RADIATOR FAN AND AIR CONDITIONER ... - CelicaTech
RADIATOR FAN AND AIR CONDITIONER ... - CelicaTech RADIATOR FAN AND AIR CONDITIONER ... - CelicaTech
RADIATOR FAN AND AIR CONDITIONER (AUTOMATIC AIR CONDITIONER, FOR PUSH TYPE OF BLOWER CONTROL SW)FROM POWER SOURCE SYSTEM (SEE PAGE 52)R–LR–L40AHEATER15AGAUGER–LR–LBW–B22L44 44 4 4B5 3AAB4 121B–WBMAJ5JUNCTIONCONNECTOR(FOR HEATER)B4BLOWERMOTORBB–WHEATERRELAY5B–W B–WL–WBIQ3R–LB–W3IQ24IJ3B–WJ/BNO. 3L–WAA5B3BLOWER CONTROLRELAY45R–LR–L R–L R–LA5B–W1EIJ311H43AR–LR–LAJ4JUNCTIONCONNECTOR73R–LBABR–YLG311 C 1 A 7 A 10 C 16 C 4 C 17 C 15 CL–WA32 A , A33 B , A34 CAUTO A/C AMPLIFIERHR VM BLW FR TS S5 TP SGB–W24 IQ3 1 IQ214 IJ1 7 IJ313L–GLGLGW–BW–BIQ1BR–YBR–YBR–YOB–R12WL WLIQ312IQ3A24A/C SOLAR SENSORW–LW–LI11R–YR–YV–WYY6 2 1 4 3I11I11R–LV–WO–BW–LW–BOYB–RBB–WJ5JUNCTIONCONNECTOR(FOR HEATER)I5:USAI 8 : CANADA1MW–BA4B–WB6BLOWER RESISTOR14W–BW–B3W–B W–BW–BIJ3I8A 4 A 4A22A/C POWERTRANSISTORW–BW–BWARM COOLA29AIR MIX CONTROL SERVO MOTORIG180
- Page 2 and 3: R-LR-LR-LBR-LR-LR-LBA32 A , A33 B ,
- Page 4 and 5: R-LR-LR-LBR-LR-LR-LBVER DEF LOCKA/C
- Page 6 and 7: R-LR-LFROM POWER SOURCE SYSTEM (SEE
- Page 8 and 9: * MEDIUM SPEED OPERATION (OPERATION
- Page 10 and 11: : PARTS LOCATIONCODE SEE PAGE CODE
<strong>RADIATOR</strong> <strong>FAN</strong> <strong>AND</strong> <strong>AIR</strong> <strong>CONDITIONER</strong> (AUTOMATIC <strong>AIR</strong> <strong>CONDITIONER</strong>, FOR PUSH TYPE OF BLOWER CONTROL SW)FROM POWER SOURCE SYSTEM (SEE PAGE 52)R–LR–L40AHEATER15AGAUGER–LR–LBW–B22L44 44 4 4B5 3AAB4 121B–WBMAJ5JUNCTIONCONNECTOR(FOR HEATER)B4BLOWERMOTORBB–WHEATERRELAY5B–W B–WL–WBIQ3R–LB–W3IQ24IJ3B–WJ/BNO. 3L–WAA5B3BLOWER CONTROLRELAY45R–LR–L R–L R–LA5B–W1EIJ311H43AR–LR–LAJ4JUNCTIONCONNECTOR73R–LBABR–YLG311 C 1 A 7 A 10 C 16 C 4 C 17 C 15 CL–WA32 A , A33 B , A34 CAUTO A/C AMPLIFIERHR VM BLW FR TS S5 TP SGB–W24 IQ3 1 IQ214 IJ1 7 IJ313L–GLGLGW–BW–BIQ1BR–YBR–YBR–YOB–R12WL WLIQ312IQ3A24A/C SOLAR SENSORW–LW–LI11R–YR–YV–WYY6 2 1 4 3I11I11R–LV–WO–BW–LW–BOYB–RBB–WJ5JUNCTIONCONNECTOR(FOR HEATER)I5:USAI 8 : CANADA1MW–BA4B–WB6BLOWER RESISTOR14W–BW–B3W–B W–BW–BIJ3I8A 4 A 4A22A/C POWERTRANSISTORW–BW–BWARM COOLA29<strong>AIR</strong> MIX CONTROL SERVO MOTORIG180
R–LR–LR–LBR–LR–LR–LBA32 A , A33 B , A34 CAUTO A/C AMPLIFIERB/L F/D GND IG TEST TR OFF BSW10 A 8 A 15 A 6 A 18 C 5 C 4 B 23 CR–LRB–YW–BI3R–L12IQ1R–LR–LI1115IQ1G–YW–RG–BWG–WI11R6IQ1RRL–ORI11B–YR–YYYV–W2IQ114IQ1YI8V–WYA23I8A/C ROOM TEMP. SENSORY 2 1V–WR–LW–R7IQ15EA18IQ2YO–BW–BI11R–LO–BW–LW–L16IQ1W–LW–BI11W–BOOB–RB–RG–WRL–OB–YR–YW–BR–LR–LG–YW–LV–WG–BW1 2 3 4 7 6 55 A 21 A 20 A 7 A 11 B 3 CDEFMFROM TAIL FUSE(USA),RETRACT CONTROLRELAY (CANADA)WARM COOLFOOT/DEFG6AFOOTBI–LEVELFACEOFFA30 A18 A , A19 C , A21 B<strong>AIR</strong> VENT CONTROL SERVO MOTORA/C CONTROL ASSEMBLY181
<strong>RADIATOR</strong> <strong>FAN</strong> <strong>AND</strong> <strong>AIR</strong> <strong>CONDITIONER</strong> (AUTOMATIC <strong>AIR</strong> <strong>CONDITIONER</strong>, FOR PUSH TYPE OF BLOWER CONTROL SW)R–LR–LR–LBR–LR–LR–LBA32 A , A33 B , A34 CLO M1 M2 TAM HI TW BAUTOAUTO A/C AMPLIFIERAUTOIND FACE MAUTO FOOT5 A 12 A 4 A 6 C 11 A 20 C 24 C 7 B 3 A 10 B3 B 2 A 7 CFOOTINDVGRB–LY–BBR–WR–GLGL–YG–WP–LL–OL–OL–YG–WG–WI11I11RL–OL–OI11B–YB–YR–YR–YYYYA1A/C AMBIENTTEMP. SENSOR1 2Y–B4EA11Y–BIQ1G–WL–OL–YR–LR–LO–B3 1R–GW–BA27A/C WATER TEMP.SENSOR11 IQ15 IQ1 8 IQ1W–BOOB–RB–RVGRB–LBR–WLGL–YG–WP–LRL–OP–B4 B 3 B 10 B 9 B 8 B 7 B 8 A 6 B 9 A 10 A 24 ALO M1 M2 HI AUTO FACE BI–LEVELFOOT FOOT/DEFA18 A , A19 C , A21BA/C CONTROL ASSEMBLY182
R–LR–LR–LBR–LR–LR–LBVER DEF LOCKA/CA/CSWA32 A , A33 B , A34 CAUTO A/C AMPLIFIERA/CIND REC FRS TE FRSV21 C 9 A 25 C 2 C 1 B 8 B 9 C 8 C 19 C 11 B 6 B 2 B14 A 13 ARECINDFRSINDAMH AMCW–BR–YR–WP–GPR–YV–R6IQ2G–RY–W4IQ2B–YR–YI11I4V–R16IQ2V–RP–GYY11IQ2R–WR–L12IQ23IQ3G–R4 IQ13 IQ110IQ2I4W–GW–GW–BOI11W–BB–R11 A 25 A 12 C 11 C 6 C 18 A 19 A 2 B 5 B 1 B1 6 9 7 3 4A25A/C SYSTEM AMPLIFIERW–BW–BW–BB–YR–YPR–YV–RV–RW–GY–WY–LB–ROW–BR–LY–GL–BV–RW–GW–GY–LY–GL–B(SEALED)R–YV–RV–RPW–GW–BJ/BNO. 341E33A4 1ADEF A/C RECIRC FRESHA18 A , A19 C , A21 B A/C CONTROL ASSEMBLY10CJ6JUNCTIONCONNECTOR(FOR EARTH)AID183
<strong>RADIATOR</strong> <strong>FAN</strong> <strong>AND</strong> <strong>AIR</strong> <strong>CONDITIONER</strong> (AUTOMATIC <strong>AIR</strong> <strong>CONDITIONER</strong>, FOR PUSH TYPE OF BLOWER CONTROL SW)R–LR–LR–LFROM POWER SOURCE SYSTEM (SEE PAGE 52)R–L13IJ1R–L10IJ1V–R1EB2BA32 A , A33 B , A34 CAUTO A/C AMPLIFIER+B ACCV–RP–GYR–WV–RG–R1 C 12 CRL–R14IQ25IJ115IQ2R–LGRL–Y73A53AJ/B NO. 3V–RB124410AA/C2Y–R Y–R V–R14EB2GRL–YA5A/C PRESSURESW1 1E4 2E31E15ACIG &RADIO21HL–Y20ADOMEE10Y–RL–YW–G2A3A/CIDLE–UPVSVA6A/C WATERTEMP. SW1G–RR–WP–GY–R1L–YV–R26IJ19 IJ1 7 IJ1 15 IJ1 17 IJ11 IH1R–WP–GY–RY–L3W–GY–LL–Y131362M1R–LA17A/C AMPLIFIER16 14 9 5 15 18R4RECIRC/FRESH CONTROLSERVO MOTORG–RYY–GW–RW–RW–LY–BB–WW–BBB–W324 IH1 5 IH1 3 IH112 IJ16 IH141A26A/C THERMISTORW–RW–L12Y–B3B–W4A4A/CMAGNETCLUTCHW–BA4BTOIGNITER184
R–LR–LFROM POWER SOURCE SYSTEM (SEE PAGE 52)5 52 4A/C MAGNETCLUTCH RELAY3 15 5L–YB–WE23 EA1B–WL–R2MA2A/C CONDENSER<strong>FAN</strong> MOTORB–OE4B–OL–YB–W1B–W.30AFL CDS <strong>FAN</strong>7. 5AIGN30AFL RDI<strong>FAN</strong>2 2A7 1HBB–OB–O12D5 55 582E1L–YIJ1A/C CONDENSER<strong>FAN</strong> RELAY NO. 32 43 131 25 4A/C CONDENDER<strong>FAN</strong> RELAY NO 21243<strong>RADIATOR</strong> <strong>FAN</strong>RELAY NO. 162C5 5 5 5 552D1 2C22D42AL–Y8B–WW–BBBW–BW–B W–BE2E3B–RLG–BW–BLG–B3LG–BB–RW–B21W–BMA5A/C PRESSURESWR1<strong>RADIATOR</strong><strong>FAN</strong> MOTOR2B–W311 17LG–BLG–BIJ121 A13 B4B–YB–YIJ18 A7 B4B–WB–WI7IG1ACT ACA A/C10 A (W/ ECT)11 B (W/O ECT)W–B L–B L–B1112AB5 2CC2 A ,C3BCHECK CONNECTOR(FOR <strong>FAN</strong> CHECK)W4WATER TEMP. SW(FOR <strong>FAN</strong>S CONTROL)E7 A ,E7BENGINE <strong>AND</strong> ECTECUW–B5W–B2AEAEB185
<strong>RADIATOR</strong> <strong>FAN</strong> <strong>AND</strong> <strong>AIR</strong> <strong>CONDITIONER</strong> (AUTOMATIC <strong>AIR</strong> <strong>CONDITIONER</strong>, FOR PUSH TYPE OF BLOWER CONTROL SW)SYSTEM OUTLINE1. COOLING <strong>FAN</strong> OPERATIONWHEN THE IGNITION SW IS TURNED ON, THE CURRENT FROM IGN FUSE FLOWS TO TERMINAL 3 OF <strong>RADIATOR</strong> <strong>FAN</strong> RELAY NO. 1 →TERMINAL 4 → TERMINAL 3 OF THE A/C PRESSURE SW → TERMINAL 2 → TERMINAL 1 OF WATER TEMP. SW (FOR <strong>FAN</strong>S CONTROL)→ TERMINAL 2 (5S–FE) → GROUND, FROM TERMINAL 2 OF A/C <strong>FAN</strong> RELAY NO. 2 → TERMINAL 4 → TERMINAL 3 OF A/C PRESSURESW → TERMINAL 2 → TERMINAL 1 OF WATER TEMP. SW (FOR <strong>FAN</strong>S CONTROL) → TERMINAL 2 (5S–FE) → GROUND, CAUSINGRELAY NO. 1 <strong>AND</strong> RELAY NO. 2 OF EACH <strong>FAN</strong> TO TURN ON.* OPERATION AT LOW SPEEDWHEN THE A/C SW (A/C CONTROL ASSEMBLY) IS TURNED ON <strong>AND</strong> THE <strong>AIR</strong> <strong>CONDITIONER</strong> OPERATES, THE CURRENT FLOWSFROM GAUGE FUSE FLOWS TO TERMINAL 2 OF A/C MAGNET CLUTCH RELAY → TERMINAL 3 → TERMINAL 8 OF A/C AMPLIFIERCAUSING A/C MAGNET CLUTCH RELAY TO TURN ON.AT THAT TIME, THE CURRENT FROM GAUGE FUSE FLOWS TO TERMINAL 4 OF A/C MAGNET CLUTCH RELAY → TERMINAL 1 →TERMINAL 4 OF A/C MAGNET CLUTCH → GROUND, <strong>AND</strong> FROM TERMINAL 1 OF A/C MAGNET CLUTCH RELAY → TERMINAL 2 OF A/C<strong>FAN</strong> RELAY NO. 3 → TERMINAL 3 → GROUND.AS A RESULT, A/C MAGNET CLUTCH <strong>AND</strong> A/C <strong>FAN</strong> RELAY NO. 3 TURN ON <strong>AND</strong> THE CURRENT FLOWS FROM FL CDS <strong>FAN</strong> →TERMINAL 2 OF A/C CONDENSER <strong>FAN</strong> MOTOR → TERMINAL 1 → TERMINAL 4 OF A/C <strong>FAN</strong> RELAY NO. 3 → TERMINAL 1 → TERMINAL1 OF A/C <strong>FAN</strong> RELAY NO. 2 → TERMINAL 5 → TERMINAL 2 OF A/C CONDENSER <strong>FAN</strong> MOTOR → TERMINAL 1 → GROUND, FLOWINGTO EACH <strong>FAN</strong> MOTOR IN SERIES, CAUSING THE COOLING <strong>FAN</strong> TO ROTATE AT LOW SPEED.* OPERATION AT HIGH SPEEDDURING A/C OPERATION, WHEN THE PRESSURE OF A/C COMPRESSOR BECOMES HIGHER THAN NORMAL PRESSURE (MORETHAN 14.3 KG/CM 2 1401 KPA, 203 PSI), THE A/C PRESSURE SW TURNS OFF.AS A RESULT, <strong>FAN</strong> RELAY NO. 1 <strong>AND</strong> NO. 2 TURNS OFF <strong>AND</strong> THE CURRENT FLOWS FROM FL RDI <strong>FAN</strong> → TERMINAL 1 OF <strong>RADIATOR</strong><strong>FAN</strong> RELAY NO. 1 → TERMINAL 2 → TERMINAL 2 OF <strong>RADIATOR</strong> <strong>FAN</strong> MOTOR → TERMINAL 1 → GROUND, <strong>AND</strong> FROM FL CDS <strong>FAN</strong> →TERMINAL 2 OF A/C CONDENSER <strong>FAN</strong> MOTOR → TERMINAL 1 → TERMINAL 4 OF A/C <strong>FAN</strong> RELAY NO. 3 → TERMINAL 1 → TERMINAL1 OF A/C <strong>FAN</strong> RELAY NO. 2 → TERMINAL 3 → GROUND, FLOWING TO EACH <strong>FAN</strong> MOTOR IN PARALLEL CAUSING THE COOLING <strong>FAN</strong>TO ROTATE AT HIGH SPEED. WHEN THE ENGINE COOLANT TEMPERATURE BECOMES MORE THAN ABOUT 90° C (194°F), THEWATER TEMP. SW TURNS OFF <strong>AND</strong> THE SAME OPERATION AS ABOVE IS PERFORMED.2. HEATER BLOWER MOTOR OPERATION (PUSH TYPE BLOWER CONTROL SW (W/ AUTO A/C))CURRENT IS APPLIED AT ALL TIMES THROUGH THE HEATER FUSE TO TERMINAL 5 OF HEATER RELAY. WHEN THE IGNITION SW ISTURNED ON, CURRENT FLOWS THROUGH GAUGE FUSE TO TERMINAL 3 OF HEATER RELAY → TERMINAL 1 → TERMINAL HR OFA/C AUTO AMPLIFIER. AT THE SAME TIME, CURRENT ALSO FLOWS FROM GAUGE FUSE TO TERMINAL 5 OF A/C BLOWER CONTROLRELAY → TERMINAL 7 → TERMINAL FR OF A/C AUTO AMPLIFIER.* LOW SPEED OPERATION (OPERATION AT MANUAL)WHEN THE BLOWER SW (A/C CONTROL ASSEMBLY) IS MOVED TO LOW POSITION, SIGNALS ARE INPUT FROM TERMINAL C 3 OFTHE A/C CONTROL ASSEMBLY, TERMINAL BSW OF THE A/C AUTO AMPLIFIER <strong>AND</strong> TERMINAL B 4 OF THE A/C AUTO AMPLIFIER <strong>AND</strong>TERMINAL B 4 OF THE A/C CONTROL ASSEMBLY TO TERMINAL 10 OF THE A/C AUTO AMPLIFIER, CAUSING THE A/C AUTOAMPLIFIER TO OPERATE.CURRENT FLOWING TO TERMINAL HR OF A/C AUTO AMPLIFIER FLOWS TO TERMINAL GND OF A/C AUTO AMPLIFIER → GROUND<strong>AND</strong> TURNS THE HEATER RELAY ON.THIS CAUSES THE CURRENT TO TERMINAL 5 OF THE HEATER RELAY TO FLOW TO TERMINAL 4 OF HEATER RELAY → TERMINAL 2OF BLOWER MOTOR → MOTOR → TERMINAL 1 → TERMINAL 1 OF BLOWER RESISTOR → TERMINAL 4 → GROUND. CAUSING THEBLOWER MOTOR TO ROTATE AT LOW SPEED.* HIGH SPEED OPERATION (OPERATION AT MANUAL)WHEN THE BLOWER SW (A/C CONTROL ASSEMBLY) IS MOVED TO HI POSITION, SIGNALS ARE INPUT FROM TERMINAL C 3 OF A/CCONTROL ASSEMBLY, TERMINAL BSW OF A/C AUTO AMPLIFIER <strong>AND</strong> TERMINAL B 9 OF A/C CONTROL ASSEMBLY TO TERMINAL HIOF A/C AUTO AMPLIFIER, CAUSING THE A/C AUTO AMPLIFIER TO OPERATE.CURRENT TO TERMINAL HR OF THE AUTO AMPLIFIER THEN FLOWS TO TERMINAL GND OF A/C AUTO AMPLIFIER → GROUND,TURNING THE HEATER RELAY ON.AT THE SAME TIME, CURRENT FLOWING TO TERMINAL 5 OF THE A/C RELAY BOX FLOWS TO→ TERMINAL 7 OF A/C RELAY BOX →TERMINAL FR OF A/C AUTO AMPLIFIER → TERMINAL GND → GROUND, CAUSING THE BLOWER MOTOR TO ROTATE AT HIGHSPEED.186
* MEDIUM SPEED OPERATION (OPERATION AT MANUAL M1, M2)WHEN THE BLOWER SW (A/C CONTROL ASSEMBLY) IS MOVED TO M1 POSITION, A SIGNAL IS INPUT FROM TERMINAL B3 OF A/CCONTROL ASSEMBLY TO TERMINAL M1 OF A/C AUTO AMPLIFIER.THIS CAUSES TO CURRENT FLOWING TO TERMINAL HR OF THE A/C AUTO AMPLIFIER TO FLOW TO TERMINAL GND OF A/C AUTOAMPLIFIER → GROUND <strong>AND</strong> TURNS THE HEATER RELAY ON. SIMULTANEOUSLY, CURRENT FLOWING FROM TERMINAL BLW OF A/CAUTO AMPLIFIER TO TERMINAL 3 OF A/C POWER TRANSISTOR → TERMINAL 2 → GROUND CAUSES CURRENT FLOWING TO THEBLOWER MOTOR TO FLOW TO TERMINAL 5 OF HEATER RELAY → TERMINAL 4 → TERMINAL 2 OF BLOWER MOTOR → TERMINAL 1→ TERMINAL 1 OF POWER TRANSISTOR → TERMINAL 2 → GROUND, CAUSING TO BLOWER MOTOR ROTATE AT MEDIUM LOWSPEED.IF THE BLOWER SW (A/C CONTROL ASSEMBLY) IS MOVED TO M2 POSITION, THE CURRENT FLOW FROM TERMINAL BLW OF THEA/C AUTO AMPLIFIER TO TERMINAL 1 OF THE POWER TRANSISTOR BECOMES GREATER THAN FOR M1 <strong>AND</strong> CURRENT FLOWSMORE EASILY BETWEEN TERMINAL 1 <strong>AND</strong> TERMINAL 2 OF THE POWER TRANSISTOR, SO THE BLOWER MOTOR ROTATES ATMEDIUM HIGH SPEED.* AUTO FUNCTIONWHEN THE AUTO SW (A/C CONTROL ASSEMBLY) IS SELECTED, THE CURRENT FLOW IS THE SAME FOR MED POSITION, BUT THEA/C AUTO AMPLIFIER DECIDES THE APPROPRIATE <strong>AIR</strong> FLOW VOLUME ACCORDING TO THE SET TEMPERATURE <strong>AND</strong> TO INPUTSIGNALS FROM EACH SENSOR. BY CONTROLLING THE CURRENT FLOW FROM TERMINAL BLW OF THE A/C AUTO AMPLIFIER TOTERMINAL 3 OF POWER TRANSISTOR → TERMINAL 2 → GROUND, THE A/C AUTO AMPLIFIER CONTROLS THE BLOWER MOTORSTEPLESSLY.3. OPERATION OF RECIRC/FRESH CONTROL SERVO MOTOR(SWITCHING FROM FRESH TO RECIRC)WITH IGNITION SW TURNED ON. THE CURRENT FLOWS FROM GAUGE FUSE TO TERMINAL 1 OF RECIRC/FRESH CONTROL SERVOMOTOR. WHEN THE RECIRC/FRESH SW IS SWITCHED TO THE RECIRC SIDE, TO CURRENT FLOWS FROM TERMINAL 1 OFRECIRC/FRESH CONTROL SERVO MOTOR → TERMINAL 2 → TERMINAL A18 OF A/C CONTROL ASSEMBLY → TERMINAL B 5 →TERMINAL REC IND OF A/C AUTO AMPLIFIER → TERMINAL GND → GROUND, THE MOTOR ROTATES <strong>AND</strong> THE DAMPER MOVES TOTHE RECIRC SIDE. WHEN IT IS IN THE RECIRC POSITION, THE CURRENT IS CUT INSIDE THE SERVO MOTOR <strong>AND</strong> THE DAMPERSTOPS AT THAT POSITION.(SWITCHING FROM RECIRC TO FRESH)WITH IGNITION SW ON, WHEN THE RECIRC/FRESH SW IS SWITCHED TO THE FRESH SIDE, THE CURRENT FLOWS FROM TERMINAL1 OF RECIRC/FRESH CONTROL SERVO MOTOR → TERMINAL 3 → TERMINAL A19 OF A/C CONTROL ASSEMBLY → TERMINAL B 1 →TERMINAL FRS IND OF A/C AUTO AMPLIFIER → TERMINAL GND → GROUND, THE MOTOR ROTATES <strong>AND</strong> THE DAMPER MOVES TOTHE FRESH SIDE. WHEN IT IS IN THE FRESH POSITION, THE CURRENT IS CUT INSIDE THE SERVO MOTOR <strong>AND</strong> THE DAMPERSTOPS AT THAT POSITION.4. OPERATION OF <strong>AIR</strong> VENT MODE CONTROL SERVO MOTORWITH IGNITION SW TURNED ON, THE CURRENT FLOWS FROM GAUGE FUSE TO TERMINAL 5 OF <strong>AIR</strong> VENT MODE CONTROL SERVOMOTOR → TERMINAL 6 → GROUND, <strong>AND</strong> THE DAMPER MOVES TO THE POSITION OF THE MODE SELECTION SW OF THE CONTROLASSEMBLY SWITCH IS ON.WHEN THE MODE SELECTION SW OF A/C CONTROL ASSEMBLY IS MOVED TO DEF POSITION FROM THE DAMPER IN THE FACEPOSITION, THE CURRENT FLOWS FROM TERMINAL 7 OF <strong>AIR</strong> VENT MODE CONTROL SERVO MOTOR TO TERMINAL A 25 OF A/CCONTROL ASSEMBLY → TERMINAL C10 → GROUND.AS A RESULT, THE SERVO MOTOR OPERATES UNTIL THE DAMPER REACHES DEF POSITION.WHEN THIS OCCURS THE CURRENT TO THE A/C CONTROL ASSEMBLY IS SHUT OFF <strong>AND</strong> ROTATION OF THE MOTOR STOPS.SWITCHING TO OTHER MODES IS CONTROLLED BY THE SERVO MOTOR ACCORDING THE FLOWING CURRENT:1. FOOT/DEF POSITION: THE CURRENT FLOWS FROM TERMINAL 4 OF SERVO MOTOR TO TERMINAL A 11 OF A/C CONTROLASSEMBLY.2. FOOT POSITION: THE CURRENT FLOWS FROM TERMINAL 3 OF SERVO MOTOR TO TERMINAL A 10 OF A/C CONTROLASSEMBLY.3. BI–LEVEL POSITION: THE CURRENT FLOWS FROM TERMINAL 2 OF SERVO MOTOR TO TERMINAL A 9 OF A/C CONTROLASSEMBLY.5. OPERATION OF <strong>AIR</strong> MIX CONTROL SERVO MOTORWHEN THE TEMPERATURE CONTROL VOLUME IS TURNED TO THE COOL SIDE, A SIGNAL IS INPUT TO TERMINAL TEST OF A/CAUTO AMPLIFIER FROM TERMINAL A21 OF A/C CONTROL ASSEMBLY.AS A RESULT, A SIGNAL IS OUTPUT FROM TERMINAL AMH OF A/C AUTO AMPLIFIER TO TERMINAL 3 OF A/C SYSTEM AMPLIFIER<strong>AND</strong> THE CURRENT FLOWING TO TERMINAL 7 OF A/C SYSTEM AMPLIFIER FROM THE GAUGE FUSE FLOWS FROM TERMINAL 1 OFA/C SYSTEM AMPLIFIER → TERMINAL 2 OF <strong>AIR</strong> MIX CONTROL SERVO MOTOR → TERMINAL 6 → IF A/C SYSTEM AMPLIFIER →TERMINAL 9 → GROUND. CAUSING THE <strong>AIR</strong> MIX CONTROL SERVO MOTOR TO ROTATE.AT THIS TIME IS INPUT THE DAMPER OPENING ANGLE FROM TERMINAL 4 OF SERVO MOTOR TO TERMINAL TP OF A/C AUTOAMPLIFIER THIS IS USED TO DETERMINE THE DAMPER STOP POSITION <strong>AND</strong> MAINTAIN THE SET TEMPERATURE.WHEN THE TEMPERATURE CONTROL VOLUME IS TURNED TO THE WARM SIDE, IN A/C SYSTEM AMPLIFIER THE CURRENT FLOWSFROM SERVO MOTOR → TERMINAL 6 OF A/C SYSTEM AMPLIFIER → TERMINAL 6 OF <strong>AIR</strong> MIX CONTROL SERVO MOTOR → MOTOR→ TERMINAL 2 → TERMINAL 1 OF A/C SYSTEM AMPLIFIER → TERMINAL 9 → GROUND, ROTATING THE MOTOR IN REVERSE <strong>AND</strong>SWITCHING THE DAMPER FROM COOL TO WARM SIDE.187
<strong>RADIATOR</strong> <strong>FAN</strong> <strong>AND</strong> <strong>AIR</strong> <strong>CONDITIONER</strong> (AUTOMATIC <strong>AIR</strong> <strong>CONDITIONER</strong>, FOR PUSH TYPE OF BLOWER CONTROL SW)SYSTEM OUTLINE6. <strong>AIR</strong> <strong>CONDITIONER</strong> OPERATIONTHE A/C AMPLIFIER RECEIVES VARIOUS SIGNALS, THE ENGINE RPM SIGNAL FROM THE IGNITER, OUTLET TEMPERATURE SIGNALFROM THE A/C THERMISTER, COOLANT TEMPERATURE FROM THE WATER TEMP. SENSOR, <strong>AND</strong> THE LOCK SIGNAL FROM THE A/CCOMPRESSOR, ETC.WHEN THE ENGINE IS STARTED <strong>AND</strong> THE A/C SW (A/C CONTROL ASSEMBLY) IS TURNED ON, A SIGNAL IS INPUT TO TERMINAL A/CS/W OF A/C AUTO AMPLIFIER FROM TERMINAL C12 OF A/C CONTROL ASSEMBLY. WHEN THIS HAPPENS, A SIGNALS IS OUTPUTFROM TERMINAL A/C OF A/C AUTO AMPLIFIER TO TERMINAL 3 OF A/C AMPLIFIER.AS A RESULT, THE CURRENT FLOWING FROM TERMINAL 3 OF A/C MAGNET CLUTCH RELAY TO TERMINAL 8 OF A/C AMPLIFIERFLOWS FROM TERMINAL 15 OF A/C AMPLIFIER TO GROUND <strong>AND</strong> TURNS IN THE MAGNET CLUTCH RELAY.BECAUSE THE MAGNET CLUTCH IS ON, THE A/C COMPRESSOR OPERATES, CAUSING THE CURRENT FLOWING FROM A/C IDLE–UPVSV TO TERMINAL 6 OF A/C AMPLIFIER TO FLOW TO TERMINAL 15 OF A/C AMPLIFIER → GROUND, <strong>AND</strong> TURNS ON THE VSV TOAVOID LOWERING THE ENGINE RPM DURING <strong>AIR</strong> <strong>CONDITIONER</strong> OPERATION.WHEN ANY OF THE FOLLOWING SIGNALS ARE INPUT TO THE A/C AMPLIFIER, THE AMPLIFIER OPERATES TO TURN OFF THE <strong>AIR</strong><strong>CONDITIONER</strong>:∗ ENGINE HIGH RPM SIGNAL∗ COOLANT HIGH TEMP. SIGNAL IS HIGH.∗ A SIGNAL THAT THE TEMPERATURE AT THE <strong>AIR</strong> OUTLET IS LOW.∗ A SIGNAL THAT THERE IS A LARGE DIFFERENCE BETWEEN ENGINE RPM <strong>AND</strong> COMPRESSOR RPM∗ A SIGNAL THAT THE REFRIGERANT PRESSURE IS ABNORMALLY HIGH OR LOW.SERVICE HINTSA 4 A/C MAGNET CLUTCH4–GROUND : APPROX. 3.7 A 5 A/C PRESSURE SW3–2 : OPEN ABOVE APPROX. 13.5 KG/CM 2 192 PSI, 1323 KPA)CLOSED BELOW APPROX. 10 KG/CM 2 142 PSI, 980 KPA)1–4 : OPEN WITH PRESSURE LESS THAN 2.1 KG/CM 2 ( 30 PSI, 206 KPA ) OR ABOVE 27 KG/CM 2 (384 PSI, 2648 KPA)A17 A/C AMPLIFIER8–15 : CONTINUITY WITH A/C SW (A/C CONTROL ASSEMBLY) ON <strong>AND</strong> IGNITION SW AT ON POSITION14–15 : ALWAYS CONTINUITY14–GROUND: ALWAYS CONTINUITY15–GROUND: ALWAYS CONTINUITY13–GROUND: APPROX. 12 VOLTS WITH IGNITION SW ONA23 A/C ROOM TEMP. SENSOR1–2 : APPROX. 1.7 KΩ AT 25°C (77°F)A26 A/C THERMISTOR1–2, 3–4 : APPROX. 4852 Ω AT 0°C (32°F)APPROX. 2341 Ω AT 15°C (39°F)APPROX. 1500 Ω AT 25°C (77°F)A29 <strong>AIR</strong> MIX CONTROL SERVO MOTOR2–GROUND : APPROX. 12 VOLTS WITH TEMPERATURE CONTROL VOLUME AT WARM TO COOL POSITION6–GROUND : APPROX. 12 VOLTS WITH TEMPERATURE CONTROL VOLUME AT COOL TO WARM POSITION1–3 : ALWAYS APPROX. 6 KΩA32(A), A33(B) A34(C) AUTO A/C AMPLIFIERB–GROUND : APPROX. 12 VOLTSIG–GROUND : APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITIONHR–GROUND : CONTINUITY WITH BLOWER SW (A/C CONTROL ASSEMBLY) ON OR AUTO SW ONS5–GROUND : APPROX. 5 VOLTS WITH IGNITION SW ONSG–GROUND : ALWAYS CONTINUITYREC–GROUND : APPROX. 12 VOLTS WITH A/C CONTROL ASSEMBLY AT RECIRC POSITIONFRS–GROUND : APPROX. 12 VOLTS WITH A/C CONTROL ASSEMBLY AT FRESH POSITIONGND–GROUND: ALWAYS CONTINUITYB 3 BLOWER CONTROL RELAY3–4 : CLOSED WITH BLOWER SW (A/C CONTROL ASSEMBLY) AT ON POSITIONB 6 BLOWER RESISTOR1–4 : APPROX. 2.4 ΩW 4 WATER TEMP. SW (FOR <strong>FAN</strong>S CONTROL)1–2 : OPEN ABOVE APPROX. 90°C (194°F)CLOSED BELOW APPROX. 83°C (181.4°F)188
: PARTS LOCATIONCODE SEE PAGE CODE SEE PAGE CODE SEE PAGEA 1 26 (5S–FE) A24 28 C 2 A 28A 2 26 (5S–FE) A25 28 C 3 B 28A 3 26 (5S–FE) A26 28 E 7 A 29A 4 26 (5S–FE) A27 28 E 7 B 29A 5 26 (5S–FE) A29 28 J 4 29A 6 26 (5S–FE) A30 28 J 5 29A17 28 A32 A 28 J 6 29A18 A 28 A33 B 28 R 1 26 (5S–FE)A19 C 28 A34 C 28 R 4 29A21 B 28 B 3 28 W 4 26 (5S–FE)A22 28 B 4 28A23 28 B 6 28: RELAY BLOCKSCODE SEE PAGE RELAY BLOCKS (RELAY BLOCK LOCATION)4 24 R/B NO. 4 (RIGHT KICK PANEL)5 24 R/B NO. 5 (ENGINE COMPARTMENT FRONT RIGHT): JUNCTION BLOCK <strong>AND</strong> WIRE HARNESS CONNECTORCODE SEE PAGE JUNCTION BLOCK <strong>AND</strong> WIRE HARNESS (CONNECTOR LOCATION)1A1E18 COWL WIRE <strong>AND</strong> J/B NO. 1 (LEFT KICK PANEL)1H 18 ENGINE ROOM MAIN WIRE <strong>AND</strong> J/B NO. 1 (LEFT KICK PANEL)2A 20 ENGINE ROOM MAIN WIRE <strong>AND</strong> J/B NO. 2 (NEAR THE BATTERY)2C 20 ENGINE WIRE <strong>AND</strong> J/B NO. 2 (NEAR THE BATTERY)2D2E20 ENGINE ROOM MAIN WIRE <strong>AND</strong> J/B NO. 2 (NEAR THE BATTERY)3A 22 COWL WIRE <strong>AND</strong> J/B NO. 3 (BEHIND COMBINATION METER): CONNECTOR JOINING WIRE HARNESS <strong>AND</strong> WIRE HARNESSCODE SEE PAGE JOINING WIRE HARNESS <strong>AND</strong> WIRE HARNESS (CONNECTOR LOCATION)EA132 (5S–FE)34 (4A–FE)COWL WIRE <strong>AND</strong> ENGINE ROOM MAIN WIRE (FRONT SIDE OF RIGHT FRONT FENDER)EB232 (5S–FE)34 (4A–FE)ENGINE WIRE <strong>AND</strong> COWL WIRE (REAR SIDE OF RIGHT FRONT FENDER)IG1 36 ENGINE WIRE <strong>AND</strong> COWL WIRE (UNDER THE ENGINE ECU)IH1 36 ENGINE WIRE <strong>AND</strong> A/C NO. 1 WIRE (BEHIND THE GLOVE BOX)IJ1IJ336 COWL WIRE <strong>AND</strong> A/C NO. 1 WIRE (BEHIND THE GLOVE BOX)IQ1IQ2 36 COWL WIRE <strong>AND</strong> A/C NO. 2 WIRE (BESIDE HEATER UNIT)IQ3: GROUND POINTSCODE SEE PAGE GROUND POINTS LOCATIONEA32 (5S–FE)34 (4A–FE)FRONT RIGHT FENDEREB32 (5S–FE)34 (4A–FE)FRONT LEFT FENDERID 36 LEFT KICK PANELIG 36 R/B NO. 4 SET BOLT: SPLICE POINTSCODE SEE PAGE WIRE HARNESS WITH SPLICE POINTS CODE SEE PAGE WIRE HARNESS WITH SPLICE POINTSE232 (5S–FE) E10 34 (4A–FE)34 (4A–FE) I 3E332 (5S–FE)I 4 36ENGINE ROOM MAIN WIRE34 (4A–FE)I 5COWL WIREE432 (5S–FE) I 7 36 ENGINE WIRE34 (4A–FE) I 8 36 COWL WIREE10 32 (5S–FE) COWL WIRE I11 36 A/C NO. 2 WIRE189
<strong>RADIATOR</strong> <strong>FAN</strong> <strong>AND</strong> <strong>AIR</strong> <strong>CONDITIONER</strong> (AUTOMATIC <strong>AIR</strong> <strong>CONDITIONER</strong>, FOR PUSH TYPE OF BLOWER CONTROL SW)190