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Out-of-Specification Results - European Compliance Academy

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<strong>Out</strong>-<strong>of</strong>-<strong>Specification</strong> <strong>Results</strong>14-15 June 2010, Prague, CzechRepublicLearning ObjectivesFDA’s final Guidance for Industry titled “Investigating<strong>Out</strong>-<strong>of</strong>-<strong>Specification</strong> (OOS) Test <strong>Results</strong> for PharmaceuticalProduction” published in October 2006 addressesissues, such as:••••Responsibilities <strong>of</strong> the analyst and supervisorRetestingResamplingThe appropriate and inappropriate use <strong>of</strong> averagingtest resultsStatistical outlier tests•This OOS Guidance covers many points that are relevantto the investigations to be started in pharmaceutical laboratoriesonce OOS results have occured.The key elements <strong>of</strong> this final FDA OOS Guidance fromOctober 2006 will be presented and discussed at thiscourse.Since the <strong>of</strong>ten cited Barr ruling (Wolin Judgement) <strong>of</strong>February 1993 pharmaceutical companies all around theworld have implemented procedures and strategies onhow to deal with results that do not comply with theirpredetermined specifications. Although 15 years havepassed since that judgement, the investigation <strong>of</strong> OOSresults is still a hot topic in FDA inspections. The incorrecthandling and investigation <strong>of</strong> OOS results is a continuingsource <strong>of</strong> 483 citations and Warning Letters.In the everyday practice <strong>of</strong> analytical laboratories thereare still uncertainties with regard to the GMP-complianthandling <strong>of</strong> OOS results and investigations.This GMP Education Course will <strong>of</strong>fer you practical solutionson how to deal with OOS or atypical results in yourlaboratory.Key elements <strong>of</strong> this Education Course are Workshops.On both days workshops are <strong>of</strong>fered to make this courseas practice-oriented as possible. The instructors will provideworkshop attendees with example problems to besolved, case studies and true industry examples.Target GroupThis course is intended for all levels <strong>of</strong> technical andmanagerial personnel dealing with out-<strong>of</strong>-specificationresults, including analytical laboratories, contract laboratoriesand employees in the Quality Assurance/QualityControl.ModeratorDr Christopher BurgessBurgess Analytical Consultancy, Barnard Castle, UKProgrammeIntroduction to the Investigation <strong>of</strong> OOS Test <strong>Results</strong>• Barr case as starting point <strong>of</strong> the OOS regulations• Restriction in scope <strong>of</strong> new guidance• Positioning <strong>of</strong> the new guidance in the context <strong>of</strong> riskbasedCGMPs and ICH Q10• UPS General Chapter and FDA• Key discussion points from the PDA OOS ExpertWorking GroupDr Christopher Burgess, Burgess Analytical ConsultancyEvaluation <strong>of</strong> OOS Test <strong>Results</strong> in Quality Control Laboratories• How to appropriately investigate the OOS problems• Identification <strong>of</strong> OOS results• <strong>Specification</strong>s• Reportable value• Isolation/invalidation <strong>of</strong> initial OOS results• Number <strong>of</strong> retests• Initial phase <strong>of</strong> laboratory investigation• When should you inform QA and Production?• Evaluation• Strategies on how to avoid OOS <strong>Results</strong> in the Lab- Equipment qualification- Method validation – robustness testing- System suitability tests- Effective prevention strategiesDr Olaf Kunze, CSL Behring GmbHDocumentation <strong>of</strong> OOS <strong>Results</strong> and Trend Analyses• FDA expectations on OOS documentation• Reporting <strong>of</strong> OOS results in quality and productreview• Documentation and raw data handling in case <strong>of</strong>abandoned tests, apparent errors or assignable causes• Link <strong>of</strong> OOS investigations with deviation and CAPAsystem- Use <strong>of</strong> control charts- Trend analysis• Retesting protocol and documentation• Presenting OOS results in FDA inspectionsDr Bernd Renger, Vetter Pharma-Fertigung GmbHFDA’s “Guidance for Industry Investigating <strong>Out</strong>-<strong>of</strong>-<strong>Specification</strong> (OOS) Test <strong>Results</strong> for PharmaceuticalProduction”• FDA’s position on data integrity and data quality• The draft OOS guidance <strong>of</strong> 1998• Current issues as evidenced by Warning Letters, 483sand EIRs• Final Guidance 2006; Scope & Applicability• Key issues and differences from the 1998 draftDr Christopher Burgess, Burgess Analytical Consultancy


Statistical Aspects <strong>of</strong> Atypical or Aberrant <strong>Results</strong>• Analytical processes and their capabilities• <strong>Specification</strong>s and compliance• Reportable value• Atypical and aberrant results; USP General Chapter• <strong>Out</strong>liers and their detection• Confidence intervals in OOS investigationsDr Christopher Burgess, Burgess Analytical ConsultancyOOS <strong>Results</strong> in R&D Laboratories• The revised scope <strong>of</strong> the final OOS Guidance• OOS SOP in R&D?• OOE in scale-up activities• OOE/OOS in validation and qualification• OOE/OOT/OOS in stability• OOS in clinical trial samples• Variability and specificationsDr Bernd Renger, Vetter Pharma-Fertigung GmbHIn <strong>Specification</strong> <strong>Results</strong>; Analytical Data Quality andScientifically Sound <strong>Specification</strong>s• In specification results and ‘fitness for purpose’• Process capability in the context <strong>of</strong> data qualitymanagement and the Quality System Approach• Trend analysis and data quality• Quality management <strong>of</strong> reportable results• Migrating from fixed limits to risk-based scientificallysound specifications as required by 21CFR §160(b)Dr Christopher Burgess, Burgess Analytical ConsultancyWorkshopsPractical workshops are an essential part <strong>of</strong> this GMP EducationCourse. Workshops will be <strong>of</strong>fered on bothcourse days.Day 1Workshop ITypical examples <strong>of</strong> OOS results in the analytical laboratorywill be presented and discussed in small workshopgroups on the first day. The members <strong>of</strong> the workshopgroups have to identify the OOS issues and to discussand propose specific plans <strong>of</strong> action.Day 2Participants choose EITHERWorkshop IIStarting from the FDA final guidance participants will developa flow chart that takes into consideration the variousrequirements <strong>of</strong> the guidance and describes responsibilitiesand the sequence <strong>of</strong> activities following aninitial OOS result. Critical points will be discussed andspecific issues will be addressed.ORWorkshop IIILaboratory OOS results scenarios will be presented andevaluated in workshop groups.OOS <strong>Results</strong> – Expectations <strong>of</strong> a <strong>European</strong> GMP Inspector• OOS results definition• OOS results and drug legislation• Expectations <strong>of</strong> the competent authority• OOS SOP• Frequently asked questions• Surveillance <strong>of</strong> the release decisionDr Matthias Heuermann, LIGA.NRWSocial EventIn the evening <strong>of</strong> the first course day, all participants areinvited to a guided sight-seeing tour <strong>of</strong> Prague and adinner in the city <strong>of</strong> Prague afterwards – free <strong>of</strong> charge!


Organisation and ContactCONCEPT HEIDELBERGP.O. Box 10 17 64D-69007 Heidelberg, GermanyPhone +49 (0) 62 21/84 44-0Fax +49 (0) 62 21/84 44 34E-mail: info@concept-heidelberg.dewww.concept-heidelberg.deFor questions regarding content:Dr Günter Brendelberger (Operations Director) at+49-62 21 / 84 44 40, or per e-mail atbrendelberger@concept-heidelberg.de.For questions regarding reservation, hotel, organisation etc.:Jessica Stürmer (Organisation Manager) at +49-62 21 /84 44 43, or per e-mail at stuermer@concept-heidelberg.de.What Is ECA?The <strong>European</strong> <strong>Compliance</strong> <strong>Academy</strong> (ECA) is an independenteducational organisation chaired by a Scientific Advisory Boardwith members <strong>of</strong> the pharmaceutical industry and regulatoryauthorities. The ECA will provide support to the PharmaceuticalIndustry and Regulators to promote the move towards a harmonisedset <strong>of</strong> GMP and regulatory guidelines by providinginformation and interpretation <strong>of</strong> new or updated guidances.GMP Certification ProgrammeThis seminar is recognised within the GMP Certification Programme.By attending selected seminars, the participant canacquire an additional certificate. We <strong>of</strong>fer the followingcertification modules:•••••••Certified Quality Assurance Manager –Pharmaceutical Production (ECA)Certified Quality Assurance Manager – API Production (ECA)Certified Quality Control Manager (ECA)Certified Pharmaceutical Engineering Manager (ECA)Certified Computer Validation Manager (ECA)Certified Regulatory Affairs Manager (ECA)Certified Validation Manager (ECA)On the internet at www.gmp-compliance.org you will find atext explaining which seminars are recognised for whichcertificates. Or you send an e-mail to info@gmp-compliance.org or a fax to +49-6221-84 44 64 with the request for informationabout the GMP Certification Programme. We will thensend you our brochure on the topic.What Are the Benefits <strong>of</strong> ECA?First benefit: During the membership, you enjoy a 10 % discounton the regular participation fee <strong>of</strong> any <strong>European</strong> Conferenceorganised by ECA in co-operation with CONCEPTHEIDELBERG.Second benefit: The GMP Guideline Managers<strong>of</strong>tware with a large number <strong>of</strong> guidelines,e.g. EC Directives, FDA Guidelines,ICH Guidelines, will be forwarded to youwhen you are using your membership for aconference registration.How Do You Become a Member <strong>of</strong> ECA?By participating in one <strong>of</strong> the <strong>European</strong> <strong>Compliance</strong> Conferencesor Courses marked with ECA, you will automatically becomea member <strong>of</strong> ECA for two years – free <strong>of</strong> charge. Conferencesand Education Courses organised by ECA will be realisedin co-operation with CONCEPT HEIDELBERG. More informationabout ECA can be obtained on theWebsite http://www.gmp-compliance.orgAbout CONCEPT HEIDELBERGFounded in 1978, CONCEPT HEIDELBERG is the leading organiser<strong>of</strong> seminars on pharmaceutical production, quality control,quality assurance and GMP in Europe. This year more than 240events will be organised by CONCEPT HEIDELBERG. ECA hasentrusted CONCEPT HEIDELBERG with the organisation <strong>of</strong> itsevents.wa/vers1/081009


Easy RegistrationReservation Form: CONCEPT HEIDELBERGP.O. Box 10 17 6469007 HeidelbergGermanyReservation Form:+ 49 6221 84 44 34@ e-mail:info@concept-heidelberg.de Internet:www.gmp-compliance.orgReservation Form (Please complete in full) + 49 6221 84 44 34If the bill-to-address deviates from the specifications on the right,please fill out here:<strong>Out</strong>-<strong>of</strong>-<strong>Specification</strong> <strong>Results</strong>, 14 - 15 June 2010, Prague, Czech Republic* Yes, I also want to participate in the Post-Course Workshop on Failure Investigation, 16 June 2010,Prague, Czech Republic* Mr. * Ms.Title, first name, surnameCompany DepartmentImportant: Please indicate your company’s VAT ID Number P.O. Number, if applicableStreet/P.O. BoxCONCEPT HEIDELBERGP.O. Box 101764Fax +49 (0) 62 21/84 44 34City Zip Code CountryPhone/FaxD-69007 HeidelbergGERMANYE-Mail (please fill in)fee will then be calculated according to the point <strong>of</strong> time at which we receive your message.In case you do not appear at the event without having informed us, you will have to pay thefull registration fee, even if you have not made the payment yet. Only after we have receivedyour payment, you are entitled to participate in the conference (receipt <strong>of</strong> payment will notbe confirmed)!General terms and conditionsIf you cannot attend the conference you have two options:1. We are happy to welcome a substitute colleague at any time.2. If you have to cancel entirely we must charge the following processing fees: Cancellation • until 2 weeks prior to the conference 10 %,• until 1 weeks prior to the conference 50 %• within 1 week prior to the conference 100 %. CONCEPT HEIDELBERG reserves the right to change the materials, instructors, or speakerswithout notice or to cancel an event. If the event must be cancelled, registrants will be notifiedas soon as possible and will receive a full refund <strong>of</strong> fees paid. CONCEPT HEIDELBERG willnot be responsible for discount airfare penalties or other costs incurred due to a cancellation.Terms <strong>of</strong> payment: Payable without deductions within 10 days after receipt <strong>of</strong> invoice.Important: This is a binding registration and above fees are due in case <strong>of</strong> cancellation ornon-appearance. If you cannot take part, you have to inform us in writing. The cancellationDateGMP Education Course <strong>Out</strong>-<strong>of</strong>-<strong>Specification</strong> <strong>Results</strong>14 June 2010, 09.00 – 18.30 h(Registration and c<strong>of</strong>fee 08.30 – 09.00 h)15 June 2010, 08.30-16.30 hPost-Course Workshop on Failure Investigation16 June 2010, 09.00 – 16.00 h(Registration and c<strong>of</strong>fee 08.30 – 09.00 h)VenueDorint Hotel Don Giovanni PragueVinohradska 157a130 20 Prague 3Czech RepublicTel. +420 267 03 1111Fax: +420 267 03 6715FeesEducation Course onlyNon-ECA Members € 1,690.- per delegate plus VATECA Members € 1,521.- per delegate plus VATEU GMP Inspectorates € 845.- per delegate plus VATAPIC Members € 1,605,- per delegate plus VAT(does not include ECA membership)Education Course and Post-Course WorkshopNon-ECA Members € 2,190.- per delegate plus VATECA Members € 1,971.- per delegate plus VATEU GMP Inspectorates € 1,095.- per delegate plus VATAPIC Members € 2,080,50 per delegate plus VAT(does not include ECA membership)The conference fee is payable in advance after receipt <strong>of</strong>invoice and includes conference documentation, dinneron the first day, lunch on all days and all refreshments. VATis reclaimable.AccommodationCONCEPT HEIDELBERG has reserved a limited number <strong>of</strong>rooms in the conference hotel. You will receive a roomreservation form when you have registered for the conference.Please use this form for your room reservation orbe sure to mention “VA 6390 ECA Event” to receive thespecially negotiated rate for the duration <strong>of</strong> your stay. Reservationshould be made directly with the hotel not laterthan 26 May 2010. Early reservation is recommended.RegistrationVia the attached reservation form, by e-mail or by faxmessage. Or you register online at www.gmp-compliance.org.Conference languageThe <strong>of</strong>ficial conference language will be English.

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