Spun Yarn Systems - Rieter
Spun Yarn Systems - Rieter
Spun Yarn Systems - Rieter
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<strong>Spun</strong> <strong>Yarn</strong> <strong>Systems</strong><br />
. Company . . . . Presentation . . . . 2008 . . . . . . . . . . . . . . . .<br />
. . . . . . . . . . . . . . . . . . . . . . . . .<br />
. August . . 2008<br />
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<strong>Spun</strong> <strong>Yarn</strong> <strong>Systems</strong><br />
Spinning <strong>Systems</strong> for your Success<br />
Company Presentation SYS August 2008 EB M-SYS<br />
2
<strong>Spun</strong> <strong>Yarn</strong> <strong>Systems</strong><br />
Production System from Bale to <strong>Yarn</strong><br />
Blowroom and<br />
Carding<br />
Spinning<br />
Preparation<br />
Ring<br />
Spinning<br />
Rotor<br />
Spinning<br />
Company Presentation SYS August 2008 EB M-SYS<br />
3
SYS Production System<br />
<strong>Rieter</strong> Ring System<br />
Company Presentation SYS August 2008 EB M-SYS<br />
4
SYS Production System<br />
<strong>Rieter</strong> Rotor System with Process Shortening<br />
Company Presentation SYS August 2008 EB M-SYS<br />
5
SYS Production System<br />
A 11 UNIfloc – The High Flexible Bale Opener<br />
• Unique take-off roller with<br />
individually replaceable teeth<br />
• Effective take-off of small tufts<br />
for successful cleaning<br />
processes<br />
• Up to 130 bales per machine<br />
side and 4 assortments<br />
Company Presentation SYS August 2008 EB M-SYS<br />
6
SYS Production System<br />
B 71 / B 75 UNImix – Blending Machine<br />
• Efficient blending with the<br />
3-point blending process:<br />
• B 71 with blending performance<br />
of up to 800 kg/h<br />
• B 75 with blending performance<br />
of up to 1200 kg/h<br />
Company Presentation SYS August 2008 EB M-SYS<br />
7
SYS Production System<br />
C 60 Card – The Concept for Excellence<br />
• Innovative new carding concept<br />
with a working width of 1.5 m<br />
• Production up to 240 kg/h for rotor<br />
spinning applications<br />
• Up to 50 % more production on<br />
the same carding floor area<br />
• Efficient trash removal thanks to<br />
higher centrifugal forces<br />
• Modular machine design for<br />
• fast and easy maintenance<br />
• customized card configuration<br />
with 1 or 3 licker-in<br />
Company Presentation SYS August 2008 EB M-SYS<br />
8
SYS Production System<br />
RSB-D 40 - Drawing in Perfection<br />
• 1 100 m/min delivery speed,<br />
90 % practical efficiency,<br />
0.4 CV % (1m) at maximum<br />
speed<br />
• Self-adjusting autoleveller<br />
AUTOset<br />
• <strong>Rieter</strong> Quality Monitor RQM<br />
incl. thick place detection<br />
• Technological assistance<br />
with the expert system<br />
SLIVERprofessional<br />
• Proven automation with CANlink<br />
Company Presentation SYS August 2008 EB M-SYS<br />
9
SYS Production System<br />
RSB-D 40 - Drawing in Perfection<br />
• 1 100 m/min delivery speed,<br />
90 % practical efficiency,<br />
0.4 CV % (1m) at maximum<br />
speed<br />
• Self-adjusting autoleveller<br />
AUTOset<br />
• <strong>Rieter</strong> Quality Monitor RQM<br />
incl. thick place detection<br />
• Technological assistance<br />
with the expert system<br />
SLIVERprofessional<br />
• Proven automation with CANlink<br />
Company Presentation SYS August 2008 EB M-SYS<br />
10
SYS Production System<br />
SB-D 11 – Single-Head Drawframe without levelling<br />
• Best price-/ performance ratio<br />
• High productivity by max.<br />
1 100 m/min<br />
• High efficiency with<br />
• Automatic can changer for<br />
600 mm and 1 000 mm cans<br />
• Empty can feeding<br />
magazine<br />
with 1-2 cans<br />
• Pneumatically supported<br />
sliver insertion<br />
Company Presentation SYS August 2008 EB M-SYS<br />
11
SYS Production System<br />
Combing Preparation E 32 UNIlap / E 35 OMEGAlap<br />
• UNIlap E 32 for combing sets<br />
with an output up to 300 kg/h<br />
• OMEGAlap E 35 for combing sets with<br />
an output up to 520 kg/h<br />
• New winding principle with a<br />
revolutionary belt technology<br />
• Outstanding lap quality and uniformity<br />
Company Presentation SYS August 2008 EB M-SYS<br />
12
SYS Production System<br />
E 66, E 76 Combers - The Benchmark in Combing<br />
• 500 nips per minute (real)<br />
• E 66 - Production up to<br />
72 kg/h<br />
• E 76 - Production up to<br />
74 kg/h<br />
• Best yarn quality with up to 3%<br />
raw material savings<br />
• ROBOlap and SERVOlap for<br />
E 76 - Unique mill proven<br />
combing automation<br />
Company Presentation SYS August 2008 EB M-SYS<br />
13
SYS Production System<br />
E 25 SERVOlap– Lap transport system<br />
• Fully automatic lap transport<br />
system SERVOlap E 25<br />
• Transport of 8 laps at a time from<br />
UNIlap / OMEGAlap to comber.<br />
• Empty tubes are automatically<br />
transported back<br />
Company Presentation SYS August 2008 EB M-SYS<br />
14
SYS Production System<br />
F 35 Roving Frame - The Perfect Preparation for Ring Spinning<br />
• High efficiency due to only<br />
2 minutes doffing time<br />
• Low energy consumption with<br />
multi-motor drive system<br />
• Smooth and even running with<br />
tooth belt for flyer and spindle<br />
• Up to 160 spindles<br />
Company Presentation SYS August 2008 EB M-SYS<br />
15
SYS Production System<br />
G 35 Ring Spinning Machine - Experience in Quality and Flexibility<br />
• SERVOgrip - revolutionary<br />
doffing without underwinding<br />
• FLEXIstart – spinning start and<br />
spin-off in quarter sections by<br />
push button<br />
• INTERcool - 15% cost savings<br />
with integrated cooling system<br />
• Ri-Q-Draft - highest flexibility<br />
with drafts up to 80-fold<br />
• ISM – individual spindle<br />
monitoring<br />
Company Presentation SYS August 2008 EB M-SYS<br />
16
SYS Production System<br />
K 45 ComforSpin Machine - Competence in Compacting<br />
• Market leader in compact<br />
spinning<br />
• Perfect COM4 ® yarn structure<br />
for unrivalled comfort in wearing<br />
• Constant long-term yarn quality<br />
• Compacting unit with:<br />
• Wear-free suction drum<br />
• Controlled fiber guidance<br />
• High compacting efficiency<br />
• Adjustable clamping<br />
distance<br />
Company Presentation SYS August 2008 EB M-SYS<br />
17
SYS Production System<br />
ISM - Individual Spindle Monitoring<br />
• ISM improves quality and<br />
productivity of ring spinning<br />
machines G 35 and K 45<br />
• One sensor per each spindle<br />
• Status indication with LED:<br />
running spindle, slipper spindle,<br />
ends down<br />
• 3 level operator guide system:<br />
spindle, section and machine<br />
head<br />
• Data collection and analysis<br />
with SPIDERweb possible<br />
Company Presentation SYS August 2008 EB M-SYS<br />
18
SYS Production System<br />
R 40 Rotor Spinning Machine - Innovation in Automated Rotor Spinning<br />
• Superior yarn quality with the most<br />
advanced SC-R spinbox<br />
• Maximum productivity with up to<br />
500 spinning positions<br />
• Delivery speed up to 350 m/min and<br />
rotor speed up to 160’000 rpm<br />
• Unique AEROpiecing ® technology for<br />
ComfoRo ® yarn with invisible,<br />
yarn-like piecings<br />
• Extremely short cycle time for piecing<br />
and package change (< 25 s)<br />
Company Presentation SYS August 2008 EB M-SYS<br />
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SYS Production System<br />
BT 923 – Benchmark in Semi-automated Rotor Spinning<br />
• C 120 spin box with optimal<br />
trash removal<br />
• Rotor speed up to 110’000 rpm<br />
and delivery up to 200 m/min<br />
• Up to 360 spinning units<br />
• 2 independent side drives and<br />
2 conveyor belts for more<br />
flexibility<br />
• Semiautomatic AMIspin ®<br />
piecing system and Qtop ®<br />
• Optional slub yarn device<br />
Company Presentation SYS August 2008 EB M-SYS<br />
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<strong>Spun</strong> <strong>Yarn</strong> <strong>Systems</strong><br />
Spinning <strong>Systems</strong> for your Success<br />
Company Presentation SYS August 2008 EB M-SYS<br />
21
<strong>Spun</strong> <strong>Yarn</strong> <strong>Systems</strong> – <strong>Systems</strong> for success<br />
System Supply - More than products<br />
Management<br />
system<br />
Technology<br />
system<br />
Support system<br />
Com4 ®<br />
ComfoRo ®<br />
Company Presentation SYS August 2008 EB M-SYS<br />
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SYS Support System<br />
Service at your Doorstep<br />
Company Presentation SYS August 2008 EB M-SYS<br />
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SYS Support System<br />
Spare Parts – for Permanent Production Quality<br />
• Spare parts, technology parts<br />
and wear parts for consistent<br />
yarn quality<br />
• Conversion and retrofit kits<br />
for upgrades of older<br />
generations of machines<br />
• Worldwide service network<br />
for short delivery periods<br />
Company Presentation SYS August 2008 EB M-SYS<br />
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SYS Support System<br />
<strong>Rieter</strong> In-mill Training<br />
• Tailor made courses in<br />
customer spinning mills<br />
• Highly qualified instructors<br />
• Training with respect to mill<br />
specific demands<br />
Company Presentation SYS August 2008 EB M-SYS<br />
25
SYS Technology System<br />
Research from Fibre to Fabric<br />
Com4 ®<br />
ComfoRo ®<br />
Company Presentation SYS August 2008 EB M-SYS<br />
26
SYS Technology System<br />
Competitive Advantage with <strong>Rieter</strong> <strong>Yarn</strong>s<br />
Com4 ®<br />
ComfoRo ®<br />
Company Presentation SYS August 2008 EB M-SYS<br />
27
SYS Technology System - <strong>Rieter</strong> <strong>Yarn</strong>s<br />
Com4 ®<br />
• Market-leading compact yarn produced on the<br />
K 45 ComforSpin machine<br />
• Low hairiness, unmatched tenacity and elongation<br />
values<br />
• New Com4 ® applications:<br />
- Com4 ® core – compacted core-spun yarn<br />
- Com4 ® twin – compacted spin-twisted yarn<br />
- Com4 ® vario – compacted effect yarn<br />
- Com4 ® light – adapted compacting effect<br />
Com4 ®<br />
Company Presentation SYS August 2008 EB M-SYS<br />
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SYS Technology System - <strong>Rieter</strong> <strong>Yarn</strong>s<br />
ComfoRo ®<br />
• ComfoRo ® rotor yarn with unequalled yarn uniformity<br />
• Innovative AEROpiecing ® piecing technology on the<br />
robot of the R 40 for invisible, yarn-like piecings<br />
• Superior pilling resistance and high elasticity in the<br />
end products<br />
• Cooperation with ComfoRo ® partners in down stream<br />
processing (weaving, warping, knitting, finishing)<br />
ComfoRo ®<br />
Company Presentation SYS August 2008 EB M-SYS<br />
29
SYS Management System<br />
Engineering from Project to Production<br />
Feasibility studies Mill planning Project management<br />
- Simulation<br />
- Spinning schedule<br />
- Production costs<br />
- Layout<br />
- Automation<br />
- Infrastructure<br />
- Engineering<br />
- Coordination<br />
- Hand-over<br />
Company Presentation SYS August 2008 EB M-SYS<br />
30
SYS Management System<br />
Mill Automation from Bale to <strong>Yarn</strong><br />
Company Presentation SYS August 2008 EB M-SYS<br />
31
SYS Management System<br />
SPIDERweb - The Mill Monitoring System<br />
• One single data system for mill<br />
monitoring from blowroom to<br />
spinning<br />
• Quick identification of weak<br />
points in production<br />
• Optimized selection of raw<br />
material blends on the basis<br />
of sound quality data<br />
• Long term database allows<br />
efficiency comparison of lots<br />
• Remote access to mill data with<br />
SPIDERweb<br />
Company Presentation SYS August 2008 EB M-SYS<br />
32