Production systems for industrial and fencing mesh ... - Schlatter

Production systems for industrial and fencing mesh
Systems MG900, MG700, MG600, Syrocut and Posiweld

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Areas of application
Mesh with different line wire spacings
Economic production of industrial mesh for all batch sizes
The MG900, MG700 and MG600 together with the Syrocut and
Posiweld systems have been developed for the effi cient production
of industrial and fencing mesh in small and large batch sizes. The
systems are distinguished by low investment costs, user friendliness
and easy maintenance. A large selection of extra modules means
they can be adapted to diff erent requirements, while allowing a
modular setup of the automation level.

Everything from a single source
The MG900, MG700 and MG600 together
with the Posiweld and Syrocut
systems enable the production of industrial
and fencing meshes with diff erent
geometries in small to large batch sizes
at competitive prices.
The modular principle allows customers
to start with a cost-eff ective, simple yet
extendible system. The wide range of
extra modules and options guarantees
extension up to an automatic production
system with minimum need for
personnel.
Thanks to the modular extension
options, the systems can be used in
both up-and-coming and established
markets.
It is not unusual for a project involving
a MG900, MG700 or MG600 to result in
a complete factory, planned, installed
and fi nally handed over to the customer
by Schlatter as a turn-key system.
Depending on your investment options
and the required degree of automation,
Schlatter off ers a complete solution
from a single source – starting with a
simple system through to a fully-automated
plant.
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System MG600

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Extendibility with modular principle
System MG900
Modularity
Welding machines of the MG900 system
are suitable for the production of
industrial mesh and work with pre-cut
line and cross wires, with the option of
working with fl at profi les and frames as
well.
System MG700
Welding machines of the MG700 system
are designed for the production of fencing
mesh. Here the line and cross wires
can be pre-cut or fed directly from coils,
spools or carriers.
The right concept for individual requirements: The modular structure
of the Schlatter welding systems lets you start with minimum investment
costs before converting and further extending your plant in line
with requirements.
System MG600
Welding machines of the MG600 are
suitable for the production of industrial
mesh. Here the line wires can be fed
from coils, spools or carriers and the
cross wires pre-cut before feeding.
System Syrocut
Wire straightening and cutting machine
for high quality spinner straightening.
Syrocut can be integrated directly in the
wire feeder of the welding machine, or
operated as a standalone unit.
System Posiweld
Welding machines of the Posiweld
system are suitable for the production
of special mesh for adding additional
components and completion of various
wire products and the prefabrication of
industrial mesh to form various wire
products.
Control
The welding current control SWEP
developed by Schlatter guarantees
uniform and reliable welding quality.
The processes for the entire system are
controlled by the process control
system PLS Win. This control system is
operated via a Windows interface and
provides interfaces for computer-assisted
work preparation.
MG600
Line wire feed from spools, coils or reels; straightening units; line wire pay off and loop control;
roller advance feed; welding machine; cross wire feed; cross wire trimming station; line wire shear;
mesh roller pull out

Choice of potential system confi gurations
MG900
Manual line wire preloading station; welding machine with integrated line wire feed; cross wire feeder; mesh stacking unit
MG900
Semi-automatic line wire feeder; welding machine; cross wire feeder; linear pull out
MG900
Semi-automatic line wire feeder; welding machine; dual cross wire feeder; programmable linear extraction system
MG900
Automatic line wire feed; welding machine; cross wire feed with preloading unit; linear extraction system
MG900
Automatic line wire feed with automatic magazine positioning; automatic line wire loading; welding machine;
cross wire feeder with preloading station; linear pull out system; mesh stacking unit
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Technical Data
Product features
Mesh widths /
Spacing of outermost line wires
Mesh lengths
Line wire spacings, infi nite beyond
Cross wire spacings, infi nite beyond
Line wire diameter
For fl at stock, width
For fl at stock, height
Cross wire diameter
Cross wire cycle time / Min.
Further dimensions on request
MG900, MG700 and MG600 are fl exible mesh welding systems for
economical production of lightweight and heavy standard mesh as
well as lightweight customised mesh in small and medium batch
sizes.
Extendible level of automation
The line and cross wires are fed via
manual or semi-automatic feeding
systems, depending on the type of
machine. An automatic line wire loading
can be used for larger series.
MG900
1250 / 1200 mm
1650 / 1600 mm
2100 / 2000 mm
2500 / 2400 mm
2900 / 2800 mm
According to
customer specifi cations
min. 20 mm
min. 12,5 mm
2,0 – 10,0 mm
2,0 – 5,0 mm
10,0 – 30,0 mm
2,0 – 10,0 mm
up to 130
MG700
2500 / 2400 mm
2900 / 2800 mm
3300 / 3200 mm
According to
customer specifi cations
min. 50 mm
min. 12,5 mm
2,0 – 10,0 mm
2,0 – 10,0 mm
up to 150
A straightening and cutting unit is available
with the Syrocut system. This can
be integrated into any system, thereby
enabling production with wire from a
coil, spool or reel.
MG600
1250 / 1200 mm
1650 / 1600 mm
2100 / 2000 mm
2500 / 2400 mm
2900 / 2800 mm
3300 / 3200 mm
According to
customer specifi cations
min. 25 mm
min. 12,5 mm
2,0 – 10,0 mm
2,0 – 10,0 mm
up to 150

Wire material
• Cold-rolled or drawn uncoated wire
• Cold-rolled fl at stock for line rods
• Cold-drawn galvanized wire
• Cold-drawn stainless wire
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Welding portal with programmable linear pullout

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System MG900
MG900 for universal use
Welding portal with angular welding unit
With the MG900, Schlatter off ers a fl exible welding system for the
economical production of various types of quality mesh, which
may be used for both small series and larger batches. The system is
distinguished by low investment costs, easy operation and maintenance
as well as short tooling times and high productivity. Thanks to
its tremendous fl exibility, the MG900 can be set up optimally to the
needs of the market.
Properties
• Welding performance that can
be installed corresponding to
requirements
• Individually controllable
AC transformers
• Large welding range because of
water-cooled secondary circuit
• Versatile in use, also for welding
frames with centre wires
• Also reliable for thin wire diameters

MG930 for highest quality mesh
The MG930 is an industrial mesh welding system for the competitive
production of dimensionally-accurate mesh in small and medium
batch sizes. The Schlatter modules and components optimized for
short set up times allow you to change quickly between various
production orders.
Properties
• Welding capability that can be
installed according to requirements
• Individually controllable AC transformers
and MF sources
• Large welding range because of
water-cooled secondary circuit
• Direct welding without shunt eff ect
System MG930
• Also reliable for thin wire diameters
• Versatile in use, especially for the
production of highest quality mesh
MG930 with single welding groups for direct welding
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System MG700
MG700 for all types of standard mesh fences
Fence production with pre-cut wires
The MG700 fence wire welding systems from Schlatter are suitable
for the competitive production of dimensionally-accurate meshes in
small to large batch sizes. The wires can be straightened and cut in
the system or fed directly from the coil.
Products
• Safety and security fences
• Dual-wire fences
• Privacy fences
• Mobile building site fences
Fence production from coils, spools or reels

Double cut shear for flush cutting at the
beginning and end of the mesh
MG600 for large batch sizes
The MG600 system is suitable for areas of application where large
series of the same mesh must be manufactured. The industrial mesh
is produced with line wire feeding directly from the coil, spool or
reel.
Products
• Animal cages
• Standard mesh
• Spacers
• Gabions
System MG600
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System MG600 for the production of cage mesh

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System Syrocut
Production features
Syrocut system for highly productive straightening and cutting of wires
• Cross wire diameter 2,0 – 10,0 mm
• Capacity up to 140 m / min.
Direct integration into welding machine
Direct integration into the cross wire magazine
The Syrocut system consists of a synchronously-operating, spinner
straightening machine, a cutting unit and a powered coil-off .
The length of each individual wire can be programmed individually.
The system can be integrated into the Schlatter mesh welding
machines for line and cross wire feeding. Alternatively it can be used
as an independent unit.
Syrocut integration into
welding machine
• Spinner straightened wires individually
fed into the welding machine
• Feeding of long thin wires
• Integration solutions for cross and
line wires
• Wire length individually programmable
for each wire in the mesh
Syrocut integration into wire magazine
• High fl exibility with high productivity
• Spinner straightened wires without
handling of wire bundles
• Integration solutions for cross and
line wires

Posiweld Megaflex for three-dimensional wire products
Posiweld for two- and three-dimensional wire products
System Posiweld
With the Posiweld system, Schlatter off ers universal welding cells
for the economical production of wire products in small and medium
batch sizes. Each welding point may be programmed via the teach-in
mode.
Posiweld Libra for two-dimensional
wire products
• Universal weld component selection
• Rotational pole plates (C-axes) for
welding non-rectangular mesh
geometries
• Easy integration of clamping and
presence monitoring for workpieces
in the CNC program (ToolMate)
• Max. welding power up to 20 kA
• Working range 2000 x 1000 x 100 mm
Posiweld Megafl ex for two- and
three-dimensional wire products
• Universal weld component selection
• Rotational pole plates (C-axes) for
welding non-rectangular mesh
geometries
• Separate welding tongs for welding
vertically-positioned welding points
(e.g. mesh baskets)
• Max. welding power up to 40 kA
• Working range 2000 x 1000 x 400 mm
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Posiweld Libra for two-dimensional wire products

14 MeshStudio
MeshStudio – the 3D program for visualising meshes
Easy Version
For mesh customers
• 3D visualization of meshes
• Transfer of mesh data to the mesh
manufacturer by email
The Easy Version can be downloaded
free at www.schlattergroup.com
Professional Version
For mesh manufacturers
• Mesh specifi cations are sent directly
to the welding machine control
• The material required for each
production batch is automatically
calculated
• Suggestions for welding parameters
are determined based on the mesh
data
Enterprise Version
For mesh factories
• Central database for managing mesh
data
• With search options for all features
of the recorded meshes
MeshStudio from Schlatter is a 3D drawing program for visualising
welded meshes. It has been developed for operators of mesh welding
systems and standardises the exchange of mesh data between
the customer, manufacturer and Schlatter welding system. The
program comes with a wide range of useful extra functions and is
available in three versions.
User interface of the MeshStudio
User interface of the welding machine control PLS Win

Investment certainty through long-term support
Helpdesk
Our multilingual Helpdesk team is available
– by phone or via the Internet – to
answer general technical questions and
provide troubleshooting help for faults
or malfunctions in your production
system.
Field Service
For rapid on-site help, our Field Service
experts off er professional support
worldwide.
Customer service
The aim of our work is to increase the productivity of our customers
and extend the service life of their systems. Our customer service
will therefore continue to provide support after your system has been
commissioned. We shall be pleased to arrange a personal discussion
and work out a service package customised to your requirements.
Repair Service
Schlatter has its own workshop where
they can carry out repairs and overhauls
to your control units and mechanical
components.
Spare Parts Service
Our warehouse with over 15 000 spare
parts and effi cient logistics ensures
a high availability and a rapid replacement
of system components.
Training
We off er standardised courses as well
as individual training measures in
our welding laboratory at our training
facilities in Schlieren (CH) or at your
production site,
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Direct contact with our customer service
Helpdesk / Field Service /
Training / Service Agreements
T +41 44 732 74 20
service@schlattergroup.com
Spare Parts and Repair Service
T +41 44 732 71 11
ersatzteile@schlattergroup.com

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www.schlattergroup.com
A reliable partner in plant construction
The Schlatter group is a world leader in plant manufacturing for
resistance welding systems and weaving machines for special
applications. With longstanding expertise in industrial engineering,
innovative fl air and a reliable customer service, the company group
listed in Switzerland provides production systems off ering high
performance and quality.
Core competence
Schlatter has almost 100 years of
expertise in plant construction,
customer-oriented solutions, a worldwide
presence and more than 500
dedicated employees. The combination
of expertise in welding and systems
technology makes Schlatter a reliable
partner in plant construction.
Segment resistance welding
Schlatter has acquired unique experience
in the development and production
of reinforcing and industrial mesh
welding systems, mobile and stationary
rail welding machines as well as
systems for manufacturing radiators.
Weaving segment
Under the brand Jäger, the Schlatter
Group provides state-of-the-art weaving
and fi nishing machines for the paper
machine fabric industry.
Contact
Professional contacts for sales,
technical support, customer service
and administration are available worldwide
in the group’s companies and
at select representatives / agents of
the Schlatter Group. You can fi nd the
relevant contact data on our Internet
site www.schlattergroup.com.
Schlatter Industries AG
Brandstrasse 24
8952 Schlieren | Switzerland
T +41 44 732 71 11
F +41 44 732 45 50
www.schlattergroup.com
4.152EN BA
Concept by www.stier.ch