Tools and indexable inserts for machining aluminium ... - Power-Tools

PLANSEE competentAluminium wheel machiningwith tools and inserts fromIn 1983 PLANSEE TIZIT set theworld of aluminium machiningrolling with its revolutionarygeometry -27 and has subsequentlybecome one of the leadingaluminiumspecialists worldwide. This is anarea of constant development andever increasing demands.PLANSEE TIZIT meets thesedemands with a team of internationalspecialists in aluminium machining.Our success is based on:● our complete programme foraluminium machining● our competence in the field ofaluminium machining● flexibility and quick reaction toindividual customer requests3

All you need foraluminium wheel machiningMobility knows no bounds.PLANSEE TIZIT offers you the righttool solution for all kinds ofaluminium wheels, because we wantyour production to roll along.We offer tools for boring andturning, for hub production, drillingand surface machining.4

Machinability of aluminium alloysRelative machinabilityIt depends on the type of alloy whether materials are easy to machine or not.As far as machinability is concerned you can come across any degree of difficulty, ranging from the easilymachined alloy stocks to problematic pure aluminium.Typical representatives in aluminium production are:GroupAlloy typeRelative machinabilityMalleablealuminium alloysG - Al Si 1G - Al Si 7G - Al Si 9G - Al Si 12G - Al Si 7 MgG - Al Si 11 MgG - Al Si 7 Cu32 – 32Cast aluminiumalloyshardenedAl Mg Si 13 – 41 - excellent machinability5 - difficult machinabilityMachinability can be defined as the degree of difficulty that a material creates when being machined.In order to assess the machinability of a material 4 parameters have to be taken into consideration:Ø cutting forceØ tool lifeØ surface qualityØ chip formation6

Carbide gradesH 216 T / H 10 T(K10 - K15)Due to its regular structure the fine grainsubstrate guarantees high cutting edgestability.Universal grades!roughmachiningH10THardness:HV 1630Grain size:1 µmCO content:6 %TSM 20 (K15 - K20)High wear resistance and good toughnessthrough fine WC grain and medium CO content.For special applications with solid carbidetools and certain insert tools.Hardness:HV 1720Grain size:0,7 µmCO content:7,5 %H216TAMZ (K10)Substrate with extremely hard PVD coatingcontaining Ti Al N - Al 2 O 3 .Reduces wear and tear and tendency to stick.First choice for high cutting speeds andalloys with the tendency to stick.Coating layer system:PVD / Ti Al NCoating thickness:3 µmMicro-hardness of the coating:HV 0,05 3600TSM20PKDPolycrystalline diamond(PCD segment brazed onto a supporting insert).First choice with abrasive Al-Si-alloys,(>18% Si) for polish turning and industrialscale manufacturing.Hardness:HV ~10.000Grain size~10 µmAMZ7

TIZIT indexable insertswith “microfinish”REM photo: rake face without “microfinish”chip particles “stuck” on the rake faceREM photo: rake face with “microfinish”the indexable insert with the “P”“Microfinish” is synonymous with ahigh polish surface finish andtherefore represents the logicalcontinuation of the advancedPLANSEE TIZIT aluminium line.“Microfinish” is the icing on the cake!Now the tried and tested geometriesare available in their optimised versions-25P, -27P and -35P. Make sure youbenefit from the advantages of the“P”, a symbol of quality.P = Performance, Power, ProfitP = a shining Plus for you9

External turningProfileMSS monoUTS ... 0°E..R00- .... M-GX24-.R/L:R = right hand toolL = left hand toolUT40-E27D-R00-GX24-5Drawing shows right hand toolType,ordering descriptionE25R/L00-2525M-GX24-4E25R/L00-2525M-GX24-5E32R/L00-3232P-GX24-5UT40-E27D-R/L00-GX24-5 *h 1 =h 2 d 1 b l 1 T f Inserts25 — 25 15026 GX24-4R3.00N ..150262417033 GX24-5R4.00N ..2532———40Measurements in mm2532—6027Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. E25R00-2525M-GX24-5*) UT40-tool upon requestGX24Accurate repeatability-27P-25P-F-27P-F-35P-F -DType,ordering descriptionGX24-4R3.00N-25P-FGX24-4R3.00N-27PGX24-4R3.00N-DGX24-5R4.00N-25P-FGX24-5R4.00N-27P-FGX24-5R4.00N-35P-FGX24-5R4.00N-DMeasurements in mml s r25,376,0 3,08,0 4,0HM gradeH 10 TH 216 TTSM 20AMZPKDR RRRR RR RRRap (mm)0,1 – 3,00,1 – 3,00,1 – 2,00,1 – 4,00,1 – 4,00,1 – 4,00,1 – 2,0Cutting data valuesAl-alloy, Si

External turningProfileMSS monowith adjustablechip breakersE..R00- .... M-GX24-.Drawing shows right hand toolType,ordering descriptionE25R00-2525M-GX24-4-DAE25R00-2525M-GX24-5-DAh 1 =h 225d 1—Measurements in mmb l 1 T25 150 24f26InsertsGX24-4R3.00N .. -DAGX24-5R4.00N .. -DATools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. SRGCR 2525 M08GX24 -DASegment length-DAType,ordering descriptionGX24-4R3.00N-DAGX24-4R4.00N-DAMeasurements in mml s r25,376,08,03,04,0x5,06,0HM gradeH 10 TH 216 TTSM 20AMZPKDRRap (mm)Cutting data valuesAl-alloy, Si

External turningProfile - toolsSVZC, SVZP ... 100°SVHC ... 107,5°SVZCR / SVZPRUT40-SVHCR-16SVHCRDrawing shows right hand toolType,ordering descriptionSVHCR/L 2525 M16SVZCR/L 2525 M16UT40-SVHCR/L-16SVHCR/L 2525 M22SVHCR/L 3225 P22SVZPR/L 2525 M22-16SVZPL 3225 M22-16h 1 =h 2 d 1 b l 1 l 2 f25 — 25 150 19,6 3225 — 25 150 28,5 32—2532253240————Measurements in mm—2525252540150170150150—19,619,633,533,52732323232InsertsVCGT 1604 ....VCUW 1604 ....VCGT 220530 ..VCUW 220530 ..VPGT 220516 ..VPUW 220516 ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. SVHCR 2525 M2212

External turningProfile - insertsVCGTVCUWVPGT-25P -27 -Dα = VCGT ... 7°VPGT ... 11°Type,ordering descriptionVCGT 160404FN-25PVCGT 160404FN-27VCGT 160408FN-25PVCGT 160408FN-27VCUW 160408FN-DVCGT 160412FN-25PVCGT 160412FN-27VPUW 160412FN-DVPGT 220516FN-25PVPGT 220516FN-27VPUW 220516FN-DVCGT 220530FN-25PVCGT 220530FN-27VCGT 220530EN-27VCUW 220530FN-DMeasurements in mml d r16,522,19,5212,70,40,40,80,80,81,21,21,21,61,61,63,03,03,03,0H 10 TH 216 TTSM 20AMZPKDRRRRRRRRRRHM gradeRRRRRRRRRRRRap (mm)0,2 – 5,00,2 – 5,00,5 – 5,00,5 – 5,00,1 – 2,00,5 – 5,00,5 – 5,00,1 – 2,00,5 – 12,00,5 – 12,00,1 – 2,00,5 – 12,00,5 – 12,00,5 – 12,00,1 – 2,0Cutting data valuesAl-alloy, Si

External turningProfileSRDCNSRGCR/LSRDCNR/L:R = right hand toolL = left hand toolSRGCRDrawing shows right hand toolType,ordering descriptionSRDCN 2525 M06SRGCR/L 2525 M06SRDCN 2525 M08SRGCR/L 2525 M08SRDCN 2525 M10SRGCR/L 2525 M10Measurements in mmh 1 =h 2 b l 1 l 2f12,41525 25 15016,41620,31712,53212,53212,532InsertsRCGT 0602MO ..RCGT 0803MO ..RCGT 1003MO ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. SRGCR 2525 M08RCGT-27Type,ordering descriptionRCGT 0602MO-27RCGT 0803MO-27RCGT 1003MO-27Measurements in mml d r—6,08,010,0—HM gradeH 10 TH 216 TTSM 20AMZPKDRR RR RCutting data valuesAl-alloy, Si

Internal profileProfile, hub, faceMSS mono ... 15°UT40-I40R15-1,25D-GX24-5R/L:R = right hand toolL = left hand toolI40R15...D-GX24-5Drawing shows right hand toolType,ordering descriptionI40R/L15-1,38D-GX24-5I40R/L15-2,00D-GX24-5UT40-I40R/L15-1,25D-GX24-5*Measurements in mmd / d 1 h l 1 l 2 l 3 f D min.3755230 10940 378028 > 55— 90 50* —α>17,5°InsertsGX24-5R4.00N ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. UT40-I40R15-1,25D-GX24-5*) UT40-tools and special lengths upon requestGX 24Accurate repeatability-25P-F-27P-F -35P-F-DType,ordering descriptionGX24-5R4.00N-25P-FGX24-5R4.00N-27P-FGX24-5R4.00N-35P-FGX24-5R4.00N-DMeasurements in mml s r25,37 8,0 4,0HM gradeH 10 TH 216 TTSM 20AMZPKDR RR RRRap (mm)0,1 – 4,00,1 – 4,00,1 – 4,00,1 – 2,0Cutting data valuesAl-alloy, Si

Internal profileProfile, hub, faceMSS mono ... 27,5°I40R27,5....D-GX24-5R/L:R = right hand toolL = left hand toolDrawing shows right hand toolType,ordering descriptionI40R/L27,5-1,38D-GX24-5Measurements in mmd / d 1 l 1 l 2 l 3 f D min. Inserts40 230 55 109 28 > 55 GX24-5R4.00N ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. I40R27,5-1,38D-GX24-5GX 24Accurate repeatability-25P-F-27P-F -35P-F-DType,ordering descriptionGX24-5R4.00N-25P-FGX24-5R4.00N-27P-FGX24-5R4.00N-35P-FGX24-5R4.00N-DMeasurements in mml s r25,37 8,0 4,0HM gradeH 10 TH 216 TTSM 20AMZPKDR RR RRRap (mm)0,1 – 4,00,1 – 4,00,1 – 4,00,1 – 2,0Cutting data valuesAl-alloy, Si

Internal profileProfile, hub, faceSVXCR/L ... 130°SVXPR/LA40S-SVXCR-22R/L:R = right hand toolL = left hand toolDrawing shows right hand toolType,ordering descriptionA40S-SVXCR/L 22A40S-SVXPR/L 22-16Measurements in mmd h 2 l 1 l 2 f D min.40 3723025080 27 45InsertsVC.. 220530 ..VP.. 220516 ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. A40S-SVXCR-22V..GTV..UW-25P -27 -Dα = VCGT ... 7°VPGT ... 11°Type,ordering descriptionVCGT 220530FN-25PVCGT 220530FN-27VCGT 220530EN-27VCUW 220530FN-DVPGT 220516FN-25PVPGT 220516FN-27VPUW 220516FN-DMeasurements in mml d r3,022,1 12,71,6HM gradeH 10 TH 216 TTSM 20AMZPKDR RRRRRRRap (mm)0,5 – 12,00,5 – 12,00,5 – 12,00,1 – 2,00,5 – 12,00,5 – 12,00,1 – 2,0Cutting data valuesAl-alloy, Si

Internal profileProfile, hub, faceSVQCR/L ... 107,5°A...-SVQCR-16R/L:R = right hand toolL = left hand toolUT40-32F-SVQCR-16Drawing shows right hand toolType,ordering descriptionA32S-SVQCR/L 16A40T-SVQCR/L 16UT40-32F-SVQCR/L-16d / d 1 h 2 / d 2 l 1 l 2 f D min.32 31 250 50 22 4040403932Measurements in mm30080606527224940InsertsVCGT 1604 ..VCUW 1604 ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. UT40-32F-SVQCR-16VCGTVCUW-25P -27 -DType,ordering descriptionVCGT 160404FN-25PVCGT 160404FN-27VCGT 160408FN-25PVCGT 160408FN-27VCUW 160408FN-DVCGT 160412FN-25PVCGT 160412FN-27VCUW 160412FN-DMeasurements in mml d r16,5 9,520,40,40,80,80,81,21,21,2HM gradeH 10 TH 216 TTSM 20AMZPKDR RR RR RR RRR RR RRa p (mm)0,2 – 5,00,2 – 5,00,5 – 5,00,5 – 5,00,1 – 2,00,5 – 5,00,5 – 5,00,1 – 2,0Cutting data valuesAl-alloy, Si

BoringHubMSS ... 90°MSS-I..R90-1,5DMSS-I..R90-2,5DMSS-I..R..-GX16-.Type,ordering descriptionMSS-I32R/L90-1,5D-NMSS-I32R/L90-2,5D-NMSS-I40R/L90-1,5D-NMSS-I40R/L90-2,5D-NMSS-I40R/L90-1,5D-NMSS-I40R/L90-2,5D-NMeasurements in mmType, orderingdescriptiond l 1 l 2 l 3 f T max. D min. module324059300488060—2229,5994040MSS-I32R/L09-GX16-1MSS-I32R/L09-GX16-2MSS-I32R/L09-GX16-3MSS-I32R/L09-GX16-440 72 60 70 27 10 50 MSS-I40R/L10-GX16-1MSS-I40R/L10-GX16-250 350 100 — 35,5 10 50 MSS-I40R/L10-GX16-3MSS-I40R/L10-GX16-44050723506010070—3644,519196060MSS-I40N19-GX24-4InsertsGX16-1 ..GX16-2 ..GX16-3 ..GX16-4 ..GX16-1 ..GX16-2 ..GX16-3 ..GX16-4 ..GX24-4..GX 16GX 24GX16-.R..GX16-.E..-25P-F -27P -DAccurate repeatabilityType,ordering descriptionGX16-1E2.00N0.20-27PGX16-2E3.00N0.30-27PGX16-3E4.00N0.40-27PGX16-4E6.00N0.50-27PGX16-2R1.50N-27PGX16-3R2.00N-27PGX16-3R2.50N-27PGX24-4R3,00N-25P-FGX24-4R3,00N-27PGX24-4R3,00N-DMeasurements in mml s r15,825,372,03,04,06,03,04,05,06,06,06,00,20,30,40,51,52,02,53,03,03,0HM gradeH 10 TH 216 TTSM 20AMZPKDRRRRRRRR RRRa p (mm)≤ 2,0≤ 3,0≤ 3,5≤ 4,0≤ 1,5≤ 2,0≤ 2,00,10 – 3,00,10 – 3,00,10 – 2,0Cutting data valuesAl-alloy, Si

BoringHubSVUCR/L ... 93°A...-SVUCR-16UT40-32F-SVUCR-16R/L:R = right hand toolL = left hand toolDrawing shows right hand toolType,ordering descriptionA32S-SVUCR/L 16A40T-SVUCR/L 16UT40-32F-SVUCR/L-16d / d 1 h 2 / d 2 l 1 l 2 f D min.32 31 250 50 22 4040403932Measurements in mm30080606527224940InsertsVCGT 1604 ..VCUW 1604 ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. UT40-32F-SVUCR-16VCGTVCUW-25P -27 -DType,ordering descriptionVCGT 160404FN-25PVCGT 160404FN-27VCGT 160408FN-25PVCGT 160408FN-27VCUW 160408FN-DVCGT 160412FN-25PVCGT 160412FN-27VCUW 160412FN-DMeasurements in mml d r16,5 9,520,40,40,80,80,81,21,21,2HM gradeH 10 TH 216 TTSM 20AMZPKDR RR RR RR RRR RR RRa p (mm)0,2 – 5,00,2 – 5,00,5 – 5,00,5 – 5,00,1 – 2,00,5 – 5,00,5 – 5,00,1 – 2,0Cutting data valuesAl-alloy, Si

BoringHub78 95 421 ... 100° / 78 95 422 ... 107,5°78 95 421 78 95 422Drawing shows right hand toolType,ordering description78 95 421 *78 95 422 *d h 2 l 1 l 2 f D min.4038,5Measurements in mm2503007087242550InsertsVCGT 1604 ..DCGT 11T3 ..VCGT 1604 ..DCGT 0702 ..Tools supplied with clamping screw but without indexable insert.*) upon requestDCGT / VCGT / VCUW-25P -27-25P -27 -DType,ordering descriptionDCGT 070202FN-25PDCGT 070202FN-27DCGT 070204FN-25PDCGT 070204FN-27DCGT 11T304FN-25PDCGT 11T304FN-27DCGT 11T308FN-25PDCGT 11T308FN-27VCGT 160412FN-25PVCGT 160412FN-27VCUW 160412FN-DMeasurements in mml d r7,7511,616,56,359,529,520,20,20,40,40,40,40,80,81,21,21,2HM gradeH 10 TH 216 TTSM 20AMZPKDR RR RR RR RR RR RR RR RR RR RRa p (mm)0,20 – 3,00,20 – 3,00,50 – 3,00,50 – 3,00,50 – 5,00,50 – 5,00,50 – 5,00,50 – 5,00,50 – 5,00,50 – 5,00,10 – 2,0Cutting data valuesAl-alloy, Si

TurningFront, ”mirror”MSS mono ... 5°I40R05-....D-GX24-.Drawing shows right hand toolType,ordering descriptionI40R/L05-1,00D-GX24-4I40R/L05-2,00D-GX24-5Measurements in mmd h 2 l 1 l 2 l 3 f D min.40 37 2304080109 28 >200α>17,5°InsertsGX24-4 ..GX24-5 ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. I40R05-1,25D-GX24-5GX 24Accurate repeatability-27P-25P-F-27P-F-35P-F -DType,ordering descriptionGX24-4R3.00N-25P-FGX24-4R3.00N-27PGX24-4R3.00N-DGX24-5R4.00N-25P-FGX24-5R4.00N-27P-FGX24-5R4.00N-35P-FGX24-5R4.00N-DMeasurements in mml s r25,376,0 3,08,0 4,0HM gradeH 10 TH 216 TTSM 20AMZPKDR RRRR RR RRRap (mm)0,1 – 3,00,1 – 3,00,1 – 2,00,1 – 4,00,1 – 4,00,1 – 4,00,1 – 2,0Cutting data valuesAl-alloy, Si

TurningFront, ”mirror”SVHCR/L ... 107,5°SVHCRUT40-SVHCR-16R/L:R = right hand toolL = left hand toolDrawing shows right hand toolType,ordering descriptionSVHCR/L 2525 M16UT40-SVHCR/L-16SVHCR/L 2525 M22SVHCR/L 3225 P22h 1 =h 2 d 1 b l 1 l 2 f25 — 25 150 19,6 32—253240——Measurements in mm—252540150170—19,619,6273232InsertsVCGT 1604 ..VCUW 1604 ..VCGT 2205 ..VCUW 2205 ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. SVHCR 2525 M22VCGTVCUW-25P -27 -DType,ordering descriptionVCGT 160404FN-25PVCGT 160404FN-27VCGT 160408FN-25PVCGT 160408FN-27VCUW 160408FN-DVCGT 160412FN-25PVCGT 160412FN-27VCUW 160412FN-DVCGT 220530FN-25PVCGT 220530FN-27VCGT 220530EN-27VCUW 220530FN-DMeasurements in mml d r16,522,19,5212,70,40,40,80,80,81,21,21,23,03,03,03,0HM gradeH 10 TH 216 TTSM 20AMZPKDRRRRRRRRRRRRRRRRRRRa p (mm)0,2 – 5,00,2 – 5,00,5 – 5,00,5 – 5,00,1 – 2,00,5 – 5,00,5 – 5,00,1 – 2,00,5 – 12,00,5 – 12,00,5 – 12,00,1 – 2,0Cutting data valuesAl-alloy, Si

TurningFront, ”mirror”SRDCNSRDCNUT40-SRDCN ..R/L:R = right hand toolL = left hand toolDiagram shows right hand toolType,ordering descriptionSRDCN 2525 M06UT40-SRDCN 06SRDCN 2525 M08UT40-SRDCN 08SRDCN 2525 M10UT40-SRDCN 10h 1 =h 2 d 1 b l 1 l 2 f25 — 25 150 12,4 12,5— 40 — 40 — 025—25——40—40Measurements in mm25—25—150401504016,4—20,3—12,5012,50InsertsRCGT 0602MO ..RCGT 0803MO ..RCGT 1003MO ..Tools supplied with clamping screw but without indexable insert.Ordering example: 2 pc. SRDCN 2525 H10RCGT-27Type,ordering descriptionRCGT 0602MO-27RCGT 0803MO-27RCGT 1003MO-27Measurements in mml d r6,0— 8,0 —10,0HM gradeH 10 TH 216 TTSM 20AMZPKDRR RR Ra p (mm)0,1 – 2,60,1 – 3,20,1 – 4,0Cutting data valuesAl-alloy, Si

System descriptionfor inserts and toolsInsertsPlattensystemInsert PlattengrößeInsert sizeBreitenklasseWidth classPlattenform Insert shape /AnwendungapplicationStechbreite /GewindesteigungWidth / pitchAusführung Execution / /Gewindenormthread standardEckenradius Corner / / Winkel angleSpanleitstufencodeChip groove GX 16 - 2 E 3.00 N 0.30 - CodeGX 16 - 2 R 1.50 N - CodeGX 24 - 5 R 4.00 N - CodeToolsUTS systemUTS part sizeMSS systemE = external /I = internalPart sizeExecutionApproach angleShank crosssection / ExecutionShank length /insert systemMSS - E 25 R 00 - 2525 - GX24MSS - I 40 R 15 - 1,38D - GX24MSS - I 32 R 90 - 2,5DUT 40 - MSS - I 40 R 15 - 1,25D - GX24XCGT-25Type,ordering descriptionXCGT 400632FN-25Measurements in mml d sd 1r41,95 16,05 6,3 5,6 3,2 RH 10 THM gradeH 216 TTSM 20AMZPKD25

Indexable insertsDCGT / VCGT / VCUW / VPGTDCGT-25P-27Type,ordering descriptionDCGT 070202FN-25PDCGT 070202FN-27DCGT 070204FN-25PDCGT 070204FN-27DCGT 11T304FN-25PDCGT 11T304FN-27DCGT 11T308FN-25PDCGT 11T308FN-27Measurements in mml d sd1r7,7511,66,359,522,383,972,84,40,20,20,40,40,40,40,80,8HM gradeH 10 TH 216 TTSM 20AMZPKDR RR RR RR RR RR RR RR RVCGTVCUWVPGTVPUW-25P -27 -DαVC.. ... 7°VP.. ... 11°Type,ordering descriptionVCGT 160404FN-25PVCGT 160404FN-27VCGT 160408FN-25PVCGT 160408FN-27VCUW 160408FN-DVCGT 160412FN-25PVCGT 160412FN-27VCUW 160412FN-DVPGT 220516FN-25PVPGT 220516FN-27VPUW 220516FN-DVCGT 220530FN-25PVCGT 220530FN-27VCGT 220530EN-27VCUW 220530FN-DMeasurements in mml d sd1r16,622,19,5212,74,765,564,45,50,40,40,80,80,81,21,21,21,61,61,63,03,03,03,0HM gradeH 10 TH 216 TTSM 20AMZPKDRRRRRRRRRRRRRRRRRRRRRR26

Indexable insertsRCGT / GXGX 16GX 24-27P -27P-25P-F-27P-F-35P-F -D-DAType,ordering descriptionGX16-1E2.00N0.20-27PGX16-2E3.00N0.30-27PGX16-3E4.00N0.40-27PGX16-4E6.00N0.50-27PGX16-2R1.50N-27PGX16-3R2.00N-27PGX16-3R2.50N-27PGX24-4R3.00N-25P-FGX24-4R3.00N-27PGX24-4R3.00N-DGX24-4R3.00N-DAGX24-5R4.00N-25P-FGX24-5R4.00N-27P-FGX24-5R4.00N-35P-FGX24-5R4.00N-DGX24-5R4.00N-DAl s b a max. r2,0 1,4 2,0 0,215,825,373,04,06,03,04,05,06,08,0Measurements in mm2,13,054,32,13,053,054,36,23,03,54,01,52,02,54,04,02,02,05,05,05,02,02,00,30,40,51,52,02,53,04,0HM gradeH 10 TH 216 TTSM 20AMZPKDRRRRRRRRRRRRRRRRRRROrdering example: 20 pc. GX24-5R4.00N-25P-F H216TRavailable ex stockRCGT-27Type,ordering descriptionRCGT 0602MO-27RCGT 0803MO-27RCGT 1003MO-27RCGT 1204MO-27Measurements in mml d sd 1r6,0 2,38 2,8—8,0 3,18 3,410,0 3,18 4,0—12,0 4,50 4,9HM gradeH 10 TH 216 TTSM 20AMZPKDRR RR RR27

Spare partsExternal tool holdersComplete setClampingscrewSpannerGroundplateNut Ejector SpraynozzleO-ringOrdering numbers for spare partsToolholderE25R/L00-2525M-GX24-4E25R/L00-2525M-GX24-5E32R/L00-3232P-GX24-5E25R00-2525M-GX24-4-DAE25R00-2525M-GX24-5-DASRDCN 2525 M06SRGCR/L 2525 M06SRDCN 2525 M08SRGCR/L 2525 M08SRDCN 2525 M10SRGCR/L 2525 M10SVZCR/L 2525 M16SVHCR/L 2525 M16SVHCR/L 2525 M22SVHCR/L 3225 P22SVZPR/L 2525 M22-16SVZPL 3225 M22-16UT40-E27D-R/L00-GX24-5UT40-SRDCN 06UT40-SRDCN 08UT40-SRDCN 10UT40-SVHCR/L-16Complete Clampingset screw— 78 12 115— 78 12 115— 78 12 11578 52 015—78 12 11578 15 902 78 15 10178 15 902 78 15 10178 83 907 78 83 20378 83 907 78 83 20378 17 902 78 15 10278 15 902 78 15 10278 15 901 1)78 15 903 2) 78 15 10278 83 911 78 83 20278 83 911 78 83 20278 83 912 78 83 20278 83 912 78 83 202— 78 12 11578 15 902 78 15 10178 83 907 78 83 20378 17 902 78 15 10278 15 901 1) 78 15 10278 15 903 2)Spanner78 12 30178 12 30178 12 30178 82 30178 12 30177 24 10677 24 10677 24 10677 24 10678 83 30178 83 30178 83 30178 83 30178 83 30178 83 30178 83 30178 12 30178 30 00678 30 00678 83 30178 83 301Groundplate Nut Ejector————————78 17 00278 17 00278 15 002 1)78 15 003 2)78 15 00478 15 00478 15 00578 15 005———78 17 00278 15 002 1)78 15 003 2)————————78 83 10278 83 10278 83 10278 83 10178 83 10178 83 10178 83 101———78 83 10278 83 10278 02 18078 02 18078 02 180————————————7802180————Spraynozzle———————————————78 96 904————O-ring———————————————78 96 90078 96 90078 96 90078 96 90078 96 90078 12 11578 15 10178 15 10278 52 01578 79 060Size / TorxM6 x 20 / DIN 912M2,5 x 6 / T08M3,5 x 11 / T15M4 x 10 / DIN 913M6 x 16 / DIN 91278 83 20278 83 20378 83 20978 97 20478 97 205Size / TorxM4,5 x 12 / T15M3 x 7,3 / T08M3,5 x 8,6 / T15M4,5 x 17 / T20M 5 x 18 / T20for indexable insert with1) r=0,4 mm / 0,8 mm2) r= 1,2 mm28

Spare partsInternal tool holdersComplete setClampingscrewSpannerGroundplateNut Ejector SpraynozzleO-ringOrdering numbers for spare partsToolholderA32S-SVUCR/L-16A32S-SVQCR/L-16A40T-SVQCR/L-16A40T-SVUCR/L-16A40S-SVXCR/L-22A40S-SVXPR/L-22Completeset78 15 901 1)78 15 903 2)——Clampingscrew78 15 10278 83 20278 83 202Spanner78 83 30178 83 30178 83 301Groundplate Nut Ejector78 15 002 1)78 15 003 2)——78 83 102—————Spraynozzle———O-Ring—78 96 90078 96 900I40R/L05-1,00D-GX24-4I40R/L05-1,25D-GX24-5I40R/L15-1,25D-GX24-5———78 79 06078 79 06078 79 06078 12 30178 12 30178 12 301——————78 02 18078 02 18078 02 18078 96 90478 96 90478 96 90478 96 90078 96 90078 96 900I40R/L05-2,00D-GX24-5I40R/L15-1,38D-GX24-5I40R/L15-2,00D-GX24-5I40R/L27,5-1,38D-GX24-5————78 79 06078 79 06078 79 06078 79 06078 83 30178 12 30178 12 30178 12 301————————78 02 18078 02 18078 02 18078 02 18078 96 90478 96 90478 96 90478 96 90478 96 90078 96 90078 96 90078 96 900MSS-I32R/L90-1,5DMSS-I32R/L90-2,5DMSS-I40R/L90-1,5DMSS-I40R/L90-2,5D————78 97 20478 97 20478 97 20578 97 20578 97 20778 97 20778 97 20778 97 207————————————————————UT40-32F-SVUCR/L-16 78 15 901 1)UT40-32F-SVQCR/L-16 78 15 903 2)UT40-I40R/L15-1,25D-GX24-5 —78 15 10278 79 06078 83 30178 12 30178 15 002 1)78 15 003 2)—78 83 102——78 02 180—78 96 90478 96 90078 96 90078 95 42178 95 42278 15 90178 83 91478 15 90278 15 10278 83 20978 15 10178 83 30177 24 10377 24 10678 15 002—78 83 102———————78 83 10178 83 102M 4,5M 3,5Size77 24 10377 24 10678 12 30178 83 30178 97 207Size / TorxT15T08SW 5T15 / SW 3,5 / SW 4,5T20for indexable insert with1) r=0,4 mm / 0,8 mm2) r= 1,2 mm29

Tooling solutionsfor valve and screw holesSolid carbide boring toolfor the production of:l valve holesl screw holesTools are produced accordingto customer drawings.You can use all standardtool adapters.The micro-grain grade TSM 20is applied because of its lowbreakage tendency. This results inan extremely high process safety.Insert boring toolfor the production of:l screw holesTools are produced accordingto customer drawings.You can use all standardtool adapters.For your inquiry or order we need:l detailed description of valve or screw holesl type of tool: solid carbide with or withoutinternal coolant supplyl tool shankl quantity30

Special toolsFor your inquiry or order we need:l detailed information about the workpiece profilel machining operationsl materiall machining methodsl adapter / machinel cutting parametersl allowancel surface qualityl tolerancesl quantityPLANSEE TIZIT’s expertise inthe fields of construction andengineering, cutting material andapplication know-how makes thecompany a valuable partner in manyareas.The various machining processesinvolved in aluminium wheelproduction can’t always be carriedout by standard tools.This is precisely where we can help:an experienced engineering teamwill develop tool concepts with youto meet your specific demands. Ouraim is to ensure that you get highquality products at an optimum costperformanceratio.31

Parent companyPLANSEE TIZIT AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax:+43 (5672) 600-502 Cutting Tools+43 (5672) 600-503 Wear PartsE-Mail: tool.at@plansee.atE-Mail: wear.at@plansee.athttp://www.plansee.comAustriaPLANSEE TIZIT AktiengesellschaftA-6600 Reutte/TirolTel.: +43 (5672) 600-0Fax: +43 (5672) 600-505E-Mail: zerspanung.at@plansee.at= Sales Cutting ToolsBulgariaINSTRUMENT AGBoulevard Stoletov 157BG-5301 GabrovoTel.: +359 (66) 438-11Fax: +359 (66) 437-42E-Mail: instrument@eda.bg= Sales Cutting ToolsGermanyPLANSEE TIZIT GmbHSchützenstraße 29D-72574 Bad UrachTel.: +49 (7125) 1501-0Fax: +49 (7125) 8594E-Mail: tool.de@plansee.de= Sales Cutting ToolsFranceSociété PLANSEE TIZIT S.A.R.L.20, Rue LavoisierF-95300 PontoiseTel.: +33 (1) 3433-3180Fax: +33 (1) 3030-9339E-Mail: tool.f@plansee.at= Sales Cutting ToolsGreat BritainPLANSEE TIZIT (UK) Ltd.Cliff LaneGrappenhallWarrington WA4 3JXTel.: +44 (1925) 261-161Fax: +44 (1925) 267-933E-Mail: tool.uk@plansee.at= Sales Cutting ToolsChinaPLANSEE TIZIT Hong Kong Ltd.Room 1201-1202Hollywood Centre233 Hollywood Rd., Sheung WanHong KongTel.: (+852) 2542-1838Fax: (+852) 2854-3777E-Mail: tool.hk@plansee-hk.com= Sales Cutting ToolsIndiaSiel TIZIT Limited58, Motilal Gupta RoadBarishaIN-700 008 CalcuttaTel.: +91 (33) 447-5435Fax: +91 (33) 447-6472Telex: 021 8142 ihm inE-Mail: positiz@cal.vsnl.net.in= Sales Cutting ToolsItalyTIZIT S.p.APiazza F. Martelli, 7I-20162 MilanoTel.: +39 (02) 6441-111Fax: +39 (02) 6611-6040E-Mail: tool.i@plansee.at= Sales Cutting ToolsSpainPLANSEE TIZITVía de las Dos Castillas, 9cPortal 2, Bajo BE-28224 Pozuelo (Madrid)Tel.: +34 (91) 351-0609Fax: +34 (91) 351-2813E-Mail: tool.e@plansee.at= Sales Cutting ToolsUSASCHWARZKOPFTECHNOLOGIES Corporation115 Constitution BoulevardFranklin, MA 02038Tel.: +1 (508) 553-3800Fax: +1 (508) 553-3823E-Mail: tool.usa@stc-ma.com= Sales Cutting Tools129 / 1We reserve right to make technical changes for improvement of the product.129 E 02.01