recoding the Analyzer☞Following input of the code, inputs are possible until the analyzer isrecoded.NoticeIn order to code the analyzer again when the input procedures havebeen finished (to protect against unauthorized and unintentionalinterventions), press the MEAS key in measuring mode.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-13

OperationStatusDiagnostic valuesFact. settings hardFact. settings soft57Firmware No.S79610-G210-A900Softversion: 2.05.04from 30.03.00 3.0574Ser. No. : XX-XXXRevision : XOrder No. :MB23300000000000000573Logbook/FaultsMaintenance requestAUTOCAL deviationO2 sensor status571IR diagnostic valuesO2 diagnostic valuesPressure sens. diagnOther diagn. values572Power (VAC): XXX %Raw voltage:XX.X VSource 1 :XX.XXX VSource 2 :XX.XXX V5724aReference : X.XXX VBridge : X.XXX V5724bLCD temp. : XX.XXC5724cNNNNN XX.XX 0 /20mANNNNN XX.XX 0 /20mANNNNN XX.XX 0 /20mANNNNN XX.XX 0 /20mA5724dChoose component Level 1 required Level 1 requiredO2 Sensor statusReading : xx.xx mVMaint.Req.: 6.00 mVFault : 5.00 mV5714IR Drift readingsXXX AUTOCALDeviation : XXX.XX %Max.allowed: XXX.XX %5713No maintenancerequest registeredpress ENTER to clearnext message with ->5712Flow too low duringAUTOCALpress ENTER to clearnext message with ->5711Lockin-ADU + temp.V-ADUtRaw valuesNot limited concen.5721Choose componentPower/IR SourceReference/BridgeTemperature of LCDAnalog Output5724Sensorsig.:XX.XX mVO2 :XX.XX %Inst.date :XX.XX.XXXXInst.volt.:XX.XX mV5722Lockin-ADU NNNNNX= XXXXXX Y= XXXXXXR= XXXXXX V= XXXXXXB= XXXXXX T= XX.XC5721aPressure ADU: X.XXX VPressure amb. air:XXXX mbar5723NNNNN V(T): XXXXXXNNNNN V(T): XXXXXXNNNNN V(T): XXXXXXT: XX.XC TS:*****C5721bRaw valuesNNNNN : XXX.XX %NNNNN : XXX.XX %NNNNN : XXX.XX %5721cXXXXX mg/m3 NNNNN M1XXXXX mg/m3 NNNNN M2XXXXX mg/m3 NNNNN M3XX.XX % O2 M45721dFig. 5--42Menu sequence for “Analyzer status”5-14 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.7 Analyzer Status5.7.1 Analyzer Status: StatusHere you can view all analyzer data. The menu sequence in Fig. 5-4shows all submenus which can be accessed from the menu ”Analyzerstatus”. The arrows lead by one menu item to the next lowermenu/dialog level which is called by this menu item.Logbook/faultsMaintenance requestAUTOCAL deviationO 2 sensor statusIn this menu you can call the status messages of the ULTRAMAT 23via further menu items.5715.7.1.1 Analyzer Status: Status: Logbook/FaultsMains voltagebeyond tolerancePress ENTER to clearNext message with ->☞5711This dialog displays a logbook of all recorded fault messages. Eachtype of fault message only appears once in the logbook and is output inalphanumeric text (see Chapter 6 for list of possible fault messages).Viewing the logbook is protected by code level 1.You can:S Display all recorded faults in succession using the keySDelete the currently displayed fault message using the ENTER key,whereupon the next fault message appears, if present. You shoulddelete those fault messages whose causes have been eliminated.NoticeBy deleting the fault message you do not eliminate the cause of thefault (see Chapter 6)!☞SA corresponding text is output when all stored fault messages havebeen displayed. Terminate display of the logbook using the key.NoticeIf the analyzer is in measuring mode, you can recognize theoccurrence of a fault in that an ”F” appears at the right edge. A ”!” atthe right edge signals that a fault has been logged which is no longercurrently present.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-15

Operation5.7.1.2 Analyzer Status: Status: Maintenance RequestAUTOCAL driftbeyond tolerancePress ENTER to clearNext message with ->☞5712This dialog indicates the logged maintenance requests. A maintenancerequest is set if the values of certain parameters have reached definedlimits, but the analyzer is still able to measure (e.g. AUTOCALdeviation or O 2 sensor status; also refer to later in this section). Acorresponding message is output in alphanumeric text.Access is protected by code level 1.Operations in the maintenance request list (continue, delete) arecarried out analogous to operations in the fault logbook.NoticeIf the analyzer is in measuring mode, you can recognize theoccurrence of a maintenance request in that an ”M” appears at theright edge.5.7.1.3 Analyzer Status: Status: AUTOCAL DeviationIR drift readings1 AUTOCALDeviation: 2.25 %Max. allowed: 6 %5713This dialog indicates the deviation in setpoint between two AUTOCALprocedures. The parameters has the following meanings:S The text in the two first lines provides information on the number ofAUTOCAL procedures which have been carried out since thereference values for AUTOCAL were last set (see Section 5.10.2.2).S Deviation is the measured deviation of the actual value from thesetpoint. This must not be above the set maximum value.S Max. allowed is the maximum permissible value for the deviation.Refer to Section 5.10.2.2 to set the maximum value.This function is specific to the component.5.7.1.4 Analyzer Status: Status: O 2 Sensor StatusO 2 sensor statusReading: 12.02 mVMaint. req: 6.00 mVFault: 5.00 mV5714The cell voltage of the measuring cell drops during operation as a resultof the aging process of the sensor. An exact message is no longerpossible if it has reached the minimum value of 5.0 mV (faultmessage). The O 2 measuring cell should therefore be replaced whenbelow 6.0 mV (maintenance request).S Reading is the current voltage of O 2 measuring cellSMaint. req and Fault are the two minimum values which output amaintenance request or a fault message when fallen below.5-16 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.7.2 Analyzer Status: Diagnostic ValuesIR diagnostic valuesO 2 diagnostic valuesPressure sens. diagnOther diagn. valuesThe diagnostic values which can be displayed provide importantinformation for troubleshooting and adjustments. You can select fourdifferent function groups in this menu:5725.7.2.1 Analyzer Status: Diagnostic Values: IR Diagnostic ValuesLock-in ADU + temp.V-ADUtRaw valuesNot limited concen.In this submenu, you can call the diagnostic values of the infraredmeasuring ranges:5721Lock-in ADU SO 2X= 408399 Y= 103444R= 444912 V= 444912B= 10016 T= 41.0CNO V(T): 440206CO V(T): 505577SO 2 V(T): 494135T: 42.2C TS: *****5721a5721bSSADU are voltage and signal values of the analog-to-digital converterprior to temperature compensation. These values are specific to thecomponent.V -ADUt are voltage and signal values of the analog-to-digitalconverter following temperature compensation. T in the bottom linecorresponds to the temperature of the analyzer section, TS thetemperature of the IR source (not yet implemented. ”*****” = nomeasured value).Raw valuesNO : 1.99 %CO : 0.27 %SO 2 : 5.08 %5721c18 mg/m 3 NO M12 mg/m 3 CO M214 mg/m 3 SO 2 M320.93 % O 2 M45721dSSRaw values are the measured values in % of the full-scale value(= 100 %).Not limited concen. are the values as in measuring mode exceptthat you can approximately display the concentrations here evenwith an upward or downward violation of the largest range. Negativevalues are also displayed (live zero). The current measuring rangeis output on this display in the last two columns.5.7.2.2 Analyzer Status: Diagnostic Values: O 2 Diagnostic ValuesSensorsig: 12.02 mVO 2 : 20.94 %Date: 27.05.1996Inst.volt.: 12.10 mV5722This dialog displays the diagnostic values of the optional oxygensensor.S Sensorsig is the current voltage of the O 2 sensor in mVSO 2 is the current oxygen valueS Date is the installation date of the O 2 sensor (see Section 5.8.2)SInst.volt is the voltage of the O 2 sensor when it was installed.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-17

Operation5.7.2.3 Analyzer Status: Diagnostic Values: Pressure Sensor DiagnosisPressure ADU: 3.965 VPressure amb. air:999 mbar5723This dialog displays the diagnostic values of the pressure sensor (seeSection 5.8.3). The displayed values have the following meaning:SSADU pressure is the voltage of the pressure sensor measured atthe output of the A/D converter.Pressure amb. air is the current atmospheric pressure in mbar.5.7.2.4 Analyzer Status: Diagnostic Values: Other Diagnostic ValuesPower/IR sourceReference/BridgeTemperature of LCDAnalog outputThis menu is used to call further diagnostic functions. You can call thefollowing dialogs:5724Power (VAC) : 101 %Raw voltage : 30 VSource 1 : 7.541 VSource 2 :15.023 V5724aReference : 2.513 VBridge : 3.755 V5724bSSPower/IR source-- Power: Data on the mains voltage in % of the nominal value ofthe respective mains voltage (e.g.: 100 % corresponds to 230 Vor 120 V).-- Raw voltage: Raw voltage following the rectification-- Source 1, Source 2: Data on the IR source voltage(s), in Voltprovided the IR source is present.Reference/Bridge-- Reference: The reference voltage for the electronics of theanalyzer.-- Bridge: The supply voltage to the measuring bridge.LCD temp.: 34.9CSLCD temperatureThe temperature which determines the display contrast. Refer toSection 5.9.4.2 for adjustment of the LCD contrast.5724cNO 3.11 4 /20mACO 4.25 4 /20mASO 2 4.04 4 /20mAO 2 17.82 4 /20mA5724dSAnalog outputThe value of the output voltage in Volt; (the dimension is not shownfor space reasons) as well as the start-of-scale value (either 0, 2 or4 mA) and the full-scale value (20 mA) of the output current rangeare displayed for each of the measured components. Refer toSection 5.10.2 for adjustment of the start-of-scale values.5-18 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.7.3 Analyzer Status: Factory Settings HardwareSer. No. IK-001RevisionOrder No.573Factory settings are parameters which are already set on delivery andwhich cannot be modified by the user, such as the Serial No., revisionand Order No. The hardware configuration and release version can beread here.5.7.4 Analyzer Status: Factory Settings SoftwareFirmware No.Software versiondateFactory settings are parameters which are already set on delivery andwhich cannot be modified by the user, such as the software/firmwarerelease version. The software release version can be read here.574ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-19

OperationLevel 1 requiredCalibr. IR channelsCalibr. O2 sensorCal. pressure sensorAUTOCAL58Choose componentCalibration NNNNNSet span gas valuesStart with range 1Start with range 2581Total cal. OFF NNNNNwith AUTOCAL: NOSpan 1: XXXXX mg/m3Span 2: XXXXX mg/m35811Set sp.: XXXXX mg/m3Reading: XXXXX mg/m3Connect span gasSet sp.; XXXXX mg/m3Reading: XXXXX mg/m3Connect span gas5812O2 Cal after installStart O2 zero cal.O2 Cal after installDate: XX.XX.XXXX5812Set value: XXXX mbarReading : XXXX mbarEnter new set valueThermo-AUTOCAL: OFFCycle time AUTOCALPurge time582583584O2 Zero cal. with N2XX.XX % O2Nitrogen flow pleaseCorrect with ENTER5822AUTOCALCycle time: XX hoursTime left:Purge timeXXXX seconds5821XX.XX h58415842Fig. 5--52Menu sequence for ”Calibration”5-20 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.8 CalibrationUsing this function it is possible to calibrate the IR channels of theULTRAMAT 23 using one or more calibration gases, and to reset thesensitivity. In addition, you can calibrate the oxygen sensor and thepressure sensor and also define the AUTOCAL parameters. Fig. 5-5shows the associated menu sequence (see Section 5.7 for descriptionof display elements).Calibration is only possible if you have enabled code level 1.5.8.1 Calibration: Calibrate IR ChannelsCalibration SO 2Set span gas valuesStart with range 1Start with range 2581aIn this menu you can:S Set, in line 2, the setpoints of the calibration gases for the individualranges or select a total or single calibration.S Start a calibration procedure in lines 3 and 4.This function is specific to the component.5.8.1.1 Calibration: Calibrate IR Channels: Set Span Gas ValuesTotal cal.: OFF SO 2With AUTOCAL: NOSpan 1 : 386 mg/m 3Span 2 : 1920 mg/m 3 5811SSSTotal cal.: In the first line of this dialog, you can select either a totalor single calibration.-- ON means that one range is calibrated and that this calibration isused for the other ranges (total calibration).-- OFF means that each range is calibrated separately (singlecalibration, e.g. with different calibration gases).With AUTOCAL: You can define here whether you wish to carryout an AUTOCAL prior to the calibration procedure (YES or NO). AnAUTOCAL is not necessary here if it has already been carried outshortly before the calibration procedure, e.g. a calibration procedurehas taken place directly previously.Span1, Span2: Here you can enter the setpoints for the individualmeasuring ranges (these are the concentrations of the componentsin the respective calibration gas). They should be set to a valuewhich is between 70 and 100 % of the full-scale value. If Totalcal.: ON has been selected, the analyzer automatically uses thesetpoint of range 2 for range 1. With Total cal.: OFF any input ispossible between the start-of-scale and full-scale values of therespective range.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-21

Operation5.8.1.2 Calibration: Calibrate IR Channels: Start with Range MR 1/2Set span: 386 mg/m 3Reading: 1 mg/m 3Connect span gas5812Set span: 386 mg/m 3Reading: 1 mg/m 3If the reading isstable, press ENTER5812aSet span: 386 mg/m 3Reading: 380 mg/m 3Calibration o.k.Press ESC to returnThe analyzer interrupts the current measurement if you call one ofthese two dialogs. If the parameter With AUTOCAL was set to OFF,the analyzer expects an immediate flow of calibration gas; if the valueis set to ON, an AUTOCAL is carried out prior to the flow of gas. Thevalues of the setpoint and actual-value calibrations are displayed in thefirst two lines.If the analyzer recognizes a flow of calibration gas, the display changesas shown. If the measured value in the second line remains constantfor more than approx. 10 s or does not change significantly, press theENTER key.The analyzer then compares the setpoint and actual value (measuredvalue) of the calibration. If the deviation between the values is withinthe tolerance, the adjacent message is output. (o.k.)5812bSet span: 386 mg/m 3Reading: 5 mg/m 3Tolerance not o.k.Press ESC to returnIf the actual value is approx. 20 % greater or smaller than the setpoint,the message not o.k. appears instead (no calibration possible).5812c5.8.2 Calibration: Calibrate O 2 SensorO 2 cal. after installStart O 2 zero cal.582In this menu, you can call dialogs:SSTo re-enter the installation date of the O 2 sensorTo recalibrate the zero of the O 2 sensor.5.8.2.1 Calibration: Calibrate O 2 Sensor: O 2 Cal. after InstallO 2 cal after installDate :01.01.20005821Following the installation of a new sensor, you must re-enter theinstallation date.The entered date is checked for plausibility. A calibration (AUTOCAL) isthen carried out with ambient air.A check is carried out during this procedure to establish whether thesensor voltage is greater than 9 mV. If this is not the case, a faultmessage ”Sensor voltage too low”.5-22 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.8.2.2 Calibration: Calibrate O 2 Sensor: O 2 Zero Cal.O 2 zero ca. with N20.18 %Nitrogen flow pleaseCalibrate with ENTERIn this dialog you can recalibrate the zero point of the O 2 sensor usingnitrogen. Connect a flow of nitrogen and commence the calibrationusing ENTER.5822O 2 zero cal with N21.25 %>1% => default valuePress ESC to return☞5822aWhen you call the calibration function, the current oxygen value isdisplayed in the second line. If this does not deviate by more than 1 %from the set value, it is used as the new zero (this is not the case in theexample display, see third line).If the value is greater than 1 %, a fixed standard value is used instead.NoticePlease note that the exchange of gas takes place very slowly with lowoxygen concentrations. Purge for 30 min, and then use the currentvalue.5.8.3 Calibration: Calibrate Pressure SensorSet value: 1000 mbarReading: 1007 mbarEnter new set valueIn the first line of this dialog, you can re-enter the setpoint of thepressure sensor. Measure a value e.g. using an accurate barometer,and change the setpoint in the first line if necessary.583ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-23

Operation5.8.4 Calibration: AUTOCALThermo-AUTOCAL: OFFCycle time AUTOCALPurge timeAUTOCALCycle time:6 hoursTime left 04:44 hPurge time_ 80 seconds58458415842In this dialog you can change the following values of the AUTOCALparameters:S Thermo-AUTOCAL-- OFF: An automatic AUTOCAL only takes place when the cycletime has expired (see below).-- ON: An automatic AUTOCAL is carried out when the set cycletime has expired, and is also triggered in the case of changes intemperature > 8_C.SSCycle time AUTOCALA further dialog is called, and you can set and modify the cycle time(the time between two AUTOCAL procedures triggered by theanalyzer) in the second line. Valid cycle times are from 0 to 24hours. In the display, 6 hours has been set as an example. A cyclicAUTOCAL is not carried out if 0 hours is set. The cycle time mustnot be set > 6 h if the analyzer is used in German systems subjectto TA Luft and 13.BlmSchV.The fourth line indicates when the next AUTOCAL will take place.Purge timeIf you call the menu item ”Purge time”, you can change the purgetime (duration of flow with sample gas) in the second line of thedisplayed dialog. Valid purge times for analyzers with an O 2 sensorare 60 to 300 s, otherwise 0 to 300 s. There are minimum purgetimes depending on the measured components, and shorter timesshould not be used. 80 seconds has been selected in our example.5-24 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

OperationLevel 1 requiredMeasuring rangesLimit valuesTime constantsPump / LCD contrast59Choose componentSwitch ranges XXXXXChange ranges XXXXXHysteresis XXXXX591Switch range XXXXXXActual range: ARMR 1:0..XXXXX mg/m3MR 2:0..XXXXX mg/m35911Change range XXXXXMR 1:0..XXXXXMR 2:0..XXXXXmg/m3mg/m35912Choose componentHysteresis AUTORANGEMR1 XXXXX mg/m3 NNNNNMR1->MR2: XXX.X% MR1MR2->MR1: XXX.X% MR15913Limit 1Limit 2NNNNNNNNNNLimit 1 NNNNNLim. 1: XXXXX mg/m3Alarm conc.: -----592592aLimit 2 NNNNNLim. 2: XXXXX mg/m3Alarm conc.: -----Fig. 5--62Choose componentTime constants NNNNNT90 within : XX.X sT90 outside: XX.X sThreshold : XX.X %593Adjsut pump / flowAdjust LCD contrastMenu sequence for ”Parameters”594592aAdjust pump/flowUse -> to adjustENTER: Save new val.ESC: Keep old val.5941Adjust LCD contrastUse -> to adjustENTER: Save new val.ESC: Keep old val.5942ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-25

Operation5.9 ParametersIt is possible here for you to modify various analyzer parameters.These modifications can only be made within the limits which havebeen preset for your analyzer. The analyzer checks parameter changesfor plausibility and rejects them if applicable. Fig. 5-6 shows the menusequence (see Section 5.7 for explanation of display elements).The menu ”Parameters” is protected by code level 1.5.9.1 Parameters: Measuring RangesSwitch ranges SO 2Change ranges SO 2Hysteresis SO 2591☞You can use this menu to select dialogs in order to permit or cancel theswitching over between measuring ranges, to set the full-scale valuesand to define a hysteresis.NoticePlease note that the range parameters only refer to the analog outputs(see Section 5.10). The display always shows the complete, physicallypossible range with the factory-set digital resolution.5.9.1.1 Parameters: Measuring Ranges: Switch RangesSwitch ranges SO 2Actual range: 1MR 1:0.. 400 mg/m 3MR 2:0.. 2000 mg/m 35911In the second line of this dialog you can set the measuring ranges 1 or2 or permit autoranging (automatic switching over between these tworanges). The parameter Actual range can have the following values:S 1: The analyzer is set to the smaller range (MR 1) and does notswitch over the analog output (see Chapter 3, Pin Assignments)(see Fig.).S 2: The analyzer is set to the larger range (MR 2) and does notswitch over the analog output.SAR: The analyzer switches over automatically from one range tothe other (AR = autorange). Refer to Section 5.9.1.3 for how to setthe switch over criteria.5-26 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.9.1.2 Parameters: Measuring Ranges: Change RangesChange ranges SO 2MR 1:0.. 400 mg/m 3MR 2:0.. 2000 mg/m 35912The full-scale values of the measuring ranges can be set in the thirdand fourth lines of this dialog. They must be present within the factorysettings, i.e. if an analyzer is factory-set for a total range from 0 to2000 mg/m 3 , modifications are only possible within this range + 3 %,i.e. up to 2060 mg/m 3 . In addition, the full-scale value of range 1 mustnot be smaller than -- 3 % of the factory-set minimum permissiblerange, e.g. not smaller than 388 mg for 400 mg, and not greater thanthat of range 2.5.9.1.3 Parameters: Measuring Ranges: HysteresisHysteresis AUTORANGEMR1 400 mg/m 3 SO 2MR1->MR2: 100.0% MR1MR2->MR1: 90.0% MR1☞5913In the third and fourth lines of this dialog, you can set the value atwhich the analyzer switches from one range to the other. The valuesarespecifiedin%ofthefull-scalevalueofrange1(MR1) (see Section5.9.1.1) .NoticeThe hysteresis is only active if the parameter Actual range has beenset to the value AR (autorange) in the dialog ”Switch ranges”.The two switch over points should be as far apart as possible, and theswitch over point from MR1 to MR2 must be greater than that fromMR2 to MR1. The following conditions have been assumed in theabove display:Your analyzer has two ranges: MR1 from 0 to 400 mg/m 3 ,MR2from0to 2000 mg/m 3 . The hystereses are defined as: MR1 ->MR2 at 100 %;MR2 ->MR1 at 90 %.This means:S If your analyzer is working in the smaller range (MR1), it switchesover to the larger range (MR2) when a value greater than400 mg/m 3 SO 2 is measured.SIf your analyzer is working in the larger range (MR2), it switchesover to the smaller range (MR1) when a value less than 360mg/m 3 SO 2 is measured (= 90 % of 400 mg/m 3 ).ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-27

Operationmg/m 30 100 200 300 360 400 500MR1MR2Fig. 5--72 Hysteresis curve5.9.2 Parameters: Limit valuesLimit 1 SO 2Limit 2 SO 2592☞Two limits are assigned to each component, and can be set using thismenu. A relay is triggered when the limits are violated (see Section5.10.1.2). Limit 1 is the lower limit, Limit 2 the upper limit.NoticeA set limit only triggers a relay contact if a relay has been assigned tothe corresponding limit signal (see Section 5.10.1.2).Limit 1 SO 2Limit 1: 2000 mg/m 3Alarm at conc.:-----592aIf you have selected ”Limit 1” or ”Limit 2”, a dialog appears in which youcan enter the lower or upper limit for each component. You can definethe value in the second line, and the condition under which a contact isbe triggered in the third (Alarm at conc.:):SSSHigh: with upward violationLow: with downward violation- - - - - : no signal; see Fig.5.9.3 Parameters: Time ConstantsTime constant SO 2T90 within: 12 sT90 outside: 3 sThreshold: 3 %You can use this function to set various time constants to suppressnoise in the measured signal. During processing of the measuredsignals, these time constants reduce the noise by delaying the signal.5935-28 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

OperationThe time constant ”T90 within” is effective within a parameterized intervalwhose threshold values are defined as a percentage of the smallest measuringrange. The time constant dampens small changes in signal (e.g. noise), butbecomes immediately ineffective if the signal exceeds a threshold. When thisoccurs, the signal is dampened by the time constant ”T90 outside” until itfalls below the threshold value again, whereupon ”T90 within” becomeseffective again.T90 withinis validT90 outsideis validT90 withinis validUpperthresholdMeasured valueLowerthresholdtFig. 5--82Thresholds and time constantsThe following values are possible for the time constants:S T90 within, outside: 0.1 to 99.9 (s)S Threshold: Data in %: 0 to 100 % of smallest range (in Fig.: 0 %).5.9.4 Parameters: Pump/LCD ContrastAdjust pump/flowAdjust LCD contrastYou can use this menu to select two dialogs via which the pumpcapacity and the contrast of the LCD can be changed.5945.9.4.1 Parameters: Pump/LCD Contrast: Adjust PumpAdjust pump/flowUse -> to adjustENTER: save new val.ESC: keep old value5941Here you can:S Increase the pump capacity using the or keySSDecrease the pump capacity using the keyStore the set pump capacity using the ENTER keyS Cancel the input using the ESC key.Changes to the pump capacity are shown on the flowmeter and directlyin the menu display by the message OK or NOK.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-29

Operation5.9.4.2 Parameters: Pump/LCD Contrast: Adjust LCD ContrastAdjust LCD contrastUse -> to adjustENTER: save new valueESC : keep old value5942☞Here you can:SSSSIncrease the contrast using the or key (darken the characters)Decrease the contrast using the key (brighten the characters)Store the set contrast using the ENTER keyCancel the input using the ESC key.NoticePress the three keys , and simultaneously to set an averagecontrast again.5-30 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operationa)Codes/languageAUTOCAL driftELANFact.dara/res/units5102b)Test:displ/keys/flowInputs/outputsChopper/IR sourceRAM monitor5103Functions forSIEMENS serviceFunctions forSIEMENS serviceTest of analog outputTest of relaysTest ext. sol. valveTest of inputs51032Test of displayTest of keysTest of flow switch51031Analog 1: XX.XX mAAnalog 2: XX.XX mAAnalog 3: XX.XX mAAnalog 4: XX.XX mA51032aTest of relaysRelay number: 1Condition: activepress ESC to cancel51032bXXXXX mg/m3 NNNNN ZVXXXXX mg/m3 NNNNNOFFXXXXX mg/m3 NNNNN SVXXXXX % O2 OFF51032cInput CAL/pomp/syncBinary inputsELAN parametersExt. interferencesPROFIBUS51023Load factory dataReset analyzerChange units51024Test of displaypress ESC to cancelTest of keysTime left: 29 secPressed key:no keyTest of flow sensorFlow O.K.Press ESC to cancelTest of inputsActive input:NONEpress ESC to cancel51032dOptional boardnot found!Back with ESCChannel : XXName :ULTRAMAT23Protocol :OFFSync. zero cal. :OFF51023aChoose componentInterference NNNNNInterferences: OFFInterference 1Interference 2PROFIBUSAddress: 051023bATTENTION! Data willbe overwritten!press ENTER to cont.press ESC to cancelWarning! Analyzer isset to warm-up mode!press ENTER to cont.press ESC to cancel51024aTest of inputsActive input:NONEpress ESC to cancelCode 1 : XXXCode 2 : XXXLanguage: italiano51021Preset AUTOCAL driftQuantity: XXXLimit : XX %51022Interf. NNNNN mg/m3Chan.: XX Comp: XI1: +X.XXXXe+XInterf. NNNNN mg/m3Chan.: XX Comp. XI2: +X.XXXXe+XChoose componentUnit for NNNNNset : mg/m3MR min: XXXXX -3%MR max: XXXXX +3%51024cFig. 5--102Menu sequence for ”Configuration” (continued)5-32 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.10 ConfigurationHere you can assign relays and inputs/outputs and use specialfunctions and test functions. Fig. 5-9 shows the associated menusequence (see Section 5.7 for explanation of elements).This menu is protected by code level 2.5.10.1 Configuration: Inputs/Outputs/PumpAnalog outputsAssign relaysBinary-/Sync-InputsPump ON/OFF modesThis menu provides functions in order to define relays, inputs andoutputs, the synchronization and the pump response during calibrationand in measuring mode:51015.10.1.1 Configuration: Inputs/Outputs/Pump: Analog OutputsAnalog output rangesOutput during FCTRLOutput during faultsYou can use this menu to parameterize the analog output:Analog outputSet value :Range 4 / 20 mA5101151011aAnalog output duringfunction controlMeas. value: hold51011bSSAnalog output ranges (start-of-scale value of analog output)0, 2 or 4mAcan be set in the third line as the start-of-scale value ofthe analog current range; other values are not possible. If 2 or 4 mAare set, measured values below that are also output and appear inthese cases as negative values (live zero).In the adjacent display, the start-of-scale value of the analog currentrange is set to 4 mA.Analog output during FCTRL (analog output during functioncontrol)The following measured-value outputs are possible with theAUTOCAL procedure, in warm-up mode and in the uncoded state:-- Hold: The value measured directly prior to commencement isoutput unchanged.-- Actual: The measured value is continuously updated.-- Null: A constant value of 0, 2, 4 mA is output-- 21 mA: A constant value of 21 mA is outputULTRAMAT 23 gas analyzerC79000-B5276-C216-015-33

OperationAnalog outputduring faultMeas. value: hold51011cSOutput during faults (analog output during a fault)It is possible for you to define the type of measured-value outputduring a fault. The following are possible:-- Hold: The last value measured prior to the fault is output for theduration of the fault.-- Actual: The measured value is continuously updated during thefault.-- Zero: The measured value is set to ”Zero” (0/2/4 mA) for theduration of the fault.-- 21 mA: A constant value of 21 mA is output for the duration ofthe fault.5.10.1.2 Configuration: Inputs/Outputs/Pump: Assign RelaysRelays for limitsRelays for MRRelays for statusRelays for valves51012You can use this menu to assign different functions to up to eight relayswhich are installed in the analyzer. These functions can be signals forlimits or ranges, status signals, and the functions of the externalsolenoid valves.Each function may only be assigned to one single relay. The analyzeroutputs an error message if you attempt a double assignment for arelay which has already been assigned. A relay to which a function hasnot been assigned is shown on the display by a dash.5-34 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

OperationTable 5-2Summary of relay assignmentsFunction Relay de-energized Relay energized SignallingLimit Limit has been triggered Limit, see Section 5.9.2Measuring range Range 2 Range 1FaultFault presentMaintenance request Maintenance requestCAL/MEAS Measure AUTOCAL AUTOCALFunction control Function control present With warm-up mode(approx. 30 min),AUTOCAL, uncodedZero gas Zero gas flowing Ext. solenoid valve openCalibration gas(Sample gas inlet)Sync.Calibration gas flowingSynchronization signalis outputThe pin assignments of the relays in the de-energized state are described in Chapter 3.Ext. solenoid valve openAUTOCAL only ”Zerogas flow” andadjustment not duringsample gas purgephaseRelays/limits SO 2Limit 1: Relay 1Limit 2: Relay 2NO MR relay 3CO MR relay -SO 2 MR relay 4O 2 MR relay -51012a51012bSSRelays for limitsThe upper and lower limits can be defined as events for triggeringrelays. Select the desired relay number in the second and thirdlines.This function is specific to the component.Relays for MRA relay can be assigned to the range switchover of eachcomponent. This guarantees reliable assignment of the analogsignal to the currently active range, especially in autorange mode(see Section 5.9.1).ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-35

OperationFault:R-Mainten. req. :R5CAL/MEAS :R6Service sw. :R-51012cSRelays for statusYou can use this dialog to apply the signalling of various operatingstates of the device as an event for relay control (R= Relay). Thefollowing signals are possible (see also Table LEERER MERKER):-- Fault: The occurrence of a fault message-- Maintenance request: The occurrence of maintenance request(appliedtorelay5inFig.)-- CAL/MEAS: Switching over from measurement to AUTOCAL(appliedtorelay6inFig.)-- Service switch: A function control is carried out.External valvesZero gas :Relay -Span gas :Relay 7Sync :Relay 851012dSExternal valvesYou can use this to trigger external solenoid valves via relaycontacts:-- Zero gas: The zero gas supply which is also triggered withAUTOCAL-- Span gas: The calibration gas supply (assigned to relay 7 inFig.; see Section 5.10.3.2)-- Sync: The synchronization with other devices within a system(assigned to relay 8 in Fig.; see Section LEERER MERKER ).5-36 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.10.1.3 Configuration: Inputs/Outputs/Pump: Binary/Sync InputsSync inputsBinary inputsYou can use this dialog to set the response of the synchronization inputand the binary intputs. Select an option.51013Modes of sync input(press -> to toggle)_:activate CAL relay51013aFault/MaintenanceReqfunction controlmeaasuring rangesClear logbook51015bSSCAL/Pump/Sync -InputsYou can use this dialog to set the response of the synchronizationinput. An AUTOCAL can then be triggered simultaneously forseveral analyzers within a system. The following settings arepossible in the third line:-- AUTOCAL: The analyzer carries out an AUTOCAL andactivates its sync output up to the end of the electronicadjustment.-- Activate CAL relay (set in Fig.): The analyzer activates its syncoutput, but does not carry out an AUTOCAL. The CAL output isalso activated at the same time.Binary Inputs:You can use this dialog to freely configure 8 floating binary inputs[”0” = 0 V (0...4,5 V); ”1” = 24 V (13...33 V)] in analyzers with anoption module. The pin assignments of the 37-contact plug aredescribed in Chapter 3. No inputs are preset on delivery.Using a submenu for the 8 inputs, you can-- switch over 7 different messages for faults/maintenance requestsor-- switch over 4 different messages for function check or-- switch over measuring ranges or-- delete the logbook.The following table explains the functions:ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-37

OperationTable 5-3Summary of binary inputsFunction Control with Effect0V 24 V-- (vacant)External fault 1--7 x e.g. signalling of a fault in gasconditioning (cooler, flow, condensationtrap, ...)External maintenance request x e.g. signalling of a maintenance requestin gas conditioning (filter, flow, ...)Function check x e.g. signalling of maintenanceMeasuring range 1, 2 x The corresponding range is selected(autorange OFF)Autorange x Autorange is switched onDelete logbook x Delete all fault and maintenance requestentries5.10.1.4 Configuration: Inputs/Outputs/Pump: Pump at CAL/MEASPump at CAL: ONPump at MEAS: ON51014You can use this dialog to define the response of the pump. Thefollowing parameters and values are possible:SSPump at CAL: Pump ON or OFF during a calibration procedure(AUTOCAL)Pump at MEAS: Pump ON or OFF during measuring mode.5.10.2 Configuration: Special FunctionsCodes/LanguageAUTOCAL driftELAN/PROFIBUSFact.data/Res/UnitsYou can use this menu to call dialogs in order to modify the accesscode, to set the AUTOCAL drift, to parameterize the interfaces and tochange the physical units in which the measured values are output.51025.10.2.1 Configuration: Special Functions: Codes/LanguageCode 1: 111Code 2: 222Language: English51021In the first two lines of this dialog, you can change the codes of the twocode levels 1 and 2 (see also Section 5.5.1). The factory settings are:S Code 1: 111;S Code 2: 222.5-38 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

OperationYou can also reduce the number of code levels by assigning the samecode to both levels. The new values are saved when you subsequentlyswitch off the ULTRAMAT 23; you should therefore make a note of thechanged code numbers and keep this at a safe place.You should note the code numbers before you leave the menu.In third line of this dialog you can change the language of the displaydialogs:S deutschS EnglishS españolS françaisS italianoS polishA change is immediately effective when you leave the dialog.5.10.2.2 Configuration: Special Functions: AUTOCAL DriftPreset AUTOCAL driftQuantity: 004Limit: 6 %51022You can use this dialog to define the conditions under which the drift ofan AUTOCAL procedure triggers a maintenance request. Theadjustable parameters are:SSQuantity: The number of AUTOCAL procedures up to setting of anew reference value (4 in this case)Limit: The highest value in % of the smallest measuring range(max. 99%) by which the calibration may deviate from the referencevalue (6 % in this case. See also Section 5.7.1.3).0. AUTOCAL:Set a referencevalue 4. AUTOCAL 3. 2. 1.0. AUTOCAL:Set a newreference valuetFig. 5--112Number of AUTOCAL procedures until a reference is set again (setnumber: 4)ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-39

Operation5.10.2.3 Configuration: Special Functions: ELAN/PROFIBUSELAN ParametersELAN ext.Interfer.PROFIBUS ParametersYou can use this dialog to set the parameters for an ELAN orPROFIBUS network (see Chapter 3).51023Channel : 1Name: ULTRAMAT 23Protocol:OFFSync. zero cal. :OFF51023a☞SELAN ParametersYou can use this dialog to set the parameters for an ELAN network(see Chapter 3).-- ChannelHere you can set the channel address for this analyzer.Addresses from 1 to 12 can be set. Each address may only beused once in an ELAN network.-- NameYou can set an analyzer name here. During communication withELAN, it can be used for the plain text identification of theanalyzers.-- Protocol (ON/OFF)The cyclic, automatic transmission of measured values every500 ms can be switched on/off.-- Sync. zero cal. (ON/OFF)This function is not yet available. It must be set to OFF.NoticeFor further details on the ELAN, please refer to the ELAN interfacedescription (C79000-B5274-C176 German/English)SELAN ext. Interfer.Parameterization with two analyzers is used as an example.Analyzer 1 delivers measured values, analyzer 2 uses these valuesfor a correction calculation.5-40 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation1. Connect two analyzers to the ELAN interface using a cable (see ELANinterface description (C79000--B5274--C176 Chapter 2)).2. Access the ELAN menu, and select components.Analyzer 1 (= ELAN address 1)CO2Analyzer 2 (= ELAN address 2)CONOSO2O2Analyzer 1 delivers measuredvalues for analyzer 2Channel : 1Name:Protocol:OFFSync.zero cal. :OFFSwitch on transmissionCross--calculationCO MV +(--CO Disp /CO 2 Disp)Channel : 2Name:Protocol:ONSync.zero cal. :OFFNo transmission3. ELAN --> Ext. interference --> Select componentInterference CO2Interferences : OFFInterference 1Interference 2No correction of measuredvalueInterference CO2Interferences : ONInterference 1Interference 2Correction of interferenceactive4. Interference 1 or 2Interf. CO2 %Chan.: 2 Comp: 1I1: +0.0000e-1 NR0 vpm COInterf. CO vpmChan: 1 Comp: 1I1: +2.4000e-1 NR25.00 % CO2Note: no negative values are displayed (only in diagnosticvalues)Channel 1 = ELAN 1 analyzer 1Component 1 = CO2 analyzer 1(input of component 1, 2 or 3 meaningful)-2.4000e -1 = corr. interference of+6 vpm CO for 25 % CO2, i.e. -6/255. Neither analyzer is capable of measurements during the AUTOCALprocess --> Evaluate function check (see Section 5.10.1.2)!Fig. 5--12ELAN external interferencesULTRAMAT 23 gas analyzerC79000-B5276-C216-015-41

OperationPROFIBUSNumber : XXX51023bSPROFIBUS parametersIf the analyzer has a PROFIBUS-PA/DP option module, you can setthe station address here as a decimal number.+ NoticeFor further details on PROFIBUS, please refer to thePROFIBUS-PA/DP interface description (A5E00054148).5.10.2.4 Configuration: Special Functions: Fact. data/Res/UnitsLoad factory dataReset analyzerChange units☞51024Warning! Analyzer isset to warm-up modePress ENTER to cont.Press ESC to cancelUnit for SO 2Set: mg/m 3MR min: 400 -3%MR max: 2000 +3%Unit for SO 2Set: vpmMR min: 321 -3%MR max: 1603 +3%51024a51024cYou can use this menu to select a number of items with which e.g.faulty configurations and analyzer settings can be cancelled:S Load factory dataYou can use this to reestablish the original parameters presentwhen the analyzer was delivered. All modifications made since thenare deleted.S Reset analyzerYou can use this function to restart the analyzer. You will be warned(see Fig.) that the analyzer runs through a warm-up mode followingthe restart and is thus unavailable for measurements for a certaintime. The ENTER key starts the warm-up mode. A restart can becancelled here if necessary using the ESC key.SChange unitsThe second line of this dialog permits you to change the factory-setunits of the measured components.After changing the unit, the display of the parameters MR min andMR max is adapted accordingly.This dialog is specific to the components.NoticeThe full-scale values may assume unusual values as a result of thecomponent-specific conversion factors. Adaptations can be carried outas described in Section 5.9.1.2. Please also check the setpoints of thecalibration gases (Section 5.8.1) and the settings for the limits (Section5.9.2).5-42 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.10.3 Configuration: TestsTest:Displ/Keys/FlowInputs/OutputsChopper/IR sourceRAM monitorYou can use this test to check the selected components of theanalyzer. These include the front panel keys, the LCD, inputs andoutputs and a number of internal analyzer components.51035.10.3.1 Configuration: Tests: Display/Keys/FlowTest of displayTest of keysTest of flow switch51031You can select the following three tests in this menu:S Test of displayAll characters in the character set of this analyzer are output insuccession at every position of the display. The display remainsempty if characters are output which cannot be displayed. This is acyclic test, i.e. once the complete character set has beenprocessed, the test is repeated until terminated by pressing the ESCkey (a message on the display will remind you of this before the testis started).S Test of keysThis test takes 30 s, and the time remaining up to the end of the testis output on the display. You can press all input keys in successionduring this test; the analyzer recognizes that a key has beenpressed and indicates this. This test cannot be cancelled before the30 s have expired.S Test of flow switchThis indicates whether the flow is correct or not. The flow can beswitched on and off by pressing the PUMP key.5.10.3.2 Configuration: Tests: Inputs/OutputsTest analog outputsTest of relaysTest ext. sol. valveTest of inputs51032The electric inputs and outputs of the analyzer are tested here. Yourequire the following equipment to carry out these tests:S Ammeter,S Ohmmeter,S Power supply and/orS Test plugs.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-43

OperationAnalog 1: 0.20 mAAnalog 2: 0.40 mAAnalog 3: 1.55 mAAnalog 4: 2.60 mA51032aTest of relaysRelay number 1Condition: inactivePress ESC to cancel51032b130 mg/m 3 NO ZV89 mg/m 3 CO OFF249 mg/m 3 SO 2 SV20.77 % O 2 OFF51032cTest of inputsPress ESC to cancelActive input:None51032dYou can carry out the following tests:S Test analog outputsYou can use this dialog to set any value of the output currentbetween 0 and 20 mA. There are four analog outputs (0/4 to20 mA). To test these outputs, connect an ammeter to thecorresponding analog outputs on plug X80 and measure the outputcurrent.Please refer to Chapter 3 for the pin assignments of plug X80.S Test of relaysYou can use this dialog to select a relay for testing. There are eightrelays whose contacts you can test. Connect a ohmmeter to thecorresponding relay outputs on plug X80. You can process thefollowing parameters:-- Relay number: One of the relays 1 to 8 (for analyzers withoption module: relays 1 to 16) or ”--” (no relay)-- Condition: The current state of the selected relay (active orinactive; inactive in the Fig.).Please refer to Chapter 3 for the pin assignments of plug X80/X50.S External solenoid valveYou can use this dialog to trigger external solenoid valves for thezero and calibration gas supplies via the relay contacts. Use thearrows keys and to select either the zero gas valve (ZV) inthefirst line and the calibration (span) gas valve (SV) in the third line.Call the selected valve using the ENTER key. Switch the previouslyassigned relay using any arrow key in the second or fourth line (thevalue on the right toggles between OFF and ON). The measuredvalues output on the display during this test usually change followingthe switching operation.S Test of inputs (binary test)After calling this dialog, apply a voltage of 24 V to one of the threeinputs ”Pump ON/OFF”, ”CAL” or ”SYNC”. The result is displayed inthe fourth line (no input in this case).The external binary inputs of analyzers with option module can betested in the menu ”Binary inputs” (see Section 5.10.1.3).5-44 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Operation5.10.3.3 Configuration: Tests: Chopper/IR SourceYou can use this function to switch the chopper and IR source off.!☞WarningImportant! Essential!The analyzer is not ready for measurements if the IR source orchopper has been switched off! Depending on the switch-off period,you must therefore provide a sufficiently long warm-up mode (e.g. byrestarting the analyzer).NoticeThis function must only be carried out by qualified servicing engineers.5.10.3.4 Configuration: Tests: RAM MonitorServicing engineers can use this function to view the contents ofcertain memory areas.5.10.4 Configuration: Factory ConfigurationFactory config. !Please enter specialcode: 00005104These are factory settings made especially for your analyzer. Sincemodifications to these parameters may influence the functions of youranalyzer, access to these factory settings is only possible by servicingengineers using a special access code.ULTRAMAT 23 gas analyzerC79000-B5276-C216-015-45

Operation5.11 Other Inputs5.11.1 PUMP Key5.11.2 CAL KeyThis key switches the internal, sample gas pump (if present) on and off.If the pump is switched off whilst the analyzer is in input mode, it is alsoswitched on again by pressing the MEAS key if parameterizedaccordingly (see Section 5.10.1.4).The pump can also be switched on and off via the binary input (seeChapter 3). The binary input has priority over the button.If the analyzer is in measuring mode, pressing the CAL key triggers asingle, automatic calibration with ambient air or nitrogen (AUTOCAL).The CAL key cannot be used during the warm-up mode.5-46 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Maintenance66.1 Messages ................................................... 6-26.1.1 Maintenance Requests ........................................ 6-26.1.2 Fault Messages .............................................. 6-36.2 Maintenance Work ............................................ 6-66.2.1 Replacement of O 2 Sensor .................................... 6-76.2.2 Replacement of Fuse ......................................... 6-76.2.3 Replacement of Safety Filter ................................... 6-86.2.4 Emptying the Condensation Trap ............................... 6-86.2.5 Replacement of Coarse Filter .................................. 6-86.3 Maintenance of Gas Path ...................................... 6-96.4 Cleaning the Analyzer ......................................... 6-9ULTRAMAT 23 gas analyzerC79000-B5276-C216-016-1

Maintenance6.1 Messages6.1.1 Maintenance RequestsThe ULTRAMAT 23 can detect and display various fault statuses. Thefault statuses are divided into maintenance requests and fault messages.Maintenance requests are references to certain changes in the analyzerwhich -- at the time they are made -- have no influence on the analyzermeasurements. However, remedial measures are recommendedto guarantee that measurements remain possible.If the analyzer is in measuring mode, the occurrence of a maintenancerequest is indicated by an ”M” at the right edge of the display.AUTOCAL-drift beyondtolerancepress ENTER to clearnext message with ->AUTOCAL driftbeyond toleranceO 2 SensorLCD temperaturebeyond toleranceMaintenance requests are logged and can be called in input mode usingthe menu path ”Analyzer status -- Status -- Maintenance requests”(see Section 5.7.1.2). The corresponding message texts are stored.You can delete the messages by pressing the ENTER key. However,they appear again if the cause has not been eliminated.The analyzer outputs a maintenance request in the following threecases:Message ”AUTOCAL drift beyond tolerance”The zero drift of a component is too large during the AUTOCAL procedure.The calibration parameters can be entered as described in Section5.8.4. The actual deviation from the maximum permissible valuecan be read using the AUTOCAL deviation (see Section 5.10.2.2). Itmay be meaningful to set a shorter interval between two AUTOCALprocedures, otherwise contact the servicing department.Message ”O 2 sensor”The measuring voltage of the O 2 sensor has dropped as a result of aging,but is still within the permissible range. This means that it is notnecessary to replace the O 2 sensor immediately, but this will soon beused up. Order a new O 2 sensor if necessary.Message ”LCD temperature beyond tolerance”The contrast control is no longer guaranteed if the LCD temperature isoutside the permissible tolerance. It may then be difficult to read thedisplay.The ambient temperature is too high, provide sufficient ventilation or airconditioning. If the fault still occurs, contact the servicing department.6-2 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Maintenance6.1.2 Fault MessagesFault messages are references to certain changes in the analyzerwhich influence its ability to measure correctly.If the analyzer is in measuring mode, the occurrence of a fault is indicatedbyan”F”at the right edge of the display.Mains voltage beyondtolerancepress ENTER to clearnext message with ->Fault messages are logged and can be called in input mode using themenu path ”Analyzer status -- Status -- Logbook/faults” (see Section5.7.1.1). The corresponding message texts are stored as alphanumerictext in the logbook. You can delete the messages by pressing theENTER key. However, they appear again if the cause has not beeneliminated.Table 6-1 provides a summary of fault messages, their causes, andmeasures to eliminate the faults. If a remedy is not listed, you mustcontact the servicing department when this fault message occurs.Table 6-1Fault messagesFault message Possible causes RemedyMeas. value channel 1 beyondtoleranceMeas.-value display: *****Meas. value channel 2 beyondtoleranceMeas.-value display: *****Meas. value channel 3 beyondtoleranceMeas.-value display: *****Meas. value O 2 beyond toleranceMeas.-value display: *****Analyzer section of firstcomponent is faultyAnalyzer section of secondcomponent is faultyAnalyzer section of thirdcomponent is faultyO 2 sensor faulty or oldMotherboard faultyReplace the O 2 sensor asdescribed in Section 6.2.1.Mains voltage beyond tolerance Mains voltage varies Correct such that the mainsvoltage is within the tolerancevalues permissible for theanalyzer.Temp. of analyzer beyondtolerancePressure of amb. air beyondtolerancePower supply unit faultyAmbient temperature too high ortoo lowTemperature sensor of a detectorfaultyPressure sensor faultyProvide sufficient ventilation or airconditioning.ULTRAMAT 23 gas analyzerC79000-B5276-C216-016-3

MaintenanceTable 6-1Fault messagesFault messageFlow too low during measuringNo data for temperaturecompensationPossible causesSample gas path blocked orleakyPump not runningPump capacity too lowPump faultyTemperature compensation notcompleted successfullyNew components have beenloadedEEPROM has been initializedRemedyClean or replace the blockedparts (hose, filter etc.). If theproblem is still present:Switch the pump on.Increase the pump capacity asdescribed in Section 5.9.4.1.Flow too low during AUTOCAL CAL gas path blocked or leaky Clean or replace the blockedparts (hose, filter etc.). If theproblem is still present:Conc.ofO 2 too low duringAUTOCALMeas.-value display: *****Fault at analog outputGeneral fault of all IR channelsMV-- C1/2/3 beyond toleranceFault of addresses for IRchannelsPump not runningPump capacity too lowPump faultyO 2 sensor faulty or oldSwitch the pump on.Increase the pump capacity asdescribed in Section 5.9.4.1.Replace the O 2 sensor asdescribed in Section 6.2.1.O 2 sensor zero not calibrated Calibrate the zero of the O 2sensor as described in Section5.8.2.2.Component could not beinitialized when switching onLimits were violated whencalibrating the analog sectionChopper faultyIR source faultyPlug-in jumper on detector fordetection of components not OKThe cable of the detector has nocontactCable of detector faultyCheck that the plug is correctlyconnected to the detector (theplug must latch in twice).6-4 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

MaintenanceTable 6-1Fault messagesFault messageAUTOCAL drift beyond toleranceFault at EEPROMPhase not foundIR channel 1 not calibratedIR channel 2 not calibratedIR channel 3 not calibratedVoltage for IR source beyondtoleranceSupply of bridge beyondtoleranceHalf-bridge voltage beyondtoleranceLock-in faultPossible causesSample cell contaminatedDetector faultyIR source power too lowChecksum not OKRead character writtencharacterChopper maladjustedCalibration of full-scale value/sagmissingCalibration of full-scale value/sagmissingCalibration of full-scale value/sagmissingIR source not OKMotherboard faultyChannel amplifier faultyMotherboard faultyChannel amplifier faultyMotherboard faultyChannel amplifier faultyMotherboard faultyRemedySensitivity of O 2 sensor too low O 2 sensor faulty or old Replace the O 2 sensor asdescribed in Section 6.2.1 .Overflow of AD converterElectronics faultyULTRAMAT 23 gas analyzerC79000-B5276-C216-016-5

Maintenance6.2 Maintenance Work!WarningCertain parts in this electrical device contain dangerous voltage duringoperation.Severe personal injury and/or damage to property may occur if thepower supply is connected incorrectly, if maintenance work is carriedout incorrectly, or if the warnings are not observed.Correct and safe operation of this device is dependent on proper transport,storage and installation as well as careful operation and maintenance.!WarningWhen working with toxic gases, ensure that no concentrations dangerousto health can occur at the position of work. If the gas connectionsare made incorrectly, accidents may occur as a result of toxic, flammableor explosive gases.!CautionThe electronic components and modules fitted in this device must beprotected against electrostatic charges and discharging. Comprehensivemeasures must therefore be made to protect them wherever theyare manufactured, tested, transported and installed.!WarningBefore opening the analyzer, disconnect all poles from the mainssupply.6-6 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Maintenance6.2.1 Replacement of O 2 Sensor!WarningDanger of burnsThe O 2 sensor contains acetic acid which can burn unprotected skin.The sensor housing must not be damaged when the sensor isreplaced.If you nevertheless come into contact with the acid, immediately rinseaffected skin with plenteous amounts of water.Please also note that old or faulty O 2 sensors are toxic waste andmust be packed and disposed of accordingly!RemovalSSSSUnscrew the two screws of the front cover and remove the cover.Unlock the plug of the sensor connection, and remove.Unscrew the O 2 sensor.Remove the gasket of the O 2 sensor.InstallationS Insert the new gasket.S Screw in the new O 2 sensor and tighten.S Reconnect the plug.S Enter the date of installation in the menu item ”O 2 cal. after install”as described in Section 5.8.2.1.S Calibrate the O 2 zero as described in Section 5.8.2.2.6.2.2 Replacement of FuseSSSRemove the fuse holder underneath the appliance plug (see Section3, Technical Description, Fig. 3.12 or 3.13). Use a small screwdriverto do this.Remove the blown fuse from the holder.Insert a new fuse.ULTRAMAT 23 gas analyzerC79000-B5276-C216-016-7

Maintenance☞NoteOnly fuses of the type printed on the rear of the analyzer may be used.SInsert the fuse holder into the compartment again.6.2.3 Replacement of Safety FilterPreparation☞S Unscrew the four screws of the top housing cover, and removethe cover to the rear.S Find the contaminated filter according to its type (see Section 7,spare parts list, page 7--18, pos. 14 and 15).S Remove the hoses from the filter.S Replace the contaminated filter.NoteWhen installing the filter, make sure that the arrow on the filter pointsin the gas flow direction.SPush the cover back onto the housing and screw tight.6.2.4 Emptying the Condensation Trap (Benchtop Unit Only)SSSSSwitch of the pump by pressing the PUMP key.Loosen the condensation trap on the front of the analyzer by tilting itslightly, and pull downwards carefully.Empty the trap and dispose of the condensation according to thecomposition of the sample gas.Push the condensation trap on again from below.6-8 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Maintenance6.2.5 Replacement of Coarse Filter (Benchtop Unit Only)SSSSSSwitch of the pump by pressing the PUMP key.Loosen the condensation trap on the front of the analyzer asdescribed in Section 6.2.4.Remove the contaminated filter.Insert the new filter.Push the condensation trap on again from below.6.3 Maintenance of Gas PathDepending on the corrosivity of the sample gas, check the state of thegas path at regular intervals.Replace the hoses as necessary.6.4 Cleaning the AnalyzerWipe the outer surfaces of the analyzer using a soft cloth dampenedwith a solution of mild cleaning agent.ULTRAMAT 23 gas analyzerC79000-B5276-C216-016-9

Maintenance6-10 ULTRAMAT 23 gas analyzerC79000-B5276-C216-01

Spare Parts List7ULTRAMAT 23 gas analyzerC79000-G5276-C144 -037-1

Spare parts listWir haben den Inhalt der Druckschrift auf die Übereinstimmung mit derbeschriebenen Hard-- und Software geprüft. Dennoch könnenAbweichungen nicht ausgeschlossen werden, so daß wir für dievollständige Übereinstimmung keine Gewähr übernehmen. DieAngaben in dieser Druckschrift werden jedoch regelmäßig überprüft,und notwendige Korrekturen sind in den nachfolgenden Auflagenenthalten. Für Verbesserungsvorschläge sind wir dankbar.We have checked the contents of this manual for agreement with thehardware and software described. Since deviations cannot be excludedentirely, we cannot guarantee full agreement. However, the data in thismanual are reviewed regularly and any necessary corrections areincluded in subsequent editions. Suggestions for improvement arewelcomed.Nous avons vérifié la concordance du contenu de ce document avecles caractéristiques du matériel et du logiciel. Toutefois desdivergences ne sont pas à exclure ce qui ne nous permet pas degarantir une conformité intégrale. Les informations contenues dans cedocument sont régulièrement vérifiées, et les indispensablescorrections apportées dans les éditions suivantes. Nous vousremercions pour toutes propositions visant à améliorer la qualité de cedocument.E Copyright Siemens AG -- 2001 -- All Rights reservedTechnische Änderungen vorbehaltenTechnical data subject to changeSous réserve de modifications techniquesWeitergabe sowie Vervielfältigung dieser Unterlage, Verwertung undMitteilung ihres Inhalts nicht gestattet, soweit nicht ausdrücklichzugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. AlleRechte vorbehalten, insbesondere für den Fall der Patenterteilung oderGM--Erteilung.The reproduction, transmission or use of this document or its contentsis not permitted without express written authority. Offenders will beliable for damages. All rights, including rights created by patent grant orregistration of a utility model or design, are reserved.Une diffusion ou une reproduction de ce document ainsi qu‘unepublication ou une exploitation de son contenu ne sont pas autorisés.Toute infraction conduit à des dommages et intérets. Tous droitsréservés, en particulier pour le cas des brevets d‘invention délivrés oudes modèles déposés.7--2ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listDiese Ersatzteilliste entspricht dem technischen Stand Januar 2001.This Parts List corresponds to the technical state of January 2001.Cette liste de pièces de rechange correspond au niveau technique deJanvier 2001.Am Typenschild ist das Baujahr des Gasanalysengerätes(verschlüsselt) aufgeführt.The rating plate shows the year of construction (coded) of the gasanalyzer.La plaque signalétique de l‘analyseur indique l‘année de fabrication(codifiée) de l‘appareil.MLFB -Nr.MLFB No.Nº MLFB7MB2337-2AF10-3PH0Fab.-Nr.Serial No.Nº de fab.Hinweis für die BestellungDie Ersatzteilbestellung muß enthalten:1. Menge2. Bezeichnung3. Bestell--Nr.4. Gerätename, MLFB-- und Fab.--Nr. des Gasanalysengerätes, zudem das Ersatzteil gehört.Bestelladresse: Siemens AGCSC (Centre Service Client)1, chemin de la SandlachF--67506 Haguenau/FrankreichTel.:+33388906677Fax:+33388906688Ordering instructionsAll orders should specify the following:1. Quantity2. Designation3. Order No.4. Name of gas analyzer, MLFB No. and Serial No. of the instrumentto which the spare part belongs.Ordering address: Siemens AGCSC (Centre Service Client)1, chemin de la SandlachF--67506 Haguenau/FranceTel.:+33388906677Fax:+33388906688.ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--3

Spare parts listIndications lors de la commandeLa commande de pièces de rechange doit comporter:1. Quantité2. Désignation3. Nº de réferénce4. Nom, Nº MLFB et Nº de fabrication de l‘analyseur de gaz pourlequel est destiné la pièce de rechange.L’adresse de commande: Siemens AGCSC (Centre Service Client)1, chemin de la Sandlach67506 HaguenauTel.:+33388906677Fax:+33388906688.Bestellbeispiel:1 SauerstoffsensorC79451--A3458--B55für ULTRAMAT 23Typ 7MB2337--2AF10--3PH0Fab.--Nr. J2--111Example for ordering:1 oxygen sensorC79451--A3458--B55for ULTRAMAT 23type 7MB2337--2AF10--3PH1Serial No. J2--111Exemple de commande:1 capteur d’oxygèneC79451--A3458--B55pour ULTRAMAT 23type 7MB2337--2AF10--3PH2Nº de fab. J2--1117--4ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listAllgemeiner HinweisFür den Austausch von Teilen sind spezielle Arbeiten notwendig. DasServicehandbuch für den ULTRAMAT 23 gibt Ihnen hierzu dienotwendige Unterstützung. Es kann unter den nachfolgendenNummern im CSC in Haguenau bezogen werden.C79000--W5200--C157 (deutsch)bzw. C79000--W5276--C157 (englisch)General informationSpecial work is required to change parts. The Service Manual for theULTRAMAT 23 provides you with the necessary support for this. It canbe ordered from the CSC in Haguenau under the following numbers.C79000--W5200--C157 (German)or C79000--W5276--C157 (English)Remarque généraleDes travaux spéciaux sont nécessaires pour le remplacement despièces. Le manuel de service de l’ULTRAMAT 23 vous fournit lesoutien nécessaire à ce sujet. Il peut être obtenu sous les numérossuivants dans le CSC à Haguenau.C79000--W5200--C157 (allemand)ou C79000--W5276--C157 (anglais).Hinweis zur MeßgenauigkeitUm die Meßgenauigkeit des ULTRAMAT 23 zu erhalten, kann es nachdem Austausch von Teilen notwendig werden, eineTemperaturkompensation durchzuführen. Entsprechende Teile sind miteinem *) gekennzeichnet.Dies ist besonders dann der Fall, wenn am Aufstellungsort kurzzeitigeTemperaturschwankungen >5 C auftreten. Durch einen zyklischenNullpunktabgleich ”AUTOCAL” von zum Beispiel 3 Stunden wird dieseTemperaturabhängigkeit nicht in Erscheinung treten.Wir empfehlen, eine Temperaturkompensation im CSC in Haguenaudurchführen zu lassen. Sollte dies nicht möglich sein, bietet Ihnen dasServicehandbuch für den ULTRAMAT 23 hierzu die notwendigeUnterstützung. Es kann unter den nachfolgenden Nummern im CSC inHaguenau bezogen werden.C79000--W5200--C157 (deutsch)bzw. C79000--W5276--C157 (englisch)ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--5

Spare parts listNote of the measuring accuracyTo maintain the measuring accuracy of the ULTRAMAT 23 it may benecessary to perform temperature compensation after changing parts.The appropriate parts are marked by *).This is particularly the case when brief temperature fluctuations >5 Coccur at the erection site. This temperature dependence will not occurfor example after a cyclic zero point adjustment “AUTOCAL“ of 3 hours.We recommend having temperature compensation performed inHaguenau. If this is not possible, the Service Manual for theULTRAMAT 23 offers you the necessary support. It can be orderedfrom the CSC in Haguenau under the following numbers.C79000--W5200--C157 (German)or C79000--W5276--C157 (English)Remarque concernant l’exactitude des mesuresIl peut s’avérer nécessaire après le remplacement des pièces deprocéder à une compensation de la température afin de conserverl’exactitude des mesures de l’ULTRAMAT 23. Les piècescorrespondantes sont mises en évidence par un astérisque *).Ceci est particulièrement le cas si de courtes variations de températuresupérieures à 5 C surgissent sur le lieu d’implantation. Cettedépendance de la température n’apparaît pas grâce à un réglagecyclique du point zéro ”AUTOCAL” de 3 heures par exemple. Nousrecommandons de faire exécuter une compensation de températuredans le CSC à Haguenau.Si cela devait être impossible, le manuel de service de l’ULTRAMAT 23vous fournit le soutien nécessaire à ce sujet. Il peut être obtenu sousles numéros suivants dans le CSC à Haguenau.C79000--W5200--C157 (allemand)ou C79000--W5276--C157 (anglais).7--6ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listGrau:Weiß:AnalysierteilElektronikteilGray: Analyzer sectionWhite: Electronics sectionGris:. Partie analyseBlanc: Partie électroniqueULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--7

Spare parts listGASWEG/HOSING SYSTEM FOR GAS/CIRCUIT DE GAZ91015141519-Zoll-Ausführung19” rack versionVariante rack 19”915141519-Zoll-Ausführungmit getrennten Gaswegen19” rack versionwith separate gas pathsVariante rack 19” avec descircuits de gaz séparés910151415TischausführungBench-top versionVariante portableBezeichnungen s. Seite 7--9 Designations see page 7--9 Désignations voir page 7--97--8ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listTeil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation9 DruckschalterPressure switchPressostat10 MagnetventilSolenoid valveElectrovanne14 Sicherheitsfilter MeßgasSafety filter sample gasFiltre de sécurité pour gaz demesure15 Sicherheitsfilter Nullgas/ChopperraumbespülungSafety filter zero gas/chopper purgeFiltre de sécurité pour gaz de zéro/balayage de l’obturateurBestell -Nr.Order No.Nº de référenceC79302 -Z1210 -A2C79451 -A3494 -B33C79127 -Z400 -A1A5E00059149BemerkungenRemarksRemarquesinnenliegendinsideà l’ìntérieurinnenliegendinsideà l’ìntérieur1ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--9

Spare parts list11719-Zoll-Ausführung19” rack versionVariante rack 19”11 7 12, 12.1TischausführungBench-top versionVariante portableBezeichnungen s. Seite 7--11 Designations see page 7--11 Désignations voir page 7--117--10ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listTeil -Nr.Part No.Pièce NºBezeichnungDesignationDésignation7 SauerstoffsensorOxygen sensorCapteur d’oxygène11 StrömungsmesserFlowmeterDébitmètre12 KondensatbehälterCondensation trapPot de condensation12.1 FilterFilterFiltreBestell -Nr.Order No.Nº de référenceC79451 -A3458 -B55C79402 -Z560 -T1C79451 -A3008 -B43C74127 -Z1211 -A1BemerkungenRemarksRemarquesFrontseitefrontface avantim Kondensatbehälterin the condensation trapdans le pot de condensation2ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--11

Spare parts listELEKTRONIK/ELECTRONICS/ELECTRONIQUE3 45.1 / 5.2519-Zoll-Ausführung19” rack versionVariante rack 19”3 465.1 / 5.25TischausführungBench-top versionVariante portableBezeichnungen s. Seite 7--13 Designations see page 7--13 Désignations voir page 7--137--12ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listTeil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation3 LCD -ModulLCD moduleModule LCD4 TastenplatteKeyboardPanneau de touches5 SteckerfilterPlug filterConnecteur secteur avec filtre5.1 SchmelzeinsatzFuseFusible5.2 SchmelzeinsatzFuseFusible6 NetzschalterPower switchInterrupteur de mise sous tensionBestell -Nr.Order No.Nº de référenceC79451 -A3494 -B16C79451 -A3492 -B605W75041 -E5602 -K2W79054 -L1010 -T630W79054 -L1011 -T125W75050 -T1201 -U101BemerkungenRemarksRemarques200 V/230 V; T 0,63/250 Vs. Aufschrift Geräterückseite/see rear ofdevice/voir au dos de l’appareil100 V/120 V; T 1,25/250 Vs. Aufschrift Geräterückseite/see rear ofdevice/voir au dos de l’appareil3ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--13

Spare parts listPUMPE/PUMP/POMPEDichtungGasketJoint d’étanchéité8.1 / 8.28.3VentilplättchenValve reedLame de soupapeMembranDiaphragmMembrane3.33.1/22.1 (2)2.2Bezeichnungen s. Seite 7--15 Designations see page 7--15 Désignations voir page 7--157--14ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listTeil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation8.1 MeßgaspumpeSample gas pumpPompedegazdemesure8.2 MeßgaspumpeSample gas pumpPompedegazdemesure8.3 DichtungssatzSetofgasketsJeu de joints d’étanchéitéBestell -Nr.Order No.Nº de référenceC79451 -A3494 -B10C79451 -A3494 -B11BemerkungenRemarksRemarques50 Hz60 HzC79402 -Z666 -E20 für Meßgaspumpe lfd. Nr. 8.1 und 8.2for sample gas pump Nos. 8.1 and 8.2pour pompe de gaz de mesure Nº 8.1 et 8.24Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation2*) GrundplatteMotherboardCarte mère2.1 *) GrundplatteMotherboardCarte mèreBestell -Nr.Order No.Nº de référenceC79451 -A3494 -D501C79451 -A3492 -B601BemerkungenRemarksRemarquesGrundplatte und Firmware;deutsch/englisch/französisch/spanisch/italienischMotherboard and firmware;German/English/French/Spanish/ItalianCarte mère et firmware;allemand/anglais/français/espagnol/italienGrundplatte ohne FirmwareMotherboard without firmwareCarte mère sans firmware2.2 Firmware (FlashPROM) C79451 -A3494 -S501 deutsch/englisch/französisch/spanisch/italienischGerman/English/French/Spanish/Italianallemand/anglais/français/espagnol/italien3.1 Optionsbaugruppe DPAdditional electronics DPEléctronique additionelle DP3.2 Optionsbaugruppe PAAdditional electronics PAEléctronique additionelle PAA5E00057159A5E00056834PROFIBUS DPPROFIBUS PA3.3 Firmware (PROFIBUS) A5E00057164 deutsch/englisch/französisch/spanisch/italienischGerman/English/French/Spanish/Italianallemand/anglais/français/espagnol/italien*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--15

Analysierteil/Analyzer section/Partie analytique - Übersicht/summary/sommaireGas Measuring range (MR) Order Order IR source Chopper Plate w. threaded Sample cell 1 opt.Filter Gas filter1 Detector 1 Sample cell 2 Gas opt.Filter Detector 2No. No. C79451-- C79451-- bolts and windows length C79451-- C79451-- C79451-- length C79452-- filter C79451-- C79451--min max Comp MR A3468-- A3468-- C79451--A3468-- [mm] A3468-- A3458-- Type A3468-- [mm] A3468-- 2 A3458-- Type A3468--CO 50 250 vpm A DCO 100 500 vpm A ECO 150 750 mg/m# A UCO 150 750 vpm A F 180 B231CO 200 1000 vpm A GCO 500 2500 vpm A HCO 50 2500 vpm A XCO 1000 5000 vpm A J 90 B232CO 2000 10000 vpm A K B206 B515/516 B513/514 60 B233 -- B500 2 layer HC B525CO 0,5 2,5 % A L 20 B234CO 1 5% A M 6 B235CO 2 10 % A N 2 B236CO 5 25 % A P 6 B235CO 10 50 % A Q 2 B236 2 layer HC B528CO 20 100 % A RCO2 50 250 vpm C D B515/516 180 B231CO2 200 1000 vpm C G purged 2 layer HC B536CO2 1000 5000 vpm C J 180 B231CO2 2000 10000 vpm C K 90 B232CO2 0,5 2,5 % C L 60 B233 B541CO2 1 5% C M B206 B515/516 B513/514 20 B234 -- 2 layer HC B526CO2 2 10 % C NCO2 5 25 % C P 6 B235CO2 10 50 % C Q 2 B236 --CO2 20 100 % C RNO 200 1000 vpm P GNO 250 1250 mg/m# P V B206 B515/516 B513/514 180 B231 C75285-- -- 3 layer B520 ch. 1NO 400 2000 mg/m# P W Z1491-- B522 ch. 2NO 500 2500 vpm P H C5NO 1000 5000 vpm P J 90 B232SO2 150 750 vpm N FSO2 400 2000 mg/m# N W 180 B231 B508 B521 ch. 1SO2 200 1000 vpm N G B206 B515/516 B513/514 C79285-- 3 layer B523 ch. 2SO2 500 2500 vpm N H Z1302--SO2 1000 5000 vpm N J 60 B233 A4SO2 2000 10000 vpm N K 20 B234SO2 0,5 2,5 % N LCH4 500 2500 vpm D H 180 B231 B542CH4 0,5 2,5 % D L 20 B234 --CH4 2 10 % D N B206 B515/516 B513/514 6 B235 -- 2 layer HC B527CH4 5 25 % D P 2 B236 --CH4 20 100 % D R 2 layer HC B529R22 500 2500 vpm U H B206 B515/516 B513/514 180 B231 -- -- 2 layer HC B535C2H4 2000 10000 vpm F K B206 B515/516 B513/514 180 B231 C79285--Z1491--C2 -- 2 layer HC B537CO2/CH4 5/1 25/5 % -- CA B206 B516 B514 6 B235 -- -- as top B531 6 B235 -- -- 2 layer HC B527CO2/CH4 5/2 25/10 % -- CB detector -- --CO/CO2 10/0,5 50 %/2,5 % -- BB B206 B516 B514 2 B236 -- -- as top B532 20 B234 -- -- 2 layer HC B526CO/CO2 10/10 50 %/50 % -- BA detector -- --CO/NO 250/400 1250/2000 mg/m# -- AK 180 B231 --CO/NO 500/500 2500/2500 vpm -- AA B206 B516 B514 B500 as top B530 -- -- -- B103 3layer B520 ch. 1CO/NO 2000/1000 10000/5000 vpm -- AB 60 B233 detectorCO/NO 1000/1000 5000/5000 vpm -- AC 90 B2327--16

Spare parts listULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--17

Spare parts listANALYSIERTEIL/ANALYZER SECTION/PARTIE ANALYSEAnalysierteil 7MB2335 -Analyzer Section 7MB2335 -Partie analyse 7MB2335 - 12.12.2345.155.167Bezeichnungen s. Seite 7--19 Designations see page 7--19 Désignations voir page 7--197--18ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2335 -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement2.1 DistanzstückSpacerEntretoise2.2 Optisches FilterOptical filterFiltre optique2.2 Optisches FilterOptical filterFiltre optique2.2 Optisches FilterOptical filterFiltre optique3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen und FensterPlate with threaded bolts and windowsPlaque avec tiges filetées et fenêtres5.1 O-RingO-ringJoint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 AnalysenkammerSample cellCellule d’analyse5 AnalysenkammerSample cellCellule d’analyse6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gazBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -C20BemerkungenRemarksRemarquesC75285 -Z1491 -C5 für NO **)for NO **)pour NO **)C79285 -Z1302 -A4 für SO 2 **)for SO 2 **)pour SO 2 **)C79285 -Z1491 -C2 für C 2 H 4for C 2 H 4pour C 2 H 4C79451 -A3468 -B515C79451 -A3468 -B513C71121 -Z100 -A99C79451 -A3468 -B231 Analysenkammer 180 mmSample cell 180 mmCellule d’analyse 180 mmC79451 -A3468 -B232 Analysenkammer 90 mmSample cell 90 mmCellule d’analyse 90 mmC79451 -A3468 -B233 Analysenkammer 60 mmSample cell 60 mmCellule d’analyse 60 mmC79451 -A3468 -B234 Analysenkammer 20 mmSample cell 20 mmCellule d’analyse 20 mmC79451 -A3468 -B235 Analysenkammer 6 mmSample cell 6 mmCellule d’analyse 6 mmC79451 -A3468 -B236 Analysenkammer 2 mmSample cell 2 mmCellule d’analyse 2 mmC79451 -A3458 -B500 für COfor COpour COC79451 -A3458 -B508 für SO 2for SO 2pour SO 2C79451 -A3458 -B541 für CO 2 , kleinster MB < 5 %for CO 2 , smallest meas. range < 5 %pour CO 2 , étendue min. < 5 %C79451 -A3458 -B542 für CH 4 , kleinster MB< 2 %for CH 4 , smallest meas. range < 2 %pour CH 4 , étendue min. < 2 %*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.5**) Bitte nach Austausch die Wasserdampfquerempfindlichkeiten überprüfen.Following replacement, please check the water vapor interference.Après le remplacement, veuillez contrôler l’influence de la vapeur d’eau.ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--19

Spare parts list7MB2335 -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détectionBestell -Nr.Order No.Nº de référenceBemerkungenRemarksRemarquesC79451 -A3468 -B525 für CO, kleinster MB < 5 %for CO, smallest meas. range < 5 %pour CO, étendue min. < 5 %C79451 -A3468 -B528 für CO, kleinster MB ² 5%for CO, smallest meas. range ² 5%pour CO, étendue min. ² 5%C79451 -A3468 -B536 für CO 2 , kleinster MB < 1000 vpmfor CO 2 , smallest meas.range < 1000 vpmpour CO 2 , étendue min. < 1000 vpmC79451 -A3468 -B526 für CO 2 , kleinster MB ² 1000 vpmfor CO 2 , smallest meas.range ²1000 vpmpour CO 2 , étendue min. ² 1000 vpmC79451 -A3468 -B527 für CH 4 , kleinster MB < 20 %for CH 4 , smallest meas. range < 20 %pour CH 4, étendue min. < 20 %C79451 -A3468 -B529 für CH 4 , kleinster MB ² 20 %for CH 4 , smallest meas. range ² 20 %pour CH 4, étendue min. ² 20 %C79451 -A3468 -B537 für C 2 H 4for C 2 H 4pour C 2 H 4C79451 -A3468 -B520 für NOfor NOpour NOC79451 -A3468 -B521 für SO 2for SO 2pour SO 2C79451 -A3468 -B535 für R22for R22pour R22*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.7--20ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--21

Spare parts listANALYSIERTEIL/ANALYZER SECTION/PARTIE ANALYSEAnalysierteil 7MB2337 -Analyzer Section 7MB2337 -Partie analyse 7MB2337 -12.12.2345.1555.167.27.1Bezeichnungen s. Seite 7--23 Designations see page 7--23 Désignations voir page 7--237--22ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2337 -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement2.1 DistanzstückSpacerEntretoise2.2 Optisches FilterOptical filterFiltre optique2.2 Optisches FilterOptical filterFiltre optique2.2 Optisches FilterOptical filterFiltre optique3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen und FensternPlate with threaded bolts and windowsPlaque avec tiges filetées et fenêtres5.1 O-RingO-ringJoint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 AnalysenkammerSample cellCellule d’analyse5 AnalysenkammerSample cellCellule d’analyse6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gazBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -C20BemerkungenRemarksRemarquesC75285 -Z1491 -C5 für NO **)for NO **)pour NO **)C79285 -Z1302 -A4 für SO 2 **)for SO 2 **)pour SO 2 **)C79285 -Z1491 -C2 für C 2 H 4for C 2 H 4pour C 2 H 4C79451 -A3468 -B516C79451 -A3468 -B514C71121 -Z100 -A99C79451 -A3468 -B231 Analysenkammer 180 mmSample cell 180 mmCellule d’analyse 180 mmC79451 -A3468 -B232 Analysenkammer 90 mmSample cell 90 mmCellule d’analyse 90 mmC79451 -A3468 -B233 Analysenkammer 60 mmSample cell 60 mmCellule d’analyse 60 mmC79451 -A3468 -B234 Analysenkammer 20 mmSample cell 20 mmCellule d’analyse 20 mmC79451 -A3468 -B235 Analysenkammer 6 mmSample cell 6 mmCellule d’analyse 6 mmC79451 -A3468 -B236 Analysenkammer 2 mmSample cell 2 mmCellule d’analyse 2 mmC79451 -A3458 -B500 für COfor COpour COC79451 -A3458 -B508 für SO 2for SO 2pour SO 2C79451 -A3468 -B541 für CO 2 , kleinster MB < 5 %for CO 2 , smallest meas. range < 5 %pour CO 2 , étendue min. < 5 %C79451 -A3468 -B542 für CH 4 , kleinster MB < 2 %for CH 4 , smallest meas. range < 2 %pour CH 4 , étendue min. < 2 %*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.**) Bitte nach Austausch die Wasserdampfquerempfindlichkeiten überprüfen.Following replacement, please check the water vapor interference.Après le remplacement, veuillez contrôler l’influence de la vapeur d’eau.ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--23

Spare parts list7MB2337 -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation7.1/7.2 *) EmpfängerkammerDetectorCellule de détection7.1/7.2 *) EmpfängerkammerDetectorCellule de détection7,1/7.2 *) EmpfängerkammerDetectorCellule de détection7.1/7.2 *) EmpfängerkammerDetectorCellule de détection7.1/7.2 *) EmpfängerkammerDetectorCellule de détection7.1/7.2 *) EmpfängerkammerDetectorCellule de détection7.1/7.2 *) EmpfängerkammerDetectorCellule de détection7.1 *) EmpfängerkammerDetectorCellule de détection7.2 *) EmpfängerkammerDetectorCellule de détection7.1 *) EmpfängerkammerDetectorCellule de détection7.2 *) EmpfängerkammerDetectorCellule de détectionBestell -Nr.Order No.Nº de référenceBemerkungenRemarksRemarquesC79451 -A3468 -B525 für CO, kleinster MB < 5 %for CO, smallest meas. range < 5 %pour CO, étendue min. < 5 %C79451 -A3468 -B528 für CO, kleinster MB ² 5%for CO, smallest meas. range ² 5%pour CO, étendue min. ² 5%C79451 -A3468 -B536 für CO 2 , kleinster MB < 1000 vpmfor CO 2 , smallest meas. range < 1000 vpmpour CO 2 , étendue min. < 1000 vpmC79451 -A3468 -B526 für CO 2 , kleinster MB ² 1000 vpmfor CO 2 ,MBmin² 1000 vpmpour CO 2 ,MBmin² 1000 vpmC79451 -A3468 -B527 für CH 4 , kleinster MB < 20 %for CH 4 , smallest meas. range < 20 %pour CH 4, étendue min. < 20 %C79451 -A3468 -B529 für CH 4 , kleinster MB ² 20 %for CH 4 , smallest meas. range ² 20 %pour CH 4, étendue min. ² 20 %C79451 -A3468 -B537 für C 2 H 4for C 2 H 4pour C 2 H 4C79451 -A3468 -B520 für NO (Kanal 1)for NO (channel 1)pour NO (canal 1)C79451 -A3468 -B522 für NO (Kanal 2)for NO (channel 2)pour NO (canal 2)C79451 -A3468 -B521 für SO 2 (Kanal 1)for SO 2 (channel 1)pour SO 2 (canal 1)C79451 -A3468 -B523 für SO 2 (Kanal 2)for SO 2 (channel 2)pour SO 2 (canal 2)*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.67--24ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts listULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--25

Spare parts listANALYSIERTEIL 1/ANALYZER SECTION 1/PARTIE ANALYSE 1 CO/NOAnalysierteil 7MB2338 -.AA.. -, -.AK.. -Teil 1: Konfiguration für CO/NOAnalyzer Section 7MB2338 -.AA.. -, -.AK.. -part 1: configuration for CO/NO1Partie analyse 7MB2338 -.AA.. -, -.AK.. -partie 1: configuration pour CO/NO345.1dritte Komponente siehe S.7-36third component see p. 7-36troisième constituant voir p. 7-3655.16789Bezeichnungen s. Seite 7--27 Designations see page 7--27 Désignations voir page 7--277--26ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2338 -.AA.. -, -.AK.. -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen und FensternPlate with threaded bolts and windowsPlaque avec tiges filetées et fenêtres5.1 O-RingO-ringJoint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique6 GasfilterGas filterFiltre de gaz7*) EmpfängerkammerDetectorCellule de détection8 Optisches FilterOptical filterFiltre optique9*) EmpfängerkammerDetectorCellule de détectionBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -B516C79451 -A3468 -B514C71121 -Z100 -A99C79451 -A3468 -B231C79451 -A3458 -B500C79451 -A3468 -B530BemerkungenRemarksRemarquesAnalysenkammer 180 mmSample cell 180 mmCellule d’analyse 180 mmfür COfor COpour COfür COfor COpour COC79451 -A3458 -B103 für NO **)for NO **)pour NO **)C79451 -A3468 -B520 für NO (Kanal 1)for NO (channel 1)pour NO (canal 1)*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.**) Bitte nach Austausch die Wasserdampfquerempfindlichkeiten überprüfen.Following replacement, please check the water vapor interference.Après le remplacement, veuillez contrôler l’influence de la vapeur d’eau.7ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--27

Spare parts listANALYSIERTEIL 1/ANALYZER SECTION 1/PARTIE ANALYSE 1 CO/NOAnalysierteil 7MB2338 -.AB.. -Teil 1: Konfiguration für CO/NOAnalyzer Section 7MB2338 -.AB.. -part 1: configuration for CO/NO1Partie analyse 7MB2338 -.AB.. -partie 1: configuration pour CO/NO345.1dritte Komponente siehe S. 7-36third component see p. 7-36troisième constituant voir p. 7-3655.16789Bezeichnungen s. Seite 7--29 Designations see page 7--29 Désignations voir page 7--297--28ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2338 -.AB.. -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen und FensternPlate with threaded bolts and windowsPlaque avec tiges filetées et fenêtres5.1 O-RingO-ringJoint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique6 GasfilterGas filterFiltre de gaz7*) EmpfängerkammerDetectorCellule de détection8 Optisches FilterOptical filterFiltre optique9*) EmpfängerkammerDetectorCellule de détectionBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -B516C79451 -A3468 -B514C71121 -Z100 -A99C79451 -A3468 -B233C79451 -A3458 -B500C79451 -A3468 -B530BemerkungenRemarksRemarquesAnalysenkammer 60 mmSample cell 60 mmCellule d’analyse 60 mmfür COfor COpour COfür COfor COpour COC79451 -A3458 -B103 für NO **)for NO **)pour NO **)C79451 -A3468 -B520 für NO (Kanal 1)for NO (channel 1)pour NO (canal 1)*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.**) Bitte nach Austausch die Wasserdampfquerempfindlichkeiten überprüfen.Following replacement, please check the water vapor interference.Après le remplacement, veuillez contrôler l’influence de la vapeur d’eau.ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--29

Spare parts listANALYSIERTEIL 1/ANALYZER SECTION 1/PARTIE ANALYSE 1 CO/NOAnalysierteil 7MB2338 -.AC.. -Teil 1: Konfiguration für CO/NOAnalyzer Section 7MB2338 -.AC.. -part 1: configuration for CO/NO1Partie analyse 7MB2338 -.AC.. -partie 1: configuration pour CO/NO345.1dritte Komponente siehe S. 7-36third component see p. 7-36troisième constituant voir p. 7-3655.16789Bezeichnungen s. Seite 7--31 Designations see page 7--31 Désignations voir page 7--317--30ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2338 -.AC.. -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen und FensternPlate with threaded bolts and windowsPlaque avec tiges filetées et fenêtres5.1 O-RingO-ringJoint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique6 GasfilterGas filterFiltre de gaz7*) EmpfängerkammerDetectorCellule de détection8 Optisches FilterOptical filterFiltre optique9*) EmpfängerkammerDetectorCellule de détectionBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -B516C79451 -A3468 -B514C71121 -Z100 -A99C79451 -A3468 -B232C79451 -A3458 -B500C79451 -A3468 -B530BemerkungenRemarksRemarquesAnalysenkammer 90 mmSample cell 90 mmCellule d’analyse 90 mmfür COfor COpour COfür COfor COpour COC79451 -A3458 -B103 für NO **)for NO **)pour NO **)C79451 -A3468 -B520 für NO (Kanal 1)for NO (channel 1)pour NO (canal 1)*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.**) Bitte nach Austausch die Wasserdampfquerempfindlichkeiten überprüfen.Following replacement, please check the water vapor interference.Après le remplacement, veuillez contrôler l’influence de la vapeur d’eau.ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--31

Spare parts listANALYSIERTEIL 1/ANALYZER SECTION 1/PARTIE ANALYSE 1 CO/CO 2 +CO 2 /CH 4Analysierteil 7MB2338 -.BA.., -.CB.. -Teil 1: Konfiguration für CO/CO 2, CO 2 /CH 41Analyzer Section 7MB2338 -.BA.., -.CB.. -part 1: configuration for CO/CO 2, CO 2 /CH 4Partie analyse 7MB2338 -.BA.., -.CB.. -partie 1: configuration pour CO/CO 2, CO 2 /CH 434dritte Komponente siehe S. 7-36third component see p. 7-36troisième constituant voir p. 7-36579Bezeichnungen s. Seite 7--33 Designations see page 7--33 Désignations voir page 7--337--32ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2338 -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen und FensternPlate with threaded bolts and windowsPlaque avec tiges filetées et fenêtresBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -B516C79451 -A3468 -B514BemerkungenRemarksRemarques7MB2338 -.BA.. -5 AnalysenkammerSample cellCellule d’analyse7*) EmpfängerkammerDetectorCellule de détection9*) EmpfängerkammerDetectorCellule de détectionC79451 -A3468 -B236C79451 -A3468 -B532Analysenkammer 2 mmSample cell 2 mmCellule d’analyse 2 mmfür COfor COpour COC79451 -A3468 -B526 für CO 2for CO 2pour CO 27MB2338 -.CB.. -5 AnalysenkammerSample cellCellule d’analyse7*) EmpfängerkammerDetectorCellule de détection9*) EmpfängerkammerDetectorCellule de détectionC79451 -A3468 -B235C79451 -A3468 -B531 für CO 2for CO 2pour CO 2C79451 -A3468 -B527 für CH 4for CH 4pour CH 4Analysenkammer 6 mmSample cell 6 mmCellule d’analyse 6 mm*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.8ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--33

Spare parts listANALYSIERTEIL 1/ANALYZER SECTION 1/PARTIE ANALYSE 1 CO/CO 2 +CO 2 /CH 4Analysierteil 7MB2338 -.BB.. -, -.CA.. -Teil 1: Konfiguration für CO/CO 2, CO 2 /CH 41Analyzer Section 7MB2338 -.BB.. -, -.CA.. -part 1: configuration for CO/CO 2, CO 2 /CH 4Partie analyse 7MB2338 -.BB.. -, -.CA.. -partie 1: configuration pour CO/CO 2, CO 2 /CH 4345dritte Komponente siehe S. 7-36third component see p. 7-36troisième constituant voir p. 7-36nur 7MB2338-BBonly 7MB2338-BBseulement 7MB2338-BB78.188.19Bezeichnungen s. Seite 7--35 Designations see page 7--35 Désignations voir page 7--357--34ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2338 -Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen und FensternPlate with threaded bolts and windowsPlaque avec tiges filetées et fenêtresBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -B516C79451 -A3468 -B514BemerkungenRemarksRemarques7MB2338 -.BB.. -5 AnalysenkammerSample cellCellule d’analyse7*) EmpfängerkammerDetectorCellule de détection8.1 O-RingO-ringJoint torique8 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique9*) EmpfängerkammerDetectorCellule de détectionC79451 -A3468 -B236C79451 -A3468 -B532C71121 -Z100 -A99C79451 -A3468 -B234Analysenkammer 2 mmSample cell 2 mmCellule d’analyse 2 mmfür COfor COpour COC79451 -A3468 -B526 für CO 2for CO 2pour CO 2Analysenkammer 20 mmSample cell 20 mmCellule d’analyse 20 mm7MB2338 -.CA.. -5 AnalysenkammerSample cellCellule d’analyse7*) EmpfängerkammerDetectorCellule de détection8 AnalysenkammerSample cellCellule d’analyse9*) EmpfängerkammerDetectorCellule de détectionC79451 -A3468 -B235Analysenkammer 6 mmSample cell 6 mmCellule d’analyse 6 mmC79451 -A3468 -B531 für CO 2for CO 2pour CO 2C79451 -A3468 -B235 Analysenkammer 6 mmSample cell 6 mmCellule d’analyse 6 mmC79451 -A3468 -B527 für CH 4for CH 4pour CH 4*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.9ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--35

Spare parts listANALYSIERTEIL 2/ANALYZER SECTION 2/PARTIE ANALYSE 2Analysierteile 7MB2338 -....0 -.jj.Teil 2: dritte KomponenteAnalyzer Sections 7MB2338 -....0 -.jj.part 2: third componentParties analyse 7MB2338 -....0 -.jj.partie 2: troisième constituantGraue Bauteile: Teil 1 (Beispiel)Gray parts: part 1 (example)Pièces grises: partie 1 (exemple)12.12.2345.155.167Bezeichnungen s. Seite 7--37 Designations see page 7--37 Désignations voir page 7--377--36ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Spare parts list7MB2338 -....0 -.jj.Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation1*) StrahlerIR sourceSource de rayonnement2.1 DistanzstückSpacerEntretoise2.2 Optisches FilterOptical filterFiltre optique2.2 Optisches FilterOptical filterFiltre optique2.2 Optisches FilterOptical filterFiltre optique3*) ChopperChopperObturateur tournant4 Platte mit Gewindebolzen undFensternPlate with threaded bolts andwindowsPlaque avec tiges filetées et fenêtres5.1 O-RingO-ringJoint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 Analysenkammer mit O -RingSample cell with O -ringCellule d’analyse avec joint torique5 AnalysenkammerSample cellCellule d’analyse5 AnalysenkammerSample cellCellule d’analyse6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gaz6 GasfilterGas filterFiltre de gazBestell -Nr.Order No.Nº de référenceC79451 -A3468 -B206C79451 -A3468 -C20BemerkungenRemarksRemarquesC75285 -Z1491 -C5 für NO **)for NO **)pour NO **)C79285 -Z1302 -A4 für SO 2 **)for SO 2 **)pour SO 2 **)C79285 -Z1491 -C2 für C 2 H 4for C 2 H 4pour C 2 H 4C79451 -A3468 -B516C79451 -A3468 -B514C71121 -Z100 -A99C79451 -A3468 -B231 Analysenkammer 180 mmSample cell 180 mmCellule d’analyse 180 mmC79451 -A3468 -B232 Analysenkammer 90 mmSample cell 90 mmCellule d’analyse 90 mmC79451 -A3468 -B233 Analysenkammer 60 mmSample cell 60 mmCellule d’analyse 60 mmC79451 -A3468 -B234 Analysenkammer 20 mmSample cell 20 mmCellule d’analyse 20 mmC79451 -A3468 -B235 Analysenkammer 6 mmSample cell 6 mmCellule d’analyse 6 mmC79451 -A3468 -B236 Analysenkammer 2 mmSample cell 2 mmCellule d’analyse 2 mmC79451 -A3458 -B500 für COfor COpour COC79451 -A3458 -B508 für SO 2for SO 2pour SO 2C79451 -A3468 -B541 für CO 2 , kleinster MB < 5 %for CO 2 , smallest meas. range < 5 %pour CO 2 , étendue min. < 5 %C79451 -A3468 -B542 für CH 4 , kleinster MB < 2 %for CH 4 , smallest meas. range < 2 %pour CH 4 , étendue min. < 2 %*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.**) Bitte nach Austausch die Wasserdampfquerempfindlichkeiten überprüfen.Following replacement, please check the water vapor interference.Après le remplacement, veuillez contrôler l’influence de la vapeur d’eau.ULTRAMAT 23 Gas analyzerC79000-B5276-C216-017--37

Spare parts list7MB2338 -....0 -.jj.Teil -Nr.Part No.Nº PièceBezeichnungDesignationDésignation7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détection7*) EmpfängerkammerDetectorCellule de détectionBestell -Nr.Order No.Nº de référenceBemerkungenRemarksRemarquesC79451 -A3468 -B525 für CO, kleinster MB < 5 %for CO, smallest meas. range < 5 %pour CO, étendue min. < 5 %C79451 -A3468 -B528 für CO, kleinster MB ² 5%for CO, smallest meas. range ² 5%pour CO, étendue min. ² 5%C79451 -A3468 -B536 für CO 2 , kleinster MB < 1000 vpmfor CO 2 , smallest meas. range < 1000 vpmpour CO 2 , étendue min. < 1000 vpmC79451 -A3468 -B526 für CO 2 , kleinster MB ² 1000 vpmfor CO 2 , smallest meas. range ² 1000 vpmpour CO 2 , étendue min. ² 1000 vpmC79451 -A3468 -B527 für CH 4 , kleinster MB < 20 %for CH 4 , smallest meas. range < 20 %pour CH 4, étendue min. < 20 %C79451 -A3468 -B529 für CH 4 , kleinster MB ² 20 %for CH 4 , smallest meas. range ² 20 %pour CH 4, étendue min. ² 20 %C79451 -A3468 -B537 für C 2 H 4for C 2 H 4pour C 2 H 4C79451 -A3468 -B522 für NO (Kanal 1)for NO (channel 1)pour NO (canal 1)C79451 -A3468 -B523 für SO 2 (Kanal 2)for SO 2 (channel 2)pour SO 2 (canal 2)*) Beim Austausch ist eine neue Temperaturkompensation erforderlich.When replacing, a new temperature compensation is required.En cas de remplacement, une nouvelle compensation de température est nécessaire.7--38ULTRAMAT 23 Gas analyzerC79000-B5276-C216-01

Appendix88.1 Returned Deliveries ........................................... 8-28.2 Explanations ................................................. 8-48.2.1 Abbreviations ................................................ 8-48.2.2 Explanation of Symbols ....................................... 8-48.3 Software Release Versions .................................... 8-5ULTRAMAT 23 gas analyzerC79000-B5276-C216 -018-1

Appendix8.1 Returned DeliveriesThe gas analyzer or spare parts should be returned in the original packingmaterial. If the original packing material is no longer available, wrapthe analyzer in plastic foil and pack in a sufficiently large box lined withpadding material (wood shavings or similar). When using wood shavings,the stuffing should be at least 15 cm thick on all sides.When shipping overseas, the analyzers must be additionally sealedair-tight in a 0.2 mm thick polyethylene foil with the addition of a dryingagent (e.g. silica gel). In addition, the transport container should belined internally with a layer of union paper.Please photocopy the form printed overleaf, fill in, and enclose with thereturned device.In the case of a guarantee claim, please enclose your guarantee card.8.1.1 Addresses for Returned DeliveriesTechnical support-- For technical support, please contact our service helpline:Tel.:+33388906677Fax:+33388906688Spare partsservicePlease send your orders for spare parts to the following address:-- SIEMENS CSC (Centre Service Client)Tel.:+33388906677Fax:+333889066881, chemin de la SandlachF--67506 HaguenauRepairsTo enable fast detection and elimination of faults, please return theanalyzers to the following address:-- SIEMENS CSC (Centre Service Client)Hr. CriquyTel.:+33388905535Fax:+333889066881, chemin de la SandlachF--67506 Haguenau8-2 ULTRAMAT 23 gas analyzerC79000-B5276-C216 -01

AppendixReturned deliveries form( ) Repair ( ) GuaranteeName of customerAddressPerson responsibleDelivery addressTelephoneFaxe--MailAddress for returneddelivery (if different fromabove)Customer (original)Order No.Siemens (original)Order confirmation No.Device nameMLFB No.Serial No.Designation of returned partFault descriptionProcess data at point ofmeasurementOperating temperatureOperating pressureComposition of sample gasDuration of use/date put into serviceRepair reportRH No.: Incoming date: Outgoing date: Technician:Do not fill in this block; for internal useULTRAMAT 23 gas analyzerC79000-B5276-C216 -018-3

Appendix8.2 Explanations8.2.1 AbbreviationsTable 8-1List of used abbreviationsAbbreviationADCARAUTOCALCALCAL--GasELANERRIRLCDMEASMRMVPUMPRSVSyncV--ADCtZVMeaningVoltage on the analog-to-digital converter (A/D converter)AutorangeAutomatic calibration of analyzerCalibrationCalibration gasEconomical Local Area NetworkFaulty operation of analyzerInfraredLiquid Crystal DisplayMeasureMeasuring rangeMeasured valuePump on/offRelay or computer mode (remote)Span (calibration) gas valveSynchronization (with other devices in the system)Zero gas valve8.2.2 Explanation of Symbols!To avoid danger to the life or health of users or service engineers, andto avoid damage to property, certain sections of text in this Manual areidentified by warning symbols (pictograms).General indication of dangerIt is essential to observe the Instruction Manual8-4 ULTRAMAT 23 gas analyzerC79000-B5276-C216 -01

Appendix8.3 Software Release VersionsThis Manual refers to the software release version 2.09._ (see Section5.7.4). The most important modifications are listed below.If analyzers are to be upgraded to the software version 2.09._, pleaseobserve the listed measures.Table 8-2Measures for upgrading to version 2.09._Softwareversion0.24 ...0.94ManufacturingperiodstartingUp toapprox.12/96SMost important innovationsFunctionality completed(pre-production analyzers)1.0 1/97 S Complete functionality withGerman dialogs1.1 1/97 S Internal correction1.2 2/97 S Complete functionality withGerman dialogs1.3 2/97 S Internal corrections1.4 2/97 S Complete functionality withGerman, English, French,Spanish Italian dialogs1.5 3/97 S Signalling ”Function control”introducedS Analyzer status displays:”Function control” instead of”Maintenance” (see Section5.2)1.6 6/97 S Error correction in display ”O 2cal after install date” (seeSection 5.8.2.1)S In dialog ”Parameters: Timeconstants” T90 instead of Tau(T63) (see Section 5.9.3)S Company name ”SIEMENS”removedS Internal correctionsSSSMeasures for upgrading toversion 2.09._:Replace ROM packageC79451 -A3494 -S501 and ...Only possible in servicecenter!Replace ROM package (flashPROM) C79451--A3494--S501,GALNew temperature adjustmentnecessaryCheck time constantULTRAMAT 23 gas analyzerC79000-B5276-C216 -018-5

AppendixTable 8-2Measures for upgrading to version 2.09._, continuedSoftwareversionManufacturingperiodstartingMost important innovations2.0._ 11/97 S Variable chopper frequency(factory setting)S Language selection introduced(see Section 5.10.2.1)S Error eliminated: WithAUTOCAL time = 0 h, analyzerremains in warm-up modeS Response of analog currentoutput with function control cannow be parameterized (seeSection 5.10.1.1)S The dialogs ”Analyzer status:factory settings hardware” and”Analyzer status: factorysettings software” revisedS In dialog ”Analyzer status:Diagnostic values: O 2diagnostic values”, the sensorvoltage is displayed in mVS Error eliminated: relaysignalling measuring range 1/2SSSMaintenance switch omitted.Instead signalling ”Functioncontrol” if the analyzer isuncoded (see Fig. Fig. 5--2)Limits with fixed hysteresis of2 % of measuring range (seeSection 5.9.2)Display of current measuringranges in ”Analyzer status:Diagnostic values: IRdiagnostic values: Notcorrected conc.” (see Section5.7.2.1)2.01_ 3/98 S Error correction: texts in menu”O2 zero calibration” in English,French, Spanish, Italian2.02_ 5/98 S The automatic determination ofthe synchronous rectifier phasehas been improved (errormessage ”Phase not found”)2.03_ 9/98 S RS485 interface (ELAN)completedMeasures for upgrading toversion 2.09._:Replace ROM packageC79451 -A3494 -S501 and ...S Check corresponding parametersSCheck ELAN parameters8-6 ULTRAMAT 23 gas analyzerC79000-B5276-C216 -01

AppendixTable 8-2Measures for upgrading to version 2.09._, continuedSoftwareversionManufacturingperiodstartingMost important innovations2.04_ 11/98 S Error correction: sporadicmeasured-value spikes withambient temperatures > 40 ˚C.2.05_ 3/99 S Error correction: display ofparameters followingacknowledgment of ”Acceptmodifications” by NO notalways updated.2.06_ 2/00 S The option module”PROFIBUS-DP” or ”-PA”including 8 additional relayoutputs and 8 binary inputs issupported.S Error correction: measuredvalues at analog output are notalways stored during faults ifthe measured value changesrange.S Set LCD contrast to basicstate: press the three arrowkeys simultaneously.S The command ”Remote” viathe RS485 interface (ELAN)results in signalling of”Function check” to identify anintervention on the analyzer.S The number of digits followingthe decimal point (resolution)dependent on the measuringrange has been optimized.S The factory status can begenerated again by using thefunction ”Load factory data”.S The current status is nowalways displayed in the menu”IR source ON/OFF”.S Pressure sensor can measureup to 600 mbar without errormessage (previously 700mbar).SSMeasures for upgrading toversion 2.09._:Replace ROM packageC79451 -A3494 -S501 and ...Set PROFIBUS address.Parameterization of additionalrelay outputs and binary inputs.No factory data are stored in theanalyzer when upgrading fromversions

AppendixTable 8-2Measures for upgrading to version 2.09._, continuedSoftwareversionManufacturingperiodstartingMost important innovations2.07_ 7/00 S Extension of communicationvia RS485/ELANS Saving/reloading factory datain/from EEPROM.2.08_ 8/00 S Internal correction2.09_ 12/00 S Larger range of adjustment forLCD contrastMeasures for upgrading toversion 2.09._:Replace ROM packageC79451 -A3494 -S501 and ...8-8 ULTRAMAT 23 gas analyzerC79000-B5276-C216 -01

Siemens AGA&DPIProcess Instrumentationand AnalyticsD-76181 KarlsruheSiemens AktiengesellschaftE Siemens AG 2001All rights reservedOrder No. C79000-B5276-C216Printed in FranceAG 0101 MG 154 De