Clamping tools with BT and V flange module

Clamping technology | Clamping tools with BT and V flange moduleShrink chucks ThermoChuckShank BT in accordance with JIS B 6339with coolant supply AD/B in accordance with DIN 69871-1l 1l 24,5°d 1d 2d 3Gl 3 l 4NominalsizeBTDimensions G Weightkgd 1 d 2 d 3 l 1 l 2 l 3 l 4SpecificationOrder No.40 18 33 42 120 50 10 40 M12x1 1,6 MTC-BT040-18-120-3-0-A 3026184240 18 33 42 160 50 10 40 M12x1 1,9 MTC-BT040-18-160-3-0-A 3026184340 20 33 42 90 52 10 42 M16x1 1,3 MTC-BT040-20-090-3-0-A 3026184440 20 33 42 120 52 10 42 M16x1 1,6 MTC-BT040-20-120-3-0-A 3026184540 20 33 42 160 52 10 42 M16x1 1,9 MTC-BT040-20-160-3-0-A 3026184640 25 44 53 100 58 10 48 M16x1 1,7 MTC-BT040-25-100-3-0-A 3026184740 25 44 53 120 58 10 48 M16x1 2,0 MTC-BT040-25-120-3-0-A 3026184840 25 44 53 160 58 10 48 M16x1 2,3 MTC-BT040-25-160-3-0-A 3026184940 32 44 53 100 62 10 52 M16x1 1,5 MTC-BT040-32-100-3-0-A 3026185040 32 44 53 120 62 10 52 M16x1 1,8 MTC-BT040-32-120-3-0-A 3026185140 32 44 53 160 62 10 52 M16x1 2,0 MTC-BT040-32-160-3-0-A 30261852Dimensions in mm.166

Clamping technology | Clamping tools with BT and V flange moduleShrink chucks ThermoChuckShank BT in accordance with JIS B 6339with coolant supply AD/B in accordance with DIN 69871-1l 1l 24,5°d 1d 2d 3G l3 l 4NominalsizeBTDimensions G Weightkgd 1 d 2 d 3 l 1 l 2 l 3 l 4SpecificationOrder No.50 20 33 42 100 52 10 42 M16x1 3,8 MTC-BT050-20-100-3-0-A 3026188350 20 33 42 120 52 10 42 M16x1 4,2 MTC-BT050-20-120-3-0-A 3026188450 20 33 42 160 52 10 42 M16x1 4,6 MTC-BT050-20-160-3-0-A 3026188550 25 44 53 110 58 10 48 M16x1 4,2 MTC-BT050-25-110-3-0-A 3026188650 25 44 53 120 58 10 48 M16x1 4,5 MTC-BT050-25-120-3-0-A 3026188750 25 44 53 160 58 10 48 M16x1 4,8 MTC-BT050-25-160-3-0-A 3026188850 32 44 53 110 62 10 52 M16x1 4,1 MTC-BT050-32-110-3-0-A 3026188950 32 44 53 120 62 10 52 M16x1 4,4 MTC-BT050-32-120-3-0-A 3026189050 32 44 53 160 62 10 52 M16x1 4,6 MTC-BT050-32-160-3-0-A 30261891Dimensions in mm.Supply includes:Built-in length adjustment screw with through hole, does not include fine balancingscrews or pull stud.Design:Permissible run-out variation on the taper in relation to theclamping diameter d 1= 0.003 mm.The clamping diameter is designed for a shank tolerance of h6.Normal setting Form AD, if Form B is required, please state with the order.Note:For tool extensions see page 220.For pull studs see page 224.Length adjustment screw and fine balancing screws available on request.Balancing quality:G 2.5 at 16,000 min -1168

Clamping technology | Clamping tools with BT and V flange moduleMilling cutter arborswith enlarged face connection diameterShank BT in accordance with JIS B 6339l1 d1d2l2Nominal sizeBTDimensionsWeightkgSpecificationOrder No.d 1 d 2 l 1 l 240 22 48 35 19 1,3 MCA-BT040-22-035-1-0-W 1007362940 27 60 35 21 1,4 MCA-BT040-27-035-1-0-W 1007363040 32 78 50 24 2,1 MCA-BT040-32-050-1-0-W 1007363140* 40 89 50 27 2,4 MCA-BT040-40-050-1-0-W 10073632Dimensions in mm.Spare partsFor arbor diameter Milling cutter clamping screwin accordance with DIN 6367 Milling cutter pull screwwith internal coolant supply(e.g. for MAPAL WWS milling heads) Key block Fastening screwfor key blockin accordance with ISO 4762d 1 Size Order No. Order No. Order No. Size Order No.22 M10 10006016 30326178 10005640 M4x10 - 12.9 1000358327 M12 10005164 30326179 10005165 M4x16 - 12.9 1000358632 M16 10004065 30326180 10004063 M5x16 - 12.9 1000360140 M20 10004066 30326181 10004064 M5x16 - 12.9 10003601Dimensions in mm.Supply includes:Key blocks attached and milling cutter clamping screw in accordance with DIN 6367,no pull stud.Design:Permissible run-out variation on the taper in relation to thearbor diameter d 1≤ 0.008 mm.Note:The size marked with * also has 4 threaded bores for mounting cutter heads with toolfastening in accordance with DIN 2079.For assembly tools see page 233.For pull studs see page 224.Balancing quality:G 2.5 at 16,000 min -1169

Clamping technology | Clamping tools with BT and V flange modulePrecision-Drill-ChucksShank BT in accordance with JIS B 6339without internal coolant supplyd 1d 2l 2l 1Nominal sizeBTDimensionsWeightkgSpare partcodeSpecificationOrder No.d 1 d 2 l 1 l 230 0,3 - 8 36 77 74 0,7 DCT-08-A MPC-BT030-08-077-0-0-W 3025991340 0,3 - 8 36 81 78 1,4 DCT-08-A MPC-BT040-08-081-0-0-W 3025991430 0,5 - 13 50 102 96 1,3 DCT-13-A MPC-BT030-13-102-0-0-W 3025991540 0,5 - 13 50 104 98 1,8 DCT-13-A MPC-BT040-13-104-0-0-W 3025991650 0,5 - 13 50 116 110 4,4 DCT-13-A MPC-BT050-13-116-0-0-W 3025991740 2,5 - 16 57 109 103 2,0 DCT-16-A MPC-BT040-16-109-0-0-W 3025991850 2,5 - 16 57 121 115 4,7 DCT-16-A MPC-BT050-16-121-0-0-W 30259919Dimensions in mm.Usage:For clamping tools with smooth cylindrical shanksSupply includes:Does not include sealing disc or coolant tube.Includes hexagonal T-key.Design:No internal coolant supply.Note:For spare parts in accordance with spare part code see page 222-223.170

Clamping technology | Clamping tools with BT and V flange modulePrecision-Drill-ChucksShank BT in accordance with JIS B 6339with coolant supply AD/B in accordance with DIN 69871-1d 1d 2l 2l 1Nominal sizeBTDimensionsWeightkgSpare partcodeSpecificationOrder No.d 1 d 2 l 1 l 240 0,3 - 8 36 84 81 1,3 DCT-08-D MPC-BT040-08-084-3-0-W 3025992040 0,5 - 13 50 104 98 1,8 DCT-13-B MPC-BT040-13-104-3-0-W 3025992150 0,5 - 13 50 116 110 4,5 DCT-13-B MPC-BT050-13-116-3-0-W 3025992240 2,5 - 16 57 109 103 2,0 DCT-16-B MPC-BT040-16-109-3-0-W 3025992350 2,5 - 16 57 121 115 4,7 DCT-16-B MPC-BT050-16-121-3-0-W 30259924Dimensions in mm.Usage:For clamping tools with smooth cylindrical shanksSupply includes:Does not include sealing disc or coolant tube.Includes hexagonal T-key.Design:Normal setting Form AD, if Form B is required, please state on the order.Note:For spare parts in accordance with spare part code see page 222-223.171

l 2l 1Clamping technology | Clamping tools with BT and V flange modulePrecision-DrillChucksShank BT in accordance with JIS B 6339with coolant supply AD/B in accordance with DIN 69871-1d 1d 2Nominal sizeBTDimensionsWeightkgSpare partcodeSpecificationOrder No.d 1 d 2 l 1 l 240 0,3 - 8 36 84 81 1,3 DCT-08-A MPC-BT040-08-084-3-0-W 3025992540 0,5 - 13 50 104 98 1,8 DCT-13-A MPC-BT040-13-104-3-0-W 3025992650 0,5 - 13 50 116 110 4,5 DCT-13-A MPC-BT050-13-116-3-0-W 3025992740 2,5 - 16 57 109 103 2,0 DCT-16-A MPC-BT040-16-109-3-0-W 3025992850 2,5 - 16 57 121 115 4,7 DCT-16-A MPC-BT050-16-121-3-0-W 30259929Dimensions in mm.Usage:For clamping tools with smooth cylindrical shanksSupply includes:Does not include sealing disc or coolant tube.Includes hexagonal T-key.Design:Normal setting Form AD, if Form B is required, please state on the order.Note:For spare parts in accordance with spare part code see page 222-223.172

Clamping technology | Clamping tools with BT and V flange moduleKS steep taper adaptersShank BT in accordance with JIS B 6339HSK-Cd1l1Nominal sizeBTNominal sizeHSK-CDimensionsd 1 l 1WeightkgSpecificationOrder No.30 32 37 40 0,5 KS-AD-BT030-HSK-C032-040-01 3032006730 40 45 40 0,9 KS-AD-BT030-HSK-C040-040-01 3032006840 32 37 40 1,0 KS-AD-BT040-HSK-C032-040-01 3032006940 40 45 40 1,0 KS-AD-BT040-HSK-C040-040-01 3032007040 50 55 50 1,4 KS-AD-BT040-HSK-C050-050-01 3032007140 63 70 70 1,8 KS-AD-BT040-HSK-C063-070-01 3032007245 32 37 50 1,5 KS-AD-BT045-HSK-C032-050-01 3032007345 40 45 50 1,6 KS-AD-BT045-HSK-C040-050-01 3032007445 50 55 50 1,8 KS-AD-BT045-HSK-C050-050-01 3032007545 63 70 60 2,2 KS-AD-BT045-HSK-C063-060-01 3032007645 80 87 80 3,0 KS-AD-BT045-HSK-C080-080-01 3032007750 32 37 50 2,7 KS-AD-BT050-HSK-C032-050-01 3032007850 40 45 50 2,8 KS-AD-BT050-HSK-C040-050-01 3032007950 50 55 60 2,9 KS-AD-BT050-HSK-C050-060-01 3032008050 63 70 60 3,0 KS-AD-BT050-HSK-C063-060-01 3032008150 80 87 60 4,6 KS-AD-BT050-HSK-C080-060-01 3032008250 100 110 90 6,1 KS-AD-BT050-HSK-C100-090-01 30320083Dimensions in mm.Usage:For use in the machine spindle for mounting HSK tools.Supply includes:Complete with standard KS clamping cartridge and stop ring, without pull stud.Design:Permissible run-out variation on the steep taper in relation to theHSK internal taper 0.003 mm.Note:For clamping cartridges see section on manual HSK clamping units.For stop rings see page 202.For pull studs see page 224.Balancing quality:G 6.3 at 3,000 min -1173

Clamping technology | Clamping tools with BT and V flange moduleSteep taper adaptersShank BT in accordance with JIS B 6339G 1GDl 1Nominal sizeBTModulediameterDDimensionsl 1 G G 1WeightkgSpecificationOrder No.30 60 40 M5 M8x1 0,7 OS-AD-BT030-MOD060-040-11 3032008430 70 40 M6 M8x1 0,8 OS-AD-BT030-MOD070-040-11 3032008540 60 55 M5 M8x1 1,5 OS-AD-BT040-MOD060-055-11 3032008640 70 55 M6 M8x1 1,6 OS-AD-BT040-MOD070-055-11 3032008740 80 65 M6 M8x1 2,0 OS-AD-BT040-MOD080-065-11 3032008840 100 70 M8 M10x1 2,6 OS-AD-BT040-MOD100-070-11 3032008945 60 65 M5 M8x1 3,0 OS-AD-BT045-MOD060-065-11 3032009045 70 65 M6 M8x1 3,1 OS-AD-BT045-MOD070-065-11 3032009145 80 65 M6 M8x1 3,3 OS-AD-BT045-MOD080-065-11 3032009245 100 75 M8 M10x1 3,5 OS-AD-BT045-MOD100-075-11 3032009345 117 75 M8 M10x1 4,4 OS-AD-BT045-MOD117-075-11 3032009450 60 70 M5 M8x1 4,8 OS-AD-BT050-MOD060-070-11 3032009550 70 70 M6 M8x1 4,9 OS-AD-BT050-MOD070-070-11 3032009650 80 70 M6 M8x1 5,1 OS-AD-BT050-MOD080-070-11 3032009750 100 70 M8 M10x1 5,3 OS-AD-BT050-MOD100-070-11 3032009850 117 80 M8 M10x1 6,3 OS-AD-BT050-MOD117-080-11 3032009950 140 80 M10 M10x1 6,6 OS-AD-BT050-MOD140-080-11 30320100Dimensions in mm.Spare partsFor module diameterDQuantity required Threaded pinorder no.60-80 4 10075355100 4 10075099117 4 10075099140 4 10075099Usage:For use in the machine spindle for mounting KS flange adapters, shrink chucks, hydraulicchucks, chucks for cylindrical shanks or tools with a modular shank in accordance withMAPAL works standard.Supply includes:Complete with threaded pins for aligning the radial run-out, does not include pull stud.Design:Due to threaded pins the radial run-out of a connection or tool fitted can be adjustedexactly in relation to the steep taper.Note:For suitable KS flange adapter in accordance with MAPAL works standardsee page 102 and 103.For suitable chucks for cylindrical shanks see page 105.For suitable hydraulic chucks see page 106.For suitable shrink chucks ThermoChuck see page 107.For pull studs see page 224.Balancing quality:G 6.3 at 3,000 min -1174

Gd 2d 1Clamping technology | Clamping tools with BT and V flange moduleChucks for cylindrical shanks with angled clamping surfaceShank “CAT” in accordance with ASME B5.50-1994precision adapter for MAPAL NC reamersl 3l 22°l 1Nominal sizesteep taperDimensions G WeightkgSpecificationOrder No.d 1 d 2 l 1 l 2 l 340 16 48 70 48 4 M12x1,25 1,5 MNC-CAT040-16-070-1-0-A 3032010140 20 52 75 50 4 M16x1,5 1,6 MNC-CAT040-20-075-1-0-A 3032010240 25 65 80 56 4 M20x1,5 1,9 MNC-CAT040-25-080-1-0-A 3032010350 16 70 55 48 4 M12x1,25 3,6 MNC-CAT050-16-055-1-0-A 3032010450 20 70 55 50 4 M16x1,5 3,6 MNC-CAT050-20-055-1-0-A 3032010550 25 70 55 56 4 M20x1,5 3,5 MNC-CAT050-25-056-1-0-A 30320106Dimensions in mm.Spare partsFor clamping diameter Clamping screw in accordance with ISO 4028 Length adjustment screwd 1 Size Order No. Size Order No.16 M10x16-45H 10003951 M12x1,25x30 3032618720 M12x16-45H 10003948 M16x1,5x35 3032618825 M12x20-45H 10004663 M20x1,5x40 30326189Dimensions in mm.Usage:For mounting MAPAL NC reamers with cylindrical shank and angled clamping surface (2°)similar to DIN 1835 Form E.Supply includes:Built-in clamping screw and length adjustment screw, does not include pull stud.Design:Permissible run-out variation on the taper in relation to theclamping diameter d 1≤ 0.003 mm.The bore tolerance is reduced to 0.003 mm to obtain the highest quality machining accuracies.Note:The length adjustment screws have a through hole for coolant.For pull studs see page 224.Balancing quality:G 6.3 at 3,000 min -1175

HSK-Cd1Clamping technology | Clamping tools with BT and V flange moduleKS steep taper adaptersShank “CAT” in accordance with ASME B5.50-1994l1Nominal sizesteep taperNominal sizeHSK-CDimensionsd 1 l 1WeightkgSpecificationOrder No.30 32 37 45 0,6 KS-AD-CAT030-HSK-C032-045-01 3032010730 40 45 60 0,9 KS-AD-CAT030-HSK-C040-060-01 3032010840 32 37 50 1,1 KS-AD-CAT040-HSK-C032-050-01 3032010940 40 45 50 1,1 KS-AD-CAT040-HSK-C040-050-01 3032011040 50 55 60 1,4 KS-AD-CAT040-HSK-C050-060-01 3032011140 63 70 75 1,8 KS-AD-CAT040-HSK-C063-075-01 3032011245 32 37 50 1,7 KS-AD-CAT045-HSK-C032-050-01 3032011345 40 45 50 1,8 KS-AD-CAT045-HSK-C040-050-01 3032011445 50 55 55 2,0 KS-AD-CAT045-HSK-C050-055-01 3032011545 63 70 60 2,2 KS-AD-CAT045-HSK-C063-060-01 3032011645 80 87 80 3,0 KS-AD-CAT045-HSK-C080-080-01 3032011750 32 37 50 2,8 KS-AD-CAT050-HSK-C032-050-01 3032011850 40 45 50 2,9 KS-AD-CAT050-HSK-C040-050-01 3032011950 50 55 55 3,0 KS-AD-CAT050-HSK-C050-055-01 3032012050 63 70 55 3,2 KS-AD-CAT050-HSK-C063-055-01 3032012150 80 87 80 4,6 KS-AD-CAT050-HSK-C080-080-01 3032012250 100 110 95 6,1 KS-AD-CAT050-HSK-C100-095-01 30320123Dimensions in mm.Usage:For use in the machine spindle for mounting HSK tools.Supply includes:Complete with clamping cartridge and stop ring, does not include pull stud.Design:Permissible run-out variation on the steep taper in relation to theHSK internal taper 0.003 mm.Note:For clamping cartridges see section on manual HSK clamping units.For stop rings see page 202.For pull studs see page 224.Balancing quality:G 6.3 at 3,000 min -1176

Clamping technology | Clamping tools with BT and V flange moduleSteep taper adaptersShank “CAT” in accordance with ASME B5.50-1994G 1GDl 1Nominal sizesteep taperDimensions G G 1 WeightkgSpecificationOrder No.D l 130 60 50 M5 M8x1 0,8 OS-AD-CAT030-MOD060-050-11 3032012430 70 50 M6 M8x1 0,9 OS-AD-CAT030-MOD070-050-11 3032012540 60 50 M5 M8x1 1,3 OS-AD-CAT040-MOD060-050-11 3032012640 70 50 M6 M8x1 1,4 OS-AD-CAT040-MOD070-050-11 3032012740 80 55 M6 M8x1 1,7 OS-AD-CAT040-MOD080-055-11 3032012840 100 60 M8 M10x1 2,2 OS-AD-CAT040-MOD100-060-11 3032012945 60 50 M5 M8x1 2,8 OS-AD-CAT045-MOD060-050-11 3032013045 70 50 M6 M8x1 2,9 OS-AD-CAT045-MOD070-050-11 3032013145 80 55 M6 M8x1 3,1 OS-AD-CAT045-MOD080-055-11 3032013245 100 60 M8 M10x1 3,3 OS-AD-CAT045-MOD100-060-11 3032013345 117 60 M8 M10x1 3,5 OS-AD-CAT045-MOD117-060-11 3032013450 60 50 M5 M8x1 3,2 OS-AD-CAT050-MOD060-050-11 3032013550 70 50 M6 M8x1 3,4 OS-AD-CAT050-MOD070-050-11 3032013650 80 50 M6 M8x1 3,6 OS-AD-CAT050-MOD080-050-11 3032013750 100 60 M8 M10x1 4,4 OS-AD-CAT050-MOD100-060-11 3032013850 117 60 M8 M10x1 4,5 OS-AD-CAT050-MOD117-060-11 3032013950 140 60 M10 M10x1 4,7 OS-AD-CAT050-MOD140-060-11 30320140Dimensions in mm.Usage:For use in the machine spindle for mounting KS flange adapters, shrink chucks, hydraulicchucks, chucks for cylindrical shanks or tools with a modular shank in accordance withMAPAL works standard.Supply includes:Complete with threaded pins for aligning the radial run-out, does not include pull stud.Design:Due to threaded pins the radial run-out of a connection or tool fitted can be adjustedexactly in relation to the steep taper.Note:For suitable KS flange adapter in accordance with MAPAL works standardsee page 102 and 103.For suitable chucks for cylindrical shanks see page 105.For suitable hydraulic chucks see page 106.For suitable shrink chucks ThermoChuck see page 107.For pull studs see page 224.Balancing quality:G 6.3 at 3,000 min -1177