Production systems for industrial and fencing mesh ... - Schlatter
Production systems for industrial and fencing mesh ... - Schlatter
Production systems for industrial and fencing mesh ... - Schlatter
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<strong>Production</strong> <strong>systems</strong> <strong>for</strong> <strong>industrial</strong> <strong>and</strong> <strong>fencing</strong> <strong>mesh</strong><br />
Systems MG900, MG700, MG600, Syrocut <strong>and</strong> Posiweld
2<br />
Areas of application<br />
Mesh with different line wire spacings<br />
Economic production of <strong>industrial</strong> <strong>mesh</strong> <strong>for</strong> all batch sizes<br />
The MG900, MG700 <strong>and</strong> MG600 together with the Syrocut <strong>and</strong><br />
Posiweld <strong>systems</strong> have been developed <strong>for</strong> the effi cient production<br />
of <strong>industrial</strong> <strong>and</strong> <strong>fencing</strong> <strong>mesh</strong> in small <strong>and</strong> large batch sizes. The<br />
<strong>systems</strong> are distinguished by low investment costs, user friendliness<br />
<strong>and</strong> easy maintenance. A large selection of extra modules means<br />
they can be adapted to diff erent requirements, while allowing a<br />
modular setup of the automation level.
Everything from a single source<br />
The MG900, MG700 <strong>and</strong> MG600 together<br />
with the Posiweld <strong>and</strong> Syrocut<br />
<strong>systems</strong> enable the production of <strong>industrial</strong><br />
<strong>and</strong> <strong>fencing</strong> <strong>mesh</strong>es with diff erent<br />
geometries in small to large batch sizes<br />
at competitive prices.<br />
The modular principle allows customers<br />
to start with a cost-eff ective, simple yet<br />
extendible system. The wide range of<br />
extra modules <strong>and</strong> options guarantees<br />
extension up to an automatic production<br />
system with minimum need <strong>for</strong><br />
personnel.<br />
Thanks to the modular extension<br />
options, the <strong>systems</strong> can be used in<br />
both up-<strong>and</strong>-coming <strong>and</strong> established<br />
markets.<br />
It is not unusual <strong>for</strong> a project involving<br />
a MG900, MG700 or MG600 to result in<br />
a complete factory, planned, installed<br />
<strong>and</strong> fi nally h<strong>and</strong>ed over to the customer<br />
by <strong>Schlatter</strong> as a turn-key system.<br />
Depending on your investment options<br />
<strong>and</strong> the required degree of automation,<br />
<strong>Schlatter</strong> off ers a complete solution<br />
from a single source – starting with a<br />
simple system through to a fully-automated<br />
plant.<br />
3<br />
System MG600
4<br />
Extendibility with modular principle<br />
System MG900<br />
Modularity<br />
Welding machines of the MG900 system<br />
are suitable <strong>for</strong> the production of<br />
<strong>industrial</strong> <strong>mesh</strong> <strong>and</strong> work with pre-cut<br />
line <strong>and</strong> cross wires, with the option of<br />
working with fl at profi les <strong>and</strong> frames as<br />
well.<br />
System MG700<br />
Welding machines of the MG700 system<br />
are designed <strong>for</strong> the production of <strong>fencing</strong><br />
<strong>mesh</strong>. Here the line <strong>and</strong> cross wires<br />
can be pre-cut or fed directly from coils,<br />
spools or carriers.<br />
The right concept <strong>for</strong> individual requirements: The modular structure<br />
of the <strong>Schlatter</strong> welding <strong>systems</strong> lets you start with minimum investment<br />
costs be<strong>for</strong>e converting <strong>and</strong> further extending your plant in line<br />
with requirements.<br />
System MG600<br />
Welding machines of the MG600 are<br />
suitable <strong>for</strong> the production of <strong>industrial</strong><br />
<strong>mesh</strong>. Here the line wires can be fed<br />
from coils, spools or carriers <strong>and</strong> the<br />
cross wires pre-cut be<strong>for</strong>e feeding.<br />
System Syrocut<br />
Wire straightening <strong>and</strong> cutting machine<br />
<strong>for</strong> high quality spinner straightening.<br />
Syrocut can be integrated directly in the<br />
wire feeder of the welding machine, or<br />
operated as a st<strong>and</strong>alone unit.<br />
System Posiweld<br />
Welding machines of the Posiweld<br />
system are suitable <strong>for</strong> the production<br />
of special <strong>mesh</strong> <strong>for</strong> adding additional<br />
components <strong>and</strong> completion of various<br />
wire products <strong>and</strong> the prefabrication of<br />
<strong>industrial</strong> <strong>mesh</strong> to <strong>for</strong>m various wire<br />
products.<br />
Control<br />
The welding current control SWEP<br />
developed by <strong>Schlatter</strong> guarantees<br />
uni<strong>for</strong>m <strong>and</strong> reliable welding quality.<br />
The processes <strong>for</strong> the entire system are<br />
controlled by the process control<br />
system PLS Win. This control system is<br />
operated via a Windows interface <strong>and</strong><br />
provides interfaces <strong>for</strong> computer-assisted<br />
work preparation.<br />
MG600<br />
Line wire feed from spools, coils or reels; straightening units; line wire pay off <strong>and</strong> loop control;<br />
roller advance feed; welding machine; cross wire feed; cross wire trimming station; line wire shear;<br />
<strong>mesh</strong> roller pull out
Choice of potential system confi gurations<br />
MG900<br />
Manual line wire preloading station; welding machine with integrated line wire feed; cross wire feeder; <strong>mesh</strong> stacking unit<br />
MG900<br />
Semi-automatic line wire feeder; welding machine; cross wire feeder; linear pull out<br />
MG900<br />
Semi-automatic line wire feeder; welding machine; dual cross wire feeder; programmable linear extraction system<br />
MG900<br />
Automatic line wire feed; welding machine; cross wire feed with preloading unit; linear extraction system<br />
MG900<br />
Automatic line wire feed with automatic magazine positioning; automatic line wire loading; welding machine;<br />
cross wire feeder with preloading station; linear pull out system; <strong>mesh</strong> stacking unit<br />
5
6<br />
Technical Data<br />
Product features<br />
Mesh widths /<br />
Spacing of outermost line wires<br />
Mesh lengths<br />
Line wire spacings, infi nite beyond<br />
Cross wire spacings, infi nite beyond<br />
Line wire diameter<br />
For fl at stock, width<br />
For fl at stock, height<br />
Cross wire diameter<br />
Cross wire cycle time / Min.<br />
Further dimensions on request<br />
MG900, MG700 <strong>and</strong> MG600 are fl exible <strong>mesh</strong> welding <strong>systems</strong> <strong>for</strong><br />
economical production of lightweight <strong>and</strong> heavy st<strong>and</strong>ard <strong>mesh</strong> as<br />
well as lightweight customised <strong>mesh</strong> in small <strong>and</strong> medium batch<br />
sizes.<br />
Extendible level of automation<br />
The line <strong>and</strong> cross wires are fed via<br />
manual or semi-automatic feeding<br />
<strong>systems</strong>, depending on the type of<br />
machine. An automatic line wire loading<br />
can be used <strong>for</strong> larger series.<br />
MG900<br />
1250 / 1200 mm<br />
1650 / 1600 mm<br />
2100 / 2000 mm<br />
2500 / 2400 mm<br />
2900 / 2800 mm<br />
According to<br />
customer specifi cations<br />
min. 20 mm<br />
min. 12,5 mm<br />
2,0 – 10,0 mm<br />
2,0 – 5,0 mm<br />
10,0 – 30,0 mm<br />
2,0 – 10,0 mm<br />
up to 130<br />
MG700<br />
2500 / 2400 mm<br />
2900 / 2800 mm<br />
3300 / 3200 mm<br />
According to<br />
customer specifi cations<br />
min. 50 mm<br />
min. 12,5 mm<br />
2,0 – 10,0 mm<br />
2,0 – 10,0 mm<br />
up to 150<br />
A straightening <strong>and</strong> cutting unit is available<br />
with the Syrocut system. This can<br />
be integrated into any system, thereby<br />
enabling production with wire from a<br />
coil, spool or reel.<br />
MG600<br />
1250 / 1200 mm<br />
1650 / 1600 mm<br />
2100 / 2000 mm<br />
2500 / 2400 mm<br />
2900 / 2800 mm<br />
3300 / 3200 mm<br />
According to<br />
customer specifi cations<br />
min. 25 mm<br />
min. 12,5 mm<br />
2,0 – 10,0 mm<br />
2,0 – 10,0 mm<br />
up to 150
Wire material<br />
• Cold-rolled or drawn uncoated wire<br />
• Cold-rolled fl at stock <strong>for</strong> line rods<br />
• Cold-drawn galvanized wire<br />
• Cold-drawn stainless wire<br />
7<br />
Welding portal with programmable linear pullout
8<br />
System MG900<br />
MG900 <strong>for</strong> universal use<br />
Welding portal with angular welding unit<br />
With the MG900, <strong>Schlatter</strong> off ers a fl exible welding system <strong>for</strong> the<br />
economical production of various types of quality <strong>mesh</strong>, which<br />
may be used <strong>for</strong> both small series <strong>and</strong> larger batches. The system is<br />
distinguished by low investment costs, easy operation <strong>and</strong> maintenance<br />
as well as short tooling times <strong>and</strong> high productivity. Thanks to<br />
its tremendous fl exibility, the MG900 can be set up optimally to the<br />
needs of the market.<br />
Properties<br />
• Welding per<strong>for</strong>mance that can<br />
be installed corresponding to<br />
requirements<br />
• Individually controllable<br />
AC trans<strong>for</strong>mers<br />
• Large welding range because of<br />
water-cooled secondary circuit<br />
• Versatile in use, also <strong>for</strong> welding<br />
frames with centre wires<br />
• Also reliable <strong>for</strong> thin wire diameters
MG930 <strong>for</strong> highest quality <strong>mesh</strong><br />
The MG930 is an <strong>industrial</strong> <strong>mesh</strong> welding system <strong>for</strong> the competitive<br />
production of dimensionally-accurate <strong>mesh</strong> in small <strong>and</strong> medium<br />
batch sizes. The <strong>Schlatter</strong> modules <strong>and</strong> components optimized <strong>for</strong><br />
short set up times allow you to change quickly between various<br />
production orders.<br />
Properties<br />
• Welding capability that can be<br />
installed according to requirements<br />
• Individually controllable AC trans<strong>for</strong>mers<br />
<strong>and</strong> MF sources<br />
• Large welding range because of<br />
water-cooled secondary circuit<br />
• Direct welding without shunt eff ect<br />
System MG930<br />
• Also reliable <strong>for</strong> thin wire diameters<br />
• Versatile in use, especially <strong>for</strong> the<br />
production of highest quality <strong>mesh</strong><br />
MG930 with single welding groups <strong>for</strong> direct welding<br />
9
10<br />
System MG700<br />
MG700 <strong>for</strong> all types of st<strong>and</strong>ard <strong>mesh</strong> fences<br />
Fence production with pre-cut wires<br />
The MG700 fence wire welding <strong>systems</strong> from <strong>Schlatter</strong> are suitable<br />
<strong>for</strong> the competitive production of dimensionally-accurate <strong>mesh</strong>es in<br />
small to large batch sizes. The wires can be straightened <strong>and</strong> cut in<br />
the system or fed directly from the coil.<br />
Products<br />
• Safety <strong>and</strong> security fences<br />
• Dual-wire fences<br />
• Privacy fences<br />
• Mobile building site fences<br />
Fence production from coils, spools or reels
Double cut shear <strong>for</strong> flush cutting at the<br />
beginning <strong>and</strong> end of the <strong>mesh</strong><br />
MG600 <strong>for</strong> large batch sizes<br />
The MG600 system is suitable <strong>for</strong> areas of application where large<br />
series of the same <strong>mesh</strong> must be manufactured. The <strong>industrial</strong> <strong>mesh</strong><br />
is produced with line wire feeding directly from the coil, spool or<br />
reel.<br />
Products<br />
• Animal cages<br />
• St<strong>and</strong>ard <strong>mesh</strong><br />
• Spacers<br />
• Gabions<br />
System MG600<br />
11<br />
System MG600 <strong>for</strong> the production of cage <strong>mesh</strong>
12<br />
System Syrocut<br />
<strong>Production</strong> features<br />
Syrocut system <strong>for</strong> highly productive straightening <strong>and</strong> cutting of wires<br />
• Cross wire diameter 2,0 – 10,0 mm<br />
• Capacity up to 140 m / min.<br />
Direct integration into welding machine<br />
Direct integration into the cross wire magazine<br />
The Syrocut system consists of a synchronously-operating, spinner<br />
straightening machine, a cutting unit <strong>and</strong> a powered coil-off .<br />
The length of each individual wire can be programmed individually.<br />
The system can be integrated into the <strong>Schlatter</strong> <strong>mesh</strong> welding<br />
machines <strong>for</strong> line <strong>and</strong> cross wire feeding. Alternatively it can be used<br />
as an independent unit.<br />
Syrocut integration into<br />
welding machine<br />
• Spinner straightened wires individually<br />
fed into the welding machine<br />
• Feeding of long thin wires<br />
• Integration solutions <strong>for</strong> cross <strong>and</strong><br />
line wires<br />
• Wire length individually programmable<br />
<strong>for</strong> each wire in the <strong>mesh</strong><br />
Syrocut integration into wire magazine<br />
• High fl exibility with high productivity<br />
• Spinner straightened wires without<br />
h<strong>and</strong>ling of wire bundles<br />
• Integration solutions <strong>for</strong> cross <strong>and</strong><br />
line wires
Posiweld Megaflex <strong>for</strong> three-dimensional wire products<br />
Posiweld <strong>for</strong> two- <strong>and</strong> three-dimensional wire products<br />
System Posiweld<br />
With the Posiweld system, <strong>Schlatter</strong> off ers universal welding cells<br />
<strong>for</strong> the economical production of wire products in small <strong>and</strong> medium<br />
batch sizes. Each welding point may be programmed via the teach-in<br />
mode.<br />
Posiweld Libra <strong>for</strong> two-dimensional<br />
wire products<br />
• Universal weld component selection<br />
• Rotational pole plates (C-axes) <strong>for</strong><br />
welding non-rectangular <strong>mesh</strong><br />
geometries<br />
• Easy integration of clamping <strong>and</strong><br />
presence monitoring <strong>for</strong> workpieces<br />
in the CNC program (ToolMate)<br />
• Max. welding power up to 20 kA<br />
• Working range 2000 x 1000 x 100 mm<br />
Posiweld Megafl ex <strong>for</strong> two- <strong>and</strong><br />
three-dimensional wire products<br />
• Universal weld component selection<br />
• Rotational pole plates (C-axes) <strong>for</strong><br />
welding non-rectangular <strong>mesh</strong><br />
geometries<br />
• Separate welding tongs <strong>for</strong> welding<br />
vertically-positioned welding points<br />
(e.g. <strong>mesh</strong> baskets)<br />
• Max. welding power up to 40 kA<br />
• Working range 2000 x 1000 x 400 mm<br />
13<br />
Posiweld Libra <strong>for</strong> two-dimensional wire products
14 MeshStudio<br />
MeshStudio – the 3D program <strong>for</strong> visualising <strong>mesh</strong>es<br />
Easy Version<br />
For <strong>mesh</strong> customers<br />
• 3D visualization of <strong>mesh</strong>es<br />
• Transfer of <strong>mesh</strong> data to the <strong>mesh</strong><br />
manufacturer by email<br />
The Easy Version can be downloaded<br />
free at www.schlattergroup.com<br />
Professional Version<br />
For <strong>mesh</strong> manufacturers<br />
• Mesh specifi cations are sent directly<br />
to the welding machine control<br />
• The material required <strong>for</strong> each<br />
production batch is automatically<br />
calculated<br />
• Suggestions <strong>for</strong> welding parameters<br />
are determined based on the <strong>mesh</strong><br />
data<br />
Enterprise Version<br />
For <strong>mesh</strong> factories<br />
• Central database <strong>for</strong> managing <strong>mesh</strong><br />
data<br />
• With search options <strong>for</strong> all features<br />
of the recorded <strong>mesh</strong>es<br />
MeshStudio from <strong>Schlatter</strong> is a 3D drawing program <strong>for</strong> visualising<br />
welded <strong>mesh</strong>es. It has been developed <strong>for</strong> operators of <strong>mesh</strong> welding<br />
<strong>systems</strong> <strong>and</strong> st<strong>and</strong>ardises the exchange of <strong>mesh</strong> data between<br />
the customer, manufacturer <strong>and</strong> <strong>Schlatter</strong> welding system. The<br />
program comes with a wide range of useful extra functions <strong>and</strong> is<br />
available in three versions.<br />
User interface of the MeshStudio<br />
User interface of the welding machine control PLS Win
Investment certainty through long-term support<br />
Helpdesk<br />
Our multilingual Helpdesk team is available<br />
– by phone or via the Internet – to<br />
answer general technical questions <strong>and</strong><br />
provide troubleshooting help <strong>for</strong> faults<br />
or malfunctions in your production<br />
system.<br />
Field Service<br />
For rapid on-site help, our Field Service<br />
experts off er professional support<br />
worldwide.<br />
Customer service<br />
The aim of our work is to increase the productivity of our customers<br />
<strong>and</strong> extend the service life of their <strong>systems</strong>. Our customer service<br />
will there<strong>for</strong>e continue to provide support after your system has been<br />
commissioned. We shall be pleased to arrange a personal discussion<br />
<strong>and</strong> work out a service package customised to your requirements.<br />
Repair Service<br />
<strong>Schlatter</strong> has its own workshop where<br />
they can carry out repairs <strong>and</strong> overhauls<br />
to your control units <strong>and</strong> mechanical<br />
components.<br />
Spare Parts Service<br />
Our warehouse with over 15 000 spare<br />
parts <strong>and</strong> effi cient logistics ensures<br />
a high availability <strong>and</strong> a rapid replacement<br />
of system components.<br />
Training<br />
We off er st<strong>and</strong>ardised courses as well<br />
as individual training measures in<br />
our welding laboratory at our training<br />
facilities in Schlieren (CH) or at your<br />
production site,<br />
15<br />
Direct contact with our customer service<br />
Helpdesk / Field Service /<br />
Training / Service Agreements<br />
T +41 44 732 74 20<br />
service@schlattergroup.com<br />
Spare Parts <strong>and</strong> Repair Service<br />
T +41 44 732 71 11<br />
ersatzteile@schlattergroup.com
16<br />
www.schlattergroup.com<br />
A reliable partner in plant construction<br />
The <strong>Schlatter</strong> group is a world leader in plant manufacturing <strong>for</strong><br />
resistance welding <strong>systems</strong> <strong>and</strong> weaving machines <strong>for</strong> special<br />
applications. With longst<strong>and</strong>ing expertise in <strong>industrial</strong> engineering,<br />
innovative fl air <strong>and</strong> a reliable customer service, the company group<br />
listed in Switzerl<strong>and</strong> provides production <strong>systems</strong> off ering high<br />
per<strong>for</strong>mance <strong>and</strong> quality.<br />
Core competence<br />
<strong>Schlatter</strong> has almost 100 years of<br />
expertise in plant construction,<br />
customer-oriented solutions, a worldwide<br />
presence <strong>and</strong> more than 500<br />
dedicated employees. The combination<br />
of expertise in welding <strong>and</strong> <strong>systems</strong><br />
technology makes <strong>Schlatter</strong> a reliable<br />
partner in plant construction.<br />
Segment resistance welding<br />
<strong>Schlatter</strong> has acquired unique experience<br />
in the development <strong>and</strong> production<br />
of rein<strong>for</strong>cing <strong>and</strong> <strong>industrial</strong> <strong>mesh</strong><br />
welding <strong>systems</strong>, mobile <strong>and</strong> stationary<br />
rail welding machines as well as<br />
<strong>systems</strong> <strong>for</strong> manufacturing radiators.<br />
Weaving segment<br />
Under the br<strong>and</strong> Jäger, the <strong>Schlatter</strong><br />
Group provides state-of-the-art weaving<br />
<strong>and</strong> fi nishing machines <strong>for</strong> the paper<br />
machine fabric industry.<br />
Contact<br />
Professional contacts <strong>for</strong> sales,<br />
technical support, customer service<br />
<strong>and</strong> administration are available worldwide<br />
in the group’s companies <strong>and</strong><br />
at select representatives / agents of<br />
the <strong>Schlatter</strong> Group. You can fi nd the<br />
relevant contact data on our Internet<br />
site www.schlattergroup.com.<br />
<strong>Schlatter</strong> Industries AG<br />
Br<strong>and</strong>strasse 24<br />
8952 Schlieren | Switzerl<strong>and</strong><br />
T +41 44 732 71 11<br />
F +41 44 732 45 50<br />
www.schlattergroup.com<br />
4.152EN BA<br />
Concept by www.stier.ch