INSTALLATION MANUAL RC-2B RC-3B RC-4B RC-5B RC ... - Maxon
INSTALLATION MANUAL RC-2B RC-3B RC-4B RC-5B RC ... - Maxon INSTALLATION MANUAL RC-2B RC-3B RC-4B RC-5B RC ... - Maxon
TABLE OF CONTENTSWARNINGS ........................................................................................................................... 3SAFETY INSTRUCTIONS .................................................................................................... 3INTRODUCTION ...................................................................................................................4UNIT AS SHIPPED ................................................................................................................5INSTALLATION OF UNIT ...................................................................................................... 6WELDING TO FLATBED ......................................................................................................11HYDRAULIC PIPE INSTALLATION .................................................................................... 12ATTACH OPTIONAL BATTERY BOX & FRAME TO VEHICLE (IF EQUIPPED) ................ 13POWER PACK INSTALLATION .......................................................................................... 19FUSED POWER CABLE ..................................................................................................... 22PUMP WIRING CAM CLOSER ........................................................................................... 23PUMP WIRING HYDRAULIC CLOSER .............................................................................. 24ADD HYDRAULIC FLUID .................................................................................................... 25FINAL ADJUSTMENTS ....................................................................................................... 27ATTACH DECALS ............................................................................................................... 29OPTIONS ............................................................................................................................ 31RCT LIGHT INSTALLATION ................................................................................................ 31HAND PUMP OPTION FOR CAM CLOSER ....................................................................... 33RECOMMENDED LIFTGATE POWER CONFIGURATION ................................................ 3411921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-7713FIXED RAMP INSTALLATION, 6” ....................................................................................... 36FIXED RAMP INSTALLATION, 12” ..................................................................................... 37CART STOP & DUAL CART STOP RAMP INSTALLATION ................................................ 38HINGED RAMP INSTALLATION (STEEL) .......................................................................... 39HINGED RAMP INSTALLATION (ALUMINUM)................................................................... 402
Comply with the following WARNINGS and SAFETY INSTRUCTIONS while installingLiftgates. See Operation Manual for operating safety requirements.WARNINGS• Do not stand, or allow obstructions, under the platform when lowering the Liftgate. Be sure yourfeet are clear of the Liftgate.• Keep fingers, hands, arms, legs, and feet clear of moving Liftgate parts (and platformedges) when operating the Liftgate.• Correctly stow platform when not in use. Extended platforms could create a hazard forpeople and vehicles passing by.• Make sure vehicle battery power is disconnected while installing Liftgate. Connect vehiclebattery power to the Liftgate only when installation is complete or as required in the installationinstructions.SAFETY SAFETY INSTRUCTIONS INSTRUCTIONS• Comply with all WARNING and instruction decals attached to the Liftgate.• Keep decals clean and legible. If decals are illegible or missing, replace them. Free replacementdecals are available from Maxon Customer Service.• Consider the safety and location of bystanders and location of nearby objects when operating theLiftgate. Stand to one side of the platform while operating the Liftgate• Do not allow untrained persons to operate the Liftgate.!WARNING• If it is necessary to stand on the platform while operating the Liftgate, keep your feet and anyobjects clear of the inboard edge of the platform. Your feet or objects on the platform can becometrapped between the platform and the Liftgate extension plate.• Never perform unauthorized modifi cations on the Liftgate. Modifi cations may result in early failureof the Liftgate and may create hazards for Liftgate operators and maintainers.• Recommended practices for welding on steel parts are contained in the current AWS (AmericanWelding Society) D1.1 Structural Welding Code - Steel. Damage to Liftgate and/or vehicle, andpersonal injury can result from welds that are done incorrectly.• Read and understand the instructions in this Installation Manual before installing Liftgate.• Before operating the Liftgate, read and understand the operating instructions in OperationManual.• Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing whileperforming maintenance on the Liftgate and handling the battery. Debris from drilling and contactwith battery acid may injure unprotected eyes and skin.• Be careful working by an automotive type battery. Make sure the work area is well ventilated andthere are no fl ames or sparks near the battery. Never lay objects on the battery that can short theterminals together. If battery acid gets in your eyes, immediately seek fi rst aid. If acid gets on yourskin, immediately wash it off with soap and water.• If an emergency situation arises (vehicle or Liftgate) while operating the Liftgate, release the controlswitch to stop the Liftgate.• A correctly installed Liftgate operates smoothly and reasonably quiet. The only noticeable noiseduring operation comes from the power unit while the platform is raised and lowered. Listen forscraping, grating and binding noises and correct the problem before continuing to operate Liftgate.11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77133
- Page 1: M-90-1REV. HOCTOBER 2012INSTALLATIO
- Page 5 and 6: UNIT AS SHIPPEDDo not remove stands
- Page 7 and 8: INSTALLATION OF UNIT - ContinuedCor
- Page 9 and 10: INSTALLATION OF UNIT - ContinuedTyp
- Page 11 and 12: WELDING TO FLATBEDThe column assemb
- Page 13 and 14: ATTACH OPTIONAL BATTERY BOX & FRAME
- Page 15 and 16: ATTACH OPTIONAL BATTERY BOX & FRAME
- Page 17 and 18: ATTACH OPTIONAL BATTERY BOX & FRAME
- Page 19 and 20: POWER PACK INSTALLATIONTRUCK BODIES
- Page 21 and 22: POWER PACK INSTALLATION - Continued
- Page 23 and 24: PUMP WIRING CAM CLOSERTOGGLESWITCH1
- Page 25 and 26: ADD HYDRAULIC FLUIDCAUTIONKeep dirt
- Page 27 and 28: FINAL ADJUSTMENTSFill the system wi
- Page 29 and 30: ATTACH DECALSNOTE: Ensure there is
- Page 31 and 32: OPTIONSRCT LIGHT INSTALLATIONALL RC
- Page 33 and 34: OPTIONSHAND PUMP OPTION FOR CAM CLO
- Page 35 and 36: RECOMMENDED LIFTGATE POWER CONFIGUR
- Page 37 and 38: FIXED RAMP INSTALLATION, 12”Lower
- Page 39 and 40: HINGED RAMP INSTALLATION (STEEL)7/8
Comply with the following WARNINGS and SAFETY INSTRUCTIONS while installingLiftgates. See Operation Manual for operating safety requirements.WARNINGS• Do not stand, or allow obstructions, under the platform when lowering the Liftgate. Be sure yourfeet are clear of the Liftgate.• Keep fingers, hands, arms, legs, and feet clear of moving Liftgate parts (and platformedges) when operating the Liftgate.• Correctly stow platform when not in use. Extended platforms could create a hazard forpeople and vehicles passing by.• Make sure vehicle battery power is disconnected while installing Liftgate. Connect vehiclebattery power to the Liftgate only when installation is complete or as required in the installationinstructions.SAFETY SAFETY INSTRUCTIONS INSTRUCTIONS• Comply with all WARNING and instruction decals attached to the Liftgate.• Keep decals clean and legible. If decals are illegible or missing, replace them. Free replacementdecals are available from <strong>Maxon</strong> Customer Service.• Consider the safety and location of bystanders and location of nearby objects when operating theLiftgate. Stand to one side of the platform while operating the Liftgate• Do not allow untrained persons to operate the Liftgate.!WARNING• If it is necessary to stand on the platform while operating the Liftgate, keep your feet and anyobjects clear of the inboard edge of the platform. Your feet or objects on the platform can becometrapped between the platform and the Liftgate extension plate.• Never perform unauthorized modifi cations on the Liftgate. Modifi cations may result in early failureof the Liftgate and may create hazards for Liftgate operators and maintainers.• Recommended practices for welding on steel parts are contained in the current AWS (AmericanWelding Society) D1.1 Structural Welding Code - Steel. Damage to Liftgate and/or vehicle, andpersonal injury can result from welds that are done incorrectly.• Read and understand the instructions in this Installation Manual before installing Liftgate.• Before operating the Liftgate, read and understand the operating instructions in OperationManual.• Wear appropriate safety equipment such as protective eyeglasses, faceshield and clothing whileperforming maintenance on the Liftgate and handling the battery. Debris from drilling and contactwith battery acid may injure unprotected eyes and skin.• Be careful working by an automotive type battery. Make sure the work area is well ventilated andthere are no fl ames or sparks near the battery. Never lay objects on the battery that can short theterminals together. If battery acid gets in your eyes, immediately seek fi rst aid. If acid gets on yourskin, immediately wash it off with soap and water.• If an emergency situation arises (vehicle or Liftgate) while operating the Liftgate, release the controlswitch to stop the Liftgate.• A correctly installed Liftgate operates smoothly and reasonably quiet. The only noticeable noiseduring operation comes from the power unit while the platform is raised and lowered. Listen forscraping, grating and binding noises and correct the problem before continuing to operate Liftgate.11921 Slauson Ave. Santa Fe Springs, CA. 90670 (800) 227-4116 FAX (888) 771-77133