National Mineral Policy 2006 - Department of Mines

National Mineral Policy 2006 - Department of Mines National Mineral Policy 2006 - Department of Mines

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Most magnetite findings are entirely incidental and since, unlike haematite, magnetite doesnot occur with specified groups of rocks, not even an estimate is available. It has been arguedbefore the Committee that India’s current resource estimates were based on a 50 metre (Max)Type-II series horizon. With the advent of satellite imagery, aero-magnetic data techniques,modern core-drilling methodology, a Type-I + Type-II series horizon of up to 500 metres andtaking into account beneficiation potential of low grades, the resources can rise up to 40–50billion tonnes, matching that of Australia and Brazil.7.30 In the UNFC system, the cut-off grade for estimating haematite resources has beentaken as 55 per cent Fe component and above. If the cut-off grade is reduced to say 45 percent Fe, the iron ore resources will increase. With the modern beneficiation technology usedfor improving the quality of magnetite ore, it should also be possible to utilise haematite ironore of 45 per cent Fe and above through beneficiation. Therefore, the resources would behigher than shown above.7.31 At this point, we may also deal with the issue of magnetite vs. haematite. Asmentioned above, the main distinguishing feature of magnetite ore is that the Fe content islow. Most of China’s huge reserves are magnetite and the average Fe content is only 35 percent. Yet China uses all its magnetite ore by beneficiating it to the grade required for makingsteel. The cost of beneficiated magnetite ore locally produced in China is not too far abovethe cost of imported haematite iron ore from Brazil, Australia, and India. Instead of persistingwith existing technologies and depending on haematite ore, the Indian steel industry of thefuture is likely to recognise the vast potential for magnetite in the country and make thenecessary adjustment in the production processes. Besides, only about 20 per cent of thecountry’s hard rock area is under forest cover and in any case, the SDF proposed in Chapter 3should make it possible to overcome the problem of extracting iron ore from areas underforest cover.7.32 The Committee recognised that all 23.58 billion tonnes of resources may not turn outto be mineable, but it took into account the fact that with exploration, particularly explorationon the basis of improved techniques, which would become available in India once thesuggested changes in the law and policy is carried out, the resources would increase. Theresource estimates would also increase for haematite if the Fe content cut-off is lowered from55 per cent to 45 per cent. For the present, it would be quite safe to take 23.58 billion tonnes152

as the basis for determining the adequacy of resources in the country. However, to determinethe adequacy of resources the demand side also needs to be looked at. The demand for ironore is a function of the demand for steel. The thumb-rule for ratio of iron ore to steel is 1.6:1.The world produces 1 billion tonnes of steel a year, for which it needs 1.6 billion tonnes ofiron ore. The world’s iron ore reserves are estimated to be 370 billion tonnes. So evenignoring the aspect of new finds, the world has resources for 230 years at current levels ofproduction. Similarly, according to the National Steel Policy document, India produced 35million tonnes of steel, for which it needed 54 million tonnes of iron ore. At 110 milliontonnes of steel as envisioned by the Ministry of Steel for 2020, India will need 176 milliontonnes of iron ore every year for the local industry. At the 2004–05 rate of production of 142million tonnes per annum, the depletion of iron ore reserves would be about 2 billion tonnesuntil 2020, leaving a balance of 21.58 billion tonnes. If the domestic production grows andthe exports also rise to 100 million tonnes by that year the level of resources would be about21 billion tonnes in 2020. On the basis of these estimates, the annual depletion of reserveswould be 276 million tonnes beyond 2020. At this rate, in 2020, India would have enoughreserves for about 75 years. In this calculation, we do not take into account either the furtherincrease in domestic steel capacity or the new finds of reserves beyond 2020.7.33 Consumption of steel rises with the demand for housing, other commercialconstruction, and infrastructure. The consumption pattern of steel in India, China, and SouthKorea is shown in Table 7.5.Table 7.5: Steel Consumption Pattern in India, China, and South Korea(per cent)Sector India China South KoreaConstruction 61 55 40Capital Goods/Machinery 11 17 11Consumer Durables 5 2 7Automobiles 8 5 20Ship building -- -- 18Others 15 21 4Total 100 100 100Source: Papers presented in INDIA/IISI/OECD Workshop, New Delhi, 16 and 17 May 2006.It is argued that once the construction boom in the country is over then its steel requirementstabilises, as it mainly needs steel for maintaining its housing and industrial base. In 2003, theper capita consumption of steel in the US was 337 kg, in Europe (16 countries) it was 361 kg,153

Most magnetite findings are entirely incidental and since, unlike haematite, magnetite doesnot occur with specified groups <strong>of</strong> rocks, not even an estimate is available. It has been arguedbefore the Committee that India’s current resource estimates were based on a 50 metre (Max)Type-II series horizon. With the advent <strong>of</strong> satellite imagery, aero-magnetic data techniques,modern core-drilling methodology, a Type-I + Type-II series horizon <strong>of</strong> up to 500 metres andtaking into account beneficiation potential <strong>of</strong> low grades, the resources can rise up to 40–50billion tonnes, matching that <strong>of</strong> Australia and Brazil.7.30 In the UNFC system, the cut-<strong>of</strong>f grade for estimating haematite resources has beentaken as 55 per cent Fe component and above. If the cut-<strong>of</strong>f grade is reduced to say 45 percent Fe, the iron ore resources will increase. With the modern beneficiation technology usedfor improving the quality <strong>of</strong> magnetite ore, it should also be possible to utilise haematite ironore <strong>of</strong> 45 per cent Fe and above through beneficiation. Therefore, the resources would behigher than shown above.7.31 At this point, we may also deal with the issue <strong>of</strong> magnetite vs. haematite. Asmentioned above, the main distinguishing feature <strong>of</strong> magnetite ore is that the Fe content islow. Most <strong>of</strong> China’s huge reserves are magnetite and the average Fe content is only 35 percent. Yet China uses all its magnetite ore by beneficiating it to the grade required for makingsteel. The cost <strong>of</strong> beneficiated magnetite ore locally produced in China is not too far abovethe cost <strong>of</strong> imported haematite iron ore from Brazil, Australia, and India. Instead <strong>of</strong> persistingwith existing technologies and depending on haematite ore, the Indian steel industry <strong>of</strong> thefuture is likely to recognise the vast potential for magnetite in the country and make thenecessary adjustment in the production processes. Besides, only about 20 per cent <strong>of</strong> thecountry’s hard rock area is under forest cover and in any case, the SDF proposed in Chapter 3should make it possible to overcome the problem <strong>of</strong> extracting iron ore from areas underforest cover.7.32 The Committee recognised that all 23.58 billion tonnes <strong>of</strong> resources may not turn outto be mineable, but it took into account the fact that with exploration, particularly explorationon the basis <strong>of</strong> improved techniques, which would become available in India once thesuggested changes in the law and policy is carried out, the resources would increase. Theresource estimates would also increase for haematite if the Fe content cut-<strong>of</strong>f is lowered from55 per cent to 45 per cent. For the present, it would be quite safe to take 23.58 billion tonnes152

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