8999029 EXCEL 5 SERIES PARTS MANUAL - Ed. 11.2

Spearhead 5 SeriesEXCEL Reach Mower565/605/645T6000/6000LR/6000TEdition 11.2 – August 2013Part No. 89990290

Spearhead 5 SeriesContentsOrdering Your Parts 3A Frame 4Tank 6Slew Post & Lift Frame 8Main Arm 10Dipper Arm 12Telescopic Dipper Arm 14Head Crowd Bracket 16Belt Drive Assembly - DP Head 18Direct Drive Assembly - DP Head 20Hydraulic Roller - DP Head 22Fixed Front Hood 24Adjustable Front Hood 25Hydraulic Roller Valve 26Auto Reset Valve 27Rear Roller 28Heavy Duty Lift Frame 29Direct Drive Assembly - MP1Head 30Belt Drive Assembly - MP1 Head 32Rotor Assembly - MP1 Head 36Hydraulic Roller - MP1 Head 38Head Motor 40Axle Mount Sub Frame 42Cab Guard 43P.T.O. Shaft 44Head Float 45Rotor Valve 46Debris Blower 47Hydraulic Proportional Controls 48Decals 49Autopilot 50Arm Float 52Gearbox - LH 53Gearbox - RH 54Tandem Pump 56Cable Controls 58Control Valve – Cable Control 60Control Valve – Hydraulic Proportional Control 62Pilot Valve 64Forward Reach Ram 661

Spearhead 5 SeriesContents Cont.Slew Ram 67Lift Ram 68Dipper Ram 69Head Ram 70Telescopic Ram 71Forward Reach Dipper Arm 722

Spearhead 5 SeriesOrdering Your Part’sWhen ordering parts please refer to your parts list to help your dealer with your order.Part number and quantityDescriptionMachine model numberSerial number of the machineDelivery instructions (e.g. next day).Delivery is normally via carrier direct to your dealer. Please check with your dealer for stockavailability and arrangement of dispatch. Ensure you or your dealer has sufficient cover for partsrequired outside factory hours.When ordering your seal kits please quote both codes stamped on the base of the cylinder.Important NoteThe information contained in this manual is correct at the time of publication. However, in thecourse of constant development, changes in specification are inevitable. Should you find theinformation given in this book different to the machine it relates to, please contact the “AfterSales Department” for advice.Key:(LH) = Left hand(RH) = Right hand3

Spearhead 5 SeriesA FRAME54

Spearhead 5 SeriesA FRAMERef. No Part No. Description1 1777770 A FRAME – LH1 1777770R A FRAME – RH2 1777870 LEG STAND3 1777871 REAR LEG4 6310220 CAT 0 PIN (WITH HANDLE)5 6310208 CAT 2 CRANKED PIN6 4600127-A BUSH7 4600126 BUSH8 3580632 RAM9 1770678 PIN: 25.4 X 136 mm10 1777916A PIN: 25.4 X 110 mm11 1777868 TOP LINK CUSHION BRACKET12 1777872 BRACKET13 1777873 BRACKET13a 1777873N LONG BRACKET (28MM HOLE)13b 1777873NS BRACKET (28MM HOLE)14 1777533A TUBE (OUTER)15 1777532 TUBE (INNER)16 6310215 CAT 1 PIN (WITH HANDLE)17 6310203 CAT 2 TOP LINK PIN17a 6310239 SLEW LOCK PIN18 5770106 CONE WITH WINDOW19 8770634 RUBBER CUSHION20 1777209 WASHER21 2770205 RIVET NUT22 2770506 BOLT23 2770432 FLAT WASHER24 2770433 SPRING WASHER25 2770244 REPAIR WASHER26 6310206 LYNCH PIN27 2770436 WASHER28 2770397 BOLT29 2770417 NUT30 2770370 BOLT31 2770551 BOLT32 2770442 SPRING WASHER33 2770443 BOLT34 2770460 NUT35 6310214 BUSH36 07.262.03 PLASTIC CAP37 6310235 CAT 2 PIN – LONG38 1777887 LIFT FRAME STOP BRACKET8550125 RUBBER STRIP5

Spearhead 5 SeriesTANK6

Spearhead 5 SeriesTANKRef. No Part No. Description1 1777773 TANK – LH1 1777773R TANK – RH2 1777319B REAR PANEL – LH2 1777319RB REAR PANEL – RH3 8770668 REAR LIGHT3a 8770669A LENS4 8400300 HINGE5 2770436 FLAT WASHER6 2770442 SPRING WASHER7 2770397 BOLT8 2770391 FLAT WASHER9 3900069 TANK LEVEL GAUGE10 3900078 FILTER HEAD11 3260075 BONDED SEAL12 3360095 ADAPTOR13 2770394 NUT14 2770580 PAN SCREW15 2770255 BOLT16 2770353 M10 FIBRE WASHER17 2770412 NUT18 T1698 MALE PLUG19 2770203 NUT20 5771633A GASKET21 1777103B TANK LID22 2770421 SET SCREW22a 2770353 FIBRE WASHER23 3900053 SUCTION STRAINER24 3900050 TANK FILER25 1777869 TANK LID – LH25 1777869R TANK – LID RH26 3900066A RETURN FILTER ELEMENT27 6770939 WIRE ROPE28 2770432 FLAT WASHER29 2770368 BUTTON SCREW30 2770416 NUT31 1777937A LH TANK TOOL TRAY31 1777937AR RH TANK TOOL TRAY32 3151068 OIL COOLER (OPTIONAL)Not 8770603 ANTI – VIBRATION MOUNTShown 2770416 NUT2770432 WASHER47313.03 OIL COOLER THERMOSTAT8770711 OIL COOLER CONTROL BOX8770712 OIL COOLER POWER LEAD06.616.51 2 PIN PLUG8550142 LATCH C/W CLIP7

Spearhead 5 SeriesSLEW POST & LIFT FRAME8

Spearhead 5 SeriesSLEW POST & LIFT FRAMERef. No Part No. Description1 1777771D SLEW FRAME - LH1 1777771DR SLEW FRAME - RH2 1777772C LIFT FRAME3 4600127-A FLANGE BUSH4600125 STRAIGHT BUSH4 1777911A PEAR PIN: 40 X 251 mm5 1777912A PEAR PIN: 30 X 120 mm6 1777977 PEAR PIN: 40 X 170 mm7 1777976 PEAR PIN: 40 X 120 mm8 1777760 PEAR PIN: 40 X 110 mm9 1777916A PEAR PIN: 25.4 X 110 mm10 1777209 RETAINING WASHER11 1777208 RETAINING WASHER12 2770506 BOLT13 2770436 FLAT WASHER14 2770443 BOLT15 2770417 NYLOCK NUT16 2770442 SPRING WASHER17 2770467 GREASE NIPPLE18 1770693 HOSE GUARD19 8770634 RUBBER CUSHION20 3580660B RAM20a 3570668HP RAM SEAL KIT20b 3580660B.01 REPLACEMENT BALL-END21 6310233A CAT 1 TOP LINK22 6310202 CAT 1 TOP LINK PIN23 00.372.01 LYNCH PIN9

Spearhead 5 SeriesMAIN ARM10

Spearhead 5 SeriesMAIN ARMRef. No Part No. Description1 1777759E MAIN ARM – LH 5651 1777759ER MAIN ARM – RH 60001 1777876B MAIN ARM – LH 6051 1777876BR MAIN ARM – RH 6000LR1 1777758TE MAIN ARM – LH 6451 17777758TER MAIN ARM – RH 6000T2 1777766B TIE BAR 565 & 6452 1777877 TIE BAR 6053 3580640B RAM3a 3570664HP RAM SEAL KIT3 3580640H RAM (FROM FEB 09)3a 3580640H.01 SEAL KIT4 1777976 PEAR PIN: 40 X 120 mm5 1777910A PEAR PIN: 40 X 231 mm6 1777954 HOSE CLAMP PLATE7 1777208 RETAINING WASHER8 2770506 BOLT9 2770451 BOLT10 2770420 BOLT11 2770370 BOLT12 2770436 FLAT WASHER13 2770432 FLAT WASHER14 2770417 NYLOCK NUT15 2770205 RIVET NUT16 2770201 RIVET NUT17 1777144 ADJUSTABLE BUMP STOP18 8770634 RUBBER CUSHION19 2770467 GREASE NIPPLE20 4600411 BUSH21 1777320C HOSE COVER – LH 56521 1777320CR HOSE COVER – RH 600021 1777878B HOSE COVER – LH 60521 1777878BR HOSE COVER – RH 6000LR21 1777320TC HOSE COVER – LH 64521 1777320TCR HOSE COVER – RH 6000TExcel 565, 605 & 645T11

Spearhead 5 SeriesDIPPER ARM12

Spearhead 5 SeriesDIPPER ARMRef. No Part No. Description1 1777759C LH DIPPER ARM 5651 1777759CR RH DIPPER ARM 60001 1777442C LH DIPPER ARM 6051 1777442CR RH DIPPER ARM 6000LR2 4600124 PLAIN BUSH3 4600127 – A FLANGE BUSH4 1777117R CURVED LINK – RH5 1777117L CURVED LINK – LH6 1777116A HEAD CROWD LINK BRACKET7 1777915A PEAR PIN: 30 X 126 mm8 1777918A PEAR PIN: 25.4 X 80 mm9 1777209 RETAINING WASHER10 2770506 SOCKET SCREW11 2770436 FLAT WASHER12 2770535 SET SCREW13 2770417 NUT14 2770201 RIVET NUT15 1777954 HOSE CLAMP PLATE16 2770432 FLAT WASHER17 2770451 BOLT18 1777964B DIPPER ARM COVER 56518 1777443B DIPPER ARM COVER 60519 2770370 BUTTON SCREW20 3580636 HEAD RAM20a 3570666HP SEAL KIT21 4600135B FLANGE BUSH22 2770323 SHAKE PROOF WASHER23 2770467 GREASE NIPPLE24 2770244 REPAIR WASHER25 1777916A PEAR PIN: 25.4 X 110 mm13

Spearhead 5 SeriesTELESCOPIC DIPPER ARM14

Spearhead 5 SeriesTELESCOPIC DIPPER ARMRef. No Part No. Description1 1777957 LH OUTER DIPPER ARM1 1777957R RH OUTER DIPPER ARM2 4600121A WEAR PAD3 1778303 SLIDE RAIL2771111 CIRCLIP4 1777958A LH INNER ARM4 1777958AR RH INNER ARM5 1777959 LH HOSE CHANNEL5 1777959R RH HOSE CHANNEL6 1777929 LH HOSE COVER6 1777929R RH HOSE COVER7 2770201 RIVET NUT8 4600124 PLAIN BUSH9 4600127-A FLANGE BUSH10 1777117L CURVED LINK LH11 1777117R CURVED LINK RH12 1777116A HEAD CROWD LINK BRACKET13 4600135B FLANGE BUSH15 1777368A PEAR PIN: 25.4 X 90 mm16 1777928A PEAR PIN: 25.4 X 113 mm17 1777912A PEAR PIN: 30 X 120 mm20 1777918A PEAR PIN: 25.4 X 80 mm21 2770432 FLAT WASHER22 2770370 SOCKET BUTTON SCREW23 1777209 RETAINING WASHER24 2770506 SOCKET CSK SCREW25 2770436 FLAT WASHER26 2770417 NYLOCK27 2770397 BOLT28 2770467 GREASE NIPPLE30 3580653A RAM30a 3570665HP RAM SEAL KIT15

Spearhead 5 SeriesHEAD CROWD BRACKET16

Spearhead 5 SeriesHEAD CROWD BRACKETRef. No Part No. Description1 1777316E HEAD CROWD BRACKET LH1 1777316ER HEAD CROWD BRACKET RH2 1778300 HEAD CROWD BRACKET LH2 1778300R HEAD CROWD BRACKET RH3 1777315B HEAD ANGLE BRACKET4 1777325B HEAD RETAINING PLATE5 1777911A PEAR PIN: 40 X 251 mm6 1777914A PEAR PIN: 30 X 251 mm7 1777935A PEAR PIN: 40 X 310 mm8 1777934A PEAR PIN: 30 X 310 mm9 1777879 HOSE CARRIER BRACKET10 2770461 SOCKET SCREW11 2770506 SOCKET SCREW12 1777209 RETAINING WASHER13 1777850A RETAINING WASHER14 2770447 NYLOCK NUT15 2770434 FLAT WASHER16 2770417 NYLOCK NUT17 2770458 SET SCREW18 2770423 SET SCREW19 2770407 SET SCREW20 2770346 BOLT21 2770454 FLAT WASHER22 2770436 FLAT WASHER23 2770469 SPRING WASHER17

Spearhead 5 SeriesBELT DRIVE - DP HEAD18

Spearhead 5 SeriesBELT DRIVE - DP HEADRef. No Part No. Description1 1777925 BELT GUARD LH1 1777925R BELT GUARD RH2 4770921 CLAMPING ELEMENT3 4770922 CLAMPING ELEMENT4 4770868 BELT (X 3)5 4770925 PULLEY (160)6 4770924 PULLEY (150)7 2770546 BOLT8 2770457 SPRING WASHER9 4770858 ROTOR BEARING10 2772301 ANCHOR BLOCK11 2772305 GREASE TUBE12 2770371 BOLT13 2770468 GREASE NIPPLE14 1778047 BELT DRIVE BACK PLATE LH14 1778047R BELT DRIVE BACK PLATE RH15 2770257 BOLT16 4771505 OIL SEAL17 1777920B BEARING HOUSING18 1800281 BELT DRIVE MOTOR SHAFT19 1777806A BUSH20 4770872 BEARING21 2770382 BOLT22 1777939 BELT DRIVE ADJUSTABLE PLATE23 2770434 WASHER24 2770412 NUT25 2772306 GREASE TUBE CONNECTOR26 1771536B STUB SHAFT26a 2772293 BOLT27 2771109 CIRCLIP28 4771607 BEARING19

Spearhead 5 SeriesDIRECT DRIVE - DP HEADITEM 2 - DP ROTOR ASSEMBLES(140MM DIAMETER)1.2M ROTOR – 1777514C – ‘C’ FLAIL1.2M ROTOR – 1777514B – ‘T’ FLAIL1.2M ROTOR – 1777514A – ‘BOOT’ FLAIL1.2M ROTOR – 1777514D – ‘BB’ FLAIL1.5M ROTOR – 1777342J - ‘C’ FLAIL1.5M ROTOR – 1777342K - ‘T’ FLAIL1.5M ROTOR – 1777342L -‘BOOT’ FLAIL20

Spearhead 5 SeriesDIRECT DRIVE - DP HEADRef. No Part No. Description1 1778043C HEAD SHELL – 1.2M1a 1777340E HEAD SHELL – 1.5M3 040001B ROTOR BEARING PROTECTION4 1778060RA ADJUSTABLE ROLL CLAMP RH5 1778060LA ADJUSTABLE ROLL CLAMP LH6 040000D ADJUSTABLE ROLL CLAMP7 1778032 BEARING HOUSING PLATE8 1777975 ROTOR DRIVE END8a 1771536B BELT DRIVE STUB9 1777806A WASHER10 4770858 BEARING10a 2770452 BOLT11 1777208 WASHER12 4770666 BEARING13 2777511 CIRCLIP14 3151034 MOTOR15 3151028 BUSH15a 2770350 NUT15b 2770457 WASHER15c 4772226 KEY16 2770436 WASHER17 05.968.06 LOCK NUT18 3570676 SEAL19 2770457 WASHER20 2770469 WASHER21 2770337 CAP SCREW22 2770347 CAP SCREW23 2772293 CAP SCREW24 2770396 SET SCREW25 2770467 GREASE NIPPLE26 2770417 NYLOCK NUT27 2770259 SQUARE BOLT28 1777721 FLAIL BUSH29 2770599 BOLT30 7770713 ‘T’ FLAIL31 7770722 SHACKLE BOOT FLAIL32 7770723A BOOT FLAIL33 7770699 ‘C’ FLAIL34 7770725 BACK TO BACK FLAIL35 2770381 SCREW36 1777938 HEAD MOUNT BRACKET36a 8777516 END CAP 80X8037 2770425 BOLT38 2770454 FLAT WASHER39 2770447 NUT21

Spearhead 5 SeriesHYDRAULIC ROLLER - DP HEAD22

Spearhead 5 SeriesHYDRAULIC ROLLER - DP HEADRef. No Part No. Description1 1778043C HEAD SHELL – 1.2 M1 1777340E HEAD SHELL – 1.5 M3 1778060LA ADJUSTABLE ROLLER PLATE RH4 1778060RA ADJUSTABLE ROLLER PLATE LH5 2772308 ADJUSTABLE ROLLER RAM PIN6 2772309 ADJUSTABLE ROLLER RAM ROD PIN7 1778062 ADJUSTABLE ROLL SPACER BUSH8 1778058 ADJUSTABLE ROLL STOP PLATE9 1778059 ADJUSTABLE ROLL STOP PLATE10 2770344 NYLOCK NUT11 2770402 NYLOCK NUT12 3580664 HYDRAULIC ROLLER RAM12a 3580664W SEAL KIT13 2770396 SETSCREW14 3610080 VALVE15 3151034 MOTOR16 3151008 PORT ELBOW17 3260074 BONDED SEAL19 3260070 BONDED SEAL20 3360092 ADAPTOR21 3360080 ADAPTOR24 3760401 ROLLER HOSE25 3760400 ROLLER HOSE26 3460100 ADAPTOR27 3760402 ROLLER HOSE28 3760403 ROLLER HOSE29 3760404 ROLLER HOSE30 3760405 ROLLER HOSE31 1778061L GUARD LH31 1778061R GUARD RH32 2770255 BOLT33 3700167 ADAPTOR34 3610080/1 COIL34 3610082/1 CARTRIDGE VALVENot Shown 1778069G MOTOR GUARD LHNot Shown 1778069GR MOTOR GUARD RH23

Spearhead 5 SeriesFIXED FRONT HOOD - S180009.31REF NO. PART NO. QTY. DESCRIPTION1 1778066 1 FRONT HOOD2 1777398 1 RETAINING STRIP3 8400204 1 RUBBER STRIP4 2770396 5 M10 X 35 BOLT5 2770412 8 M10 NYLOCK NUT6 2770434 8 M10 FLAT WASHER7 2770509 6 M10 X 40 SKT CSK SCREW8 1777544L 1 COWL WEAR PLATE LH9 1777544 2 SKID10 1777544R 1 COWL WEAR PLATE RH24

Spearhead 5 SeriesADJUSTABLE FRONT HOOD - S180009.32REF NO. PART NO. QTY. DESCRIPTION1 1778064 1 FRONT HOOD2 1778065 1 HOOD MOUNT BRACKET3 1777398 1 RETAINING STRIP4 1777493A 1 HINGE BAR5 8400204 1 RUBBER STRIP6 1777543L 1 COWL WEAR PLATE LH7 1777543R 1 COWL WEAR PLATE RH8 1777543 2 SKID9 2770396 5 M10 X 35 BOLT10 2770412 11 M10 NYLOCK NUT11 2770417 2 M12 NYLOCK NUT12 2770434 11 M10 FLAT WASHER13 2770436 2 M12 FLAT WASHER14 2770509 6 M10 X 40 SKT CSK SCREW15 05.839.36 2 M12 X 50 COACH BOLT16 05.284.27 1 ROLL PIN25

Spearhead 5 SeriesHYDRAULIC ROLLER VALVE - S180018.28REF NO. PART NO. QTY. DESCRIPTION1 3610082 1 VALVE ASSEMBLY2 2772289 2 M8 X 80 BOLT3 2770433 2 M8 SPRING WASHER4 2770432 2 M8 FLAT WASHER5 3360080 4 1/4" M-M6 3260070 4 1/4" BONDED SEAL7 3460101 2 1/4" TEE8 3610048 0 DIN CONNECTOR9 3610030A 0 COIL26

Spearhead 5 SeriesBREAK BACK VALVE – S 180028.41REF NO. PART NO. QTY. DESCRIPTION1 3610057 1 VALVE ASSEMBLY2 3360080 6 ¼” M-M3 3360097 1 ¼” M-M R14 3260070 7 ¼” BONDED SEAL5 30.068.93 2 M6 X 70 BOLT6 05.282.07 2 M6 SPRING WASHER7 3610054 - P.O.C. CARTRIDGE8 3600144 - RELIEF VALVE CARTRIDGE9 3610032A - SOLENOID CARTRIDGE10 3610052 - COIL11 3610048 - DIN CONNECTOR12 3600137 - SEQUENCE CARTRIDGE27

Spearhead 5 SeriesREAR ROLLERREF NO. PART NO. QTY. 1.2M QTY. 1.5M DESCRIPTIONSA06212 1 - COMPLETE ROLLER ASSEMBLY - 1.2MSA06215 - 1 COMPLETE ROLLER ASSEMBLY - 1.5M1 180735 2 2 END CAP2 180902 1 - ROLLER TUBE - 1.2M2 180903 - 1 ROLLER TUBE - 1.5M3 180785 2 2 STUB SHAFT4 4771608 2 2 BEARING5 2770467 2 2 M6 ST GREASE NIPPLE6 2770469 10 10 M10 SPRING WASHER7 2770482 10 10 M10 X 90 SKT CAP BOLT8 2777519 2 2 CIRCLIP9 2771108 2 2 CIRCLIP28

Spearhead 5 SeriesHEAVY DUTY LIFT FRAMEREF NO. PART NO. QTY. DESCRIPTION1 1800326 1 LIFT FRAME2 1770693 1 HOSE GUIDE BRACKET3 1777208 2 RETAINING WASHER - 65mm4 1777209 1 RETAINING WASHER - 40mm5 1777467 1 PEAR PIN: 30 X 146mm6 1782070 2 PEAR PIN: 40 X 147mm7 1777911A 1 PEAR PIN: 40 X 251mm8 4600125 8 BUSH9 4600137 2 SPACER10 8770634 1 RUBBER CUSHION11 2770467 1 M6 ST GREASE NIPPLE12 2770497 1 M6 90 GREASE NIPPLE13 2770398 4 M12 X 40 SKT CSK SCREW14 2770417 4 M12 NYLOCK15 2770436 5 M12 FLAT16 2770442 1 M12 SPRING WASHER17 2770450 1 M12 X 55 BOLT18 2770535 3 M12 X 35 BOLT29

Spearhead 5 SeriesDIECT DRIVE - MP1 HEAD30

Spearhead 5 SeriesDIRECT DRIVE - MP1 HEADRef. No Part No. Description1 1800183 HEAD SHELL – 1.2M1800292 HEAD SHELL – 1.5M2 1778064 FRONT HOOD – 1.2M1777095C FRONT HOOD – 1.5M3 1800184 HEAD MOUNT BRACKET4 1777398 RETAINING BAR 1.2M1777499B RETAINING BAR 1.5M5 2770447 LOCKNUT6 2770454 FLAT WASHER7 2770425 BOLT8 8400207B REAR FLAP 1.2M9 2770257 BOLT10 2770434 FLAT WASHER11 2770412 LOCKNUT12 9300148 SCREW13 2770442 SPRING WASHER14 1800186 NON DRIVE COVER15 1800187 BEARING HOUSING16 2777521 CIRCLIP17 3570676 SEAL18 1800188 PROTECTION RING19 1778060L LH ROLLER PLATE20 4770666 BEARING21 2770337 SCREW22 2770457 SPRING WASHER23 2770467 GREASE NIPPLE24 2770347 SCREW25 040000D ROLLER CLAMP26 2770259 BOLT27 2770258 BOLT28 1800255 LH MOTOR GUARD1800256 RH MOTOR GUARD29 1800250 MOUNTING PIN30 3151019 GASKET31 1777806 CENTRING WASHER 90MM32 1777543 SKID33 2770509 BOLT34 1800257 INNER SKIN 1.2M1800297 INNER SKIN 1.5M35 2770261 BOLT36 1800194 HINGE BAR 1.2M180392 HINGE BAR 1.5M37 2770396 BOLT38 8400204 FRONT FLAP 1.2M8550127 FRONT FLAP 1.5M39 1778060R RH ROLLER PLATE40 1800198 BEARING HOUSING41 05.625.10 BOLT42 2770442 WASHER43 2770417 NUT44 2770436 WASHER45 05.969.02 SCREW31

Spearhead 5 SeriesBELT DRIVE - MP1 HEAD32

Spearhead 5 SeriesBELT DRIVE - MP1 HEADRef. No Part No. Description1 1800183 1.2M HEAD SHELL1800292 1.5M HEAD SHELL2 1778064 1.2M FRONT COWL1777095C1.5M FRONT COWL3 1800184 MOUNTING BRACKET4 1777398 1.2M RETAINING BAR1777499B1.5M RETAINING BAR5 2770447 NUT6 2770454 WASHER7 2770425 BOLT8 8400207B 1.2M REAR FLAP8550127 1.5M REAR FLAP9 2770257 BOLT10 2770434 WASHER11 2770412 NUT12 9300148 SCREW13 2770442 SPRING WASHER14 1800186 COVER15 1800187 BEARING HOUSING16 2777521 CIRCLIP17 2570676 SEAL18 1800188 PROTECTION RING19 1778060L LH ROLLER PLATE20 4770666 BEARING21 2770337 SCREW22 2770457 SPRING WASHER23 2770467 GREASE NIPPLE24 2770347 SCREW25 040000D ROLLER CLAMP26 2770259 BOLT27 4770868 BELT X 328 1800189 BELT GUARD29 1800191 MOUNTING PIN30 3151019 GASKET31 1777806A CENTRING WASHER 100MM32 1777543 SKID33 2770509 BOLT34 1800257 INNER SKIN 1.2M1800297 INNER SKIN 1.5M35 2770261 BOLT36 1800194 HINGE BAR 1.2M015605-04 HINGE BAR 1.5M37 2770396 BOLT38 8400204 FRONT FLAP 1.2M8400208 FRONT FLAP 1.5M39 1779060R RH ROLLER PLATE40 1800187 BEARING HOUSING33

Spearhead 5 SeriesBELT DRIVE - MP1 HEAD34

Spearhead 5 SeriesBELT DRIVE - MP1 HEADRef. No Part No. Description41 4771511 SEAL42 4770924 PULLEY (150MM)43 4770922 CLAMP44 4770925 PULLEY (160MM)45 4770921 CLAMP46 2772283 BOLT47 2770520 BOLT48 2770396 BOLT49 1800190 BACK PLATE50 2770448 BOLT51 2770536 NUT1777939 BELT TENSIONER52 4771505 SEAL53 1777920B HOUSING54 4770872 BEARING55 1800281 SHAFT – GEAR MOTOR56 4600137 SHIM57 4771607 BEARING58 2771109 CIRCLIP35

Spearhead 5 SeriesROTOR - MP1 HEAD36

Spearhead 5 SeriesROTOR - MP1 HEADRef. No Part No. Description1 1800260 1.2M ROTOR – T FLAIL1800261 LH 1.2M ROTOR – C FLAIL1800262 RH 1.2M ROTOR – C FLAIL1800263 LH 1.2M ROTOR – BOOT FLAIL1800264 RH 1.2M ROTOR – BOOT FLAIL1800265 1.2M ROTOR – B2B FLAIL2 2770599 BOLT3 180489 BUSH4 7770713 T FLAIL5 7770699 C FLAIL6 7770723A BOOT FLAIL7 7770722 SHACKLE8 7770725 BACK 2 BACK9 05.968.06 NUT10 2770467 GREASE NIPPLE11 1777975 DIRECT DRIVE SHAFT12 N/A CIRCLIP13 N/A ADAPTOR (PISTON MOTOR)14 2777511 CIRCLIP15 1771536B BELT DRIVE SHAFT16 2770434 WASHER17 2772293 BOLT18 2770469 SPRING WASHER19 1777208 WASHER20 2770506 SCREW37

Spearhead 5 SeriesHYDRAULIC ROLLER - MP1 HEAD38

Spearhead 5 SeriesHYDRAULIC ROLLER - MP1 HEADRef. No Part No. Description1 3580664 RAM3580664WSEAL KIT3580664WHRAMSEAL KIT2 3360080 ADAPTOR3 3260070 WASHER4 2772308 BOLT - BASE END5 3760405 HOSE6 3760404 HOSE7 2772309 BOLT - ROD END8 1778062 SPACER9 2770344 LOCKNUT10 1778058 STOP PLATE – LARGE11 2770402 LOCKNUT12 1778059 STOP PLATE – SMALL13 2770396 BOLT14 3460100 ADAPTOR15 3610082 VALVE ASSY3610082/1 SOLENOID3610030 COIL3610048 PLUG16 1800254 GUARD17 2770433 SPRING WASHER18 2772289 BOLT19 3760403 HOSE20 3760402 HOSE21 3260074 WASHER22 3360092 ADAPTOR23 3700167 ADAPTOR 1”24 3760401 HOSE25 3760400 HOSE26 180367 RH RAM GUARD180366 LH RAM GUARD39

Spearhead 5 SeriesHEAD MOTORITEM 11 - 50 Nm max40

Spearhead 5 SeriesHEAD MOTORRef. No Part No. Description1 3151034 MOTOR – 34CC2 3151008 PORT ELBOW3 3151011 HUB COUPLING – BELT DRIVE3A 3151028 DIRECT DRIVE4 3260074 BONDED SEAL5 3360092 ADAPTOR6 3460107 ADAPTOR7 3260070 BONDED SEAL8 3250150 ADAPTOR9 4772226 KEY10 2770457 WASHER11 2770350 NUT12 3610049 ANTI CAVITATION VALVE13 3261001 O-RING14 3500001 INNER SHAFT SEAL (NOT SHOWN)15 3500003 BACK UP WASHER (NOT SHOWN)16 3500002 OUTER SHAFT SEAL (NOT SHOWN)17 3610061K ANTI CAV. SEAL KIT (NOT SHOWN18 3151016K MOTOR SEAL KIT19 3151019 PAPER GASKET20 5770044 MOTOR INTERNAL SHAFT41

Spearhead 5 SeriesAXLE MOUNT SUB FRAME KIT – OPT0201REF NO. PART NO. QTY. DESCRIPTIONOPT0201 1 AXLE MOUNT SUB FRAME KIT1 1777030A 1 SUB FRAME2 1777032A 2 ARM3 1777035 2 BRACE PLATE4 2770549 16 M20 X 100 BOLT5 2770550 8 M20 X 806 2770517 44 M20 FLAT WASHER7 05.282.05 4 M20 SPRING WASHER8 2770409 20 M20 NYLOCK42

Spearhead 5 SeriesCAB GUARD KIT – S180028.53REF NO. PART NO. QTY. DESCRIPTIONOPT0603 1 CAB GUARD KIT1 1777140 2 MESH PANEL2 41745.01 10 HOOK3 6310209 10 SPRING4 8550134 1 FOAM - 5M43

Spearhead 5 SeriesPTO ASSEMBLYREF NO. PART NO. QTY. DESCRIPTION5770084C 1 PTO ASSEMBLY1 5772263 - GUARD2 5771020 - CHAIN3 5772240 - YOKE – 6 SPLINE3 5772241 - YOKE – 21 SPLINE4 5772242 - CROSS JOURNAL5 5772244 - INNER YOKE6 5772264 - OUTER YOKE7 4770814 - INNER BEARING8 4770815 - OUTER BEARING44

Spearhead 5 SeriesHEAD FLOAT VALVE – S180032.21REF NO. PART NO. QTY. DESCRIPTION1 3600132 1 HEAD FLOAT VALVE2 3260070 3 1/4" BONDED SEAL3 3360080 3 1/4" M-M4 3460300 2 1/4" FM/M/M TEE5 2770485 2 M6 X 40 BOLT6 05.282.07 2 M6 SPRING WASHER7 3610048 - DIN CONNECTOR8 3610030A - COIL9 3610032A - DOUBLE VALVE10 3600142 - SINGLE VALVE45

Spearhead 5 SeriesROTOR VALVE – S180028.43REF NO. PART NO. QTY. DESCRIPTION1 3600099A 1 VALVE ASSEMBLY2 3360110 1 ¼” TEST PORT3 3260070 1 ¼” BONDED SEAL4 3360100 1 ¼” M-M R1.55 3260074 5 1” M-M ADAPTOR6 3360092 6 1” BONDED SEAL7 3600089 1 CHECK VALVE8 3360093 1 1” M-FM9 2770432 2 M8 FLAT WASHER10 2770433 2 M8 SPRING WASHER11 2772289 2 M8 X 80 BOLT12 3600144A - RELIEF VALVE CARTRIDGE13 3600142B - SINGLE POPPET VALVE14 3610052 - COIL15 3610048 - DIN CONNECTOR46

Spearhead 5 SeriesLH DEBRIS BLOWER – OPT0686RH DEBRIS BLOWER – OPT0657REF NO. PART NO. QTY. DESCRIPTION1 180904 1 BRACKET2 2770471 3 M12 X 100 BOLT3 2770443 4 M12 X 404 2770436 14 M12 FLAT WASHER5 2770417 7 M12 NYLOCK6 8770688 1 DECAL47

Spearhead 5 SeriesHYDRAULIC PROPORTIONAL CONTROLS – S180009.04REF NO. PART NO. QTY. DESCRIPTION1 1777028A 1 CONTROL BOX2 1777033 1 CONTROL BOX COVER3 3910229 1 JOYSTICK ASSEMBLY4 3910222 - SWITCH5 8400167 1 ROTOR KNOB6 8400166 1 ROTOR SWITCH7 8400168 1 ROTOR LIGHT8 8400035 1 ON/ON/OFF SWITCH9 3910276 3 ON/OFF SWITCH10 8400160 1 ON/OFF/ON SWITCH11 8400106 1 ON/OFF LOCK SWITCH12 8400163B 2 BLANK INSERT12 8400163G 1 GREEN INSERT12 8400163Y 1 YELLOW INSERT12 8400163R 1 RED INSERT13 2770336 4 M6 X 25 SKT CAP SCREW14 2771408 4 M6 FLAT WASHER15 2770373 4 M6 NYLOCK16 2770201 8 M8 RIVNUT17 2770202 4 M10 RIVNUT18 5771634 1 FOAM PAD48

Spearhead 5 SeriesDECALS8770307 8770305 87703228770363 8770367 8770306 8770358 8770362 877035909.846.0287704198770346REF NO. PART NO. QTY. DESCRIPTION1 8770375 2 EXCEL2 8770376 2 TWIGA3 8770379 2 5654 8770662 2 6055 8770663 2 645T6 8770371 1 SPEARHEAD - TANK7 8770374 1 SPEARHEAD - ARM49

Spearhead 5 SeriesAUTOPILOT – S180032.55REF NO. PART NO. QTY. DESCRIPTION1 1777816A 1 BACK PLATE2 1777817A 1 FRONT PLATE3 1777818A 1 FLOAT LINK + CAM4 1777818B 1 FLOAT LINK5 1777748A 1 CAM GUARD6 1777848A 1 CAM7 1777325B 1 CLAMP PLATE8 8770696 1 DECAL9 1777749 2 LOCKING PIN10 1777822 2 PIN11 1777941 2 PEAR PIN: 25.4 X 310 mm12 1777942 4 PEAR PIN: 25.4 X 145 mm50

Spearhead 5 SeriesAUTOPILOT – S180032.55REF NO. PART NO. QTY. DESCRIPTION13 1777209 2 RETAINING WASHER - 40mm14 4600417 8 BUSH - SHORT15 4600418 4 BUSH - LONG16 4600419 8 THRUST WASHER17 3910275 2 SWITCH18 6310194 2 R CLIP19 8770600 1 SHOCK ABSORBER20 8770600/1 0 TOP COLLET21 8770600/2 0 THREADED COLLET22 8770600/3 0 SPHERICAL BEARING23 8770601 1 SPRING24 2770233 4 M3 FULL NUT25 2770237 2 M3 X 35 BOLT26 2770467 6 M6 ST GREASE NIPPLE27 2770416 1 M8 NYLOCK28 2770488 1 M8 X 35 BOLT29 2770434 1 M10 FLAT WASHER30 2770469 1 M10 SPRING WASHER31 2770407 1 M10 X 25 BOLT32 2770436 6 M12 FLAT WASHER33 2770442 6 M12 SPRING WASHER34 2770484 6 M12 X 25 BOLT35 2770506 2 M12 X 30 SKT CSK SCREW36 2770454 8 M16 FLAT WASHER37 2770447 8 M16 NYLOCK38 05.291.39 4 M16 X 70 BOLT39 2770346 4 M16 X 140 BOLT40 8770655 1 AUTOPILOT LOOM41 3760123 1 HOSE: 1/4" X 430mm42 3460101 1 1/4" M/M/FM TEE43 3760456 1 HOSE: 1/4" X 210mm44 3760457 1 HOSE: 1/4" X 410mm45 180223 2 NUT KEEPER PLATE46 2770385 4 M6 X 10 BOLT47 2771408 4 M6 FLAT WASHER48 05.282.07 4 M6 SPRING WASHER51

Spearhead 5 SeriesARM FLOAT – S180032.22REF NO. PART NO. QTY. DESCRIPTION1 180917 1 BRACKET2 3900071 1 ACCUMULATOR BOTTLE - 32 Bar3 8126035 1 M33 NUT4 3610053 1 ELECTRONIC VALVE- 3610052 - COIL5 3260070 2 1/4" BONDED SEAL6 3360080 1 1/4" M-M7 3360079 1 1/4"-3/8" M-FM SW8 3460300 1 1/4" FM/M/M TEE9 G2410380 1 3/8"-M22 M-M10 8650322 1 M22 BONDED SEAL11 2770435 2 M8 X 20 CSK SCREW12 3760129 1 HOSE13 3610048 - DIN PLUG52

Spearhead 5 SeriesLH GEARBOXRef. No Part No. Description3151020 GEARBOX ASSEMBLY2 5771601 OIL SEAL3 5771602 OIL SEAL4 NOT AVAILABLE BEARING5 NOT AVAILABLE BEARING6 NOT AVAILABLE BEARING7 NOT AVAILABLE BEARING8 5771607 BREATHER9 5771608 PLUG10 5771609 WASHER11 5771610 GAUGE12 3151019 GASKET53

Spearhead 5 SeriesRH GEARBOX54

Spearhead 5 SeriesRH GEARBOXRef. No Part No. Description3151026 GEARBOX ASSEMBLY1 2770436 WASHER2 2770535 BOLT3 5771620 OIL SEAL4 5771624 OIL SEAL5 5771622 OIL SEAL6 5771623 OIL SEAL7 5771624 OIL SEAL8 NOT AVAILABLE BEARING9 NOT AVAILABLE BEARING10 NOT AVAILABLE BEARING11 NOT AVAILABLE BEARING12 5771607 BREATHER13 5771608 PLUG14 5771610 GAUGE15 5771609 WASHER55

Spearhead 5 SeriesTANDEM PUMP(50Nm max)56

Spearhead 5 SeriesTANDEM PUMPRef. No Part No. Description1 3151033A TANDEM PUMP2 3761012 STRAIGHT FLANGE3 3360092 ADAPTOR4 3260074 BONDED SEAL5 2770434 FLAT WASHER6 2772284 BOLT7 3151011 HUB COUPLING8 3260075 BONDED SEAL9 3761000 MALE INSERT10 3260070 BONDED SEAL11 3360080 ADAPTOR12 3460107 ADAPTOR13 2770457 WASHER14 2770350 NUT15 4772226 KEY16 3261006 O-RING17 3151043 SERVICE PUMP18 3151021K TANDEM SEAL KIT19 3500002 SHAFT SEAL20 3151019 GASKET57

Spearhead 5 SeriesCABLE CONTROLS58

Spearhead 5 SeriesCABLE CONTROLSRef. No Part No. Description1 3910311 ASSEMBLY – INCLUDES NO’S 1, 2, 5, 6, 7, 9, 10, 15, 163910318 CABLE - 3M2 3910308 CABLE – 3.5M3910307 CABLE 4M3910306 CABLE 4.5M3 3910310 ASSEMBLY – ROTOR INC. NO’S 3, 4, 5, 6, 8, 9, 10, 15, 164 3910320 3M MOTOR CABLE5 N/A RUBBER6 3910316 LEVER7 N/A GUARD / COVER8 N/A GUARD / COVER9 3910319 VALVE/CABLE CONNECTOR3910313 MOTOR/CABLE CONNECTOR10 2770449 NUT11 2770243 BOLT12 3910322 PIN13 N/A BOLT14 3910321 PIN15 2770252 BOLT16 N/A NUT17 2770576 BOLT18 2770373 NUT19 2771408 WASHER20 2770484 BOLT21 2770417 NUT22 2770436 WASHER23 1777073 BRACKET59

Spearhead 5 SeriesCONTROL VALVE - CABLE60

Spearhead 5 SeriesCONTROL VALVE - CABLERef. No Part No. Description1 3600105 VALVE BODY ASSEMBLY2 3600093 RELIEF VALVE CARTRIDGE3 3610096 DA SPOOL5 2770432 FLAT WASHER6 2770430 BOLT7 3610000 SPRING KIT – CABLE8 3261000 O - RING9 3610001 FLOAT SPOOL10 3610098 SA SPOOL61

Spearhead 5 SeriesCONTROL VALVE - HYD. PROPORTIONAL62

Spearhead 5 SeriesCONTROL VALVE - HYD. PROPORTIONALRef. No Part No. Description1 3910291 VALVE ASSEMBLY – (AUTO PILOT)3910295 VALVE ASSEMBLY – (STANDARD)2 3600093 RELIEF VALVE CARTRIDGE3 3610096 DOUBLE ACTING SPOOL4 3610098 SINGLE ACTING SPOOL5 3610003 HYDRAULIC PROP KIT6 5770300 CARTRIDGE7 2770432 FLAT WASHER8 2770430 BOLT9 3261005 O – RING10 3610003S SPRING11 3261003 SEAL KIT63

Spearhead 5 SeriesPILOT VALVE64

Spearhead 5 SeriesPILOT VALVEREF NO. PART NO. QTY. 2 QTY. 3 QTY. 4 DESCRIPTION1 3610102 1 - - 2 BANK VALVE ASSEMBLY1 3610103 - 1 - 3 BANK VALVE ASSEMBLY1 3610104 - - 1 4 BANK VALVE ASSEMBLY2 22677.36 4 6 8 COIL3 3610048 4 6 8 CONNECTOR4 3610102.02 1 1 1 PRESSURE RELIEF CARTRIDGE5 07.835.02 4 6 8 GASKET6 07.835.03 4 6 8 SCREW7 3260069 8 10 12 1/8"BONDED SEAL8 3250150 8 10 12 1/8" M - 1/4" M ADAPOR9 30.068.93 2 2 2 M6 X 70 BOLT10 05.282.07 2 2 2 M6 SPRING WASHER65

Spearhead 5 SeriesFORWARD REACH RAM – S180032.25REF NO. PART NO. QTY. DESCRIPTION1 3580691 1 FORWARD REACH RAM2 3260071 2 3/8" BONDED SEAL3 3360083 2 3/8" M - 1/4" M ADAPTOR4 42654.01 4 BUSH5 01.070.04 2 1/8" GREASE NIPPLE6 42664.08 1 SEAL KIT66

Spearhead 5 SeriesSLEW RAM – S18003232.26REF NO. PART NO. QTY. DESCRIPTION1 3580632 1 SLEW RAM2 3900010 1 VARIABLE RESTRICTOR3 3260070 3 1/4" BONDED SEAL4 3360080 2 1/4" M-M ADAPTOR5 3260071 1 3/8" BONDED SEAL6 3360083 1 3/8" M - 1/4" M ADAPTOR7 01.070.04 2 1/8 ST GREASE NIPPLE8 4600412 2 BUSH9 4600414 2 BUSH10 3580667HP 1 SEAL KIT67

Spearhead 5 SeriesLIFT RAM – S18003232.2727REF NO. PART NO. QTY. DESCRIPTION1 3580660B 1 LIFT RAM2 3600118 1 HOSE BURST3 3260070 1 1/4" BONDED SEAL4 3360080 1 1/4" M-M ADAPTOR5 3360083 1 3/8" M - 1/4" M ADAPTOR6 3260071 1 3/8" BONDED SEAL7 01.070.01 3 1/8 ST GREASE NIPPLE8 3570668HP 1 SEAL KIT9 3580660B.01 1 WELD ON BALL END68

Spearhead 5 SeriesDIPPER RAM – S180032.28REF NO. PART NO. QTY. DESCRIPTION1 3580640H 1 DIPPER RAM2 3260070 1 1/4" BONDED SEAL3 3360080 1 1/4" M-M ADAPTOR4 3260071 1 3/8" BONDED SEAL5 3360083 1 3/8" M - 1/4" M ADAPTOR6 2770462 1 M6 45° GREASE NIPPLE7 2770502 1 M6 90° GREASE NIPPLE8 3580640H.01 1 SEAL KIT9 3580660B.01 1 WELD ON BALL END69

Spearhead 5 SeriesHEAD RAM – S180032.29REF NO. PART NO. QTY. DESCRIPTION1 3580636 1 HEAD RAM2 3260070 2 1/4" BONDED SEAL3 3360080 2 1/4" M-M ADAPTOR4 01.070.04 2 1/8 ST GREASE NIPPLE5 4600413 2 BUSH6 3570666HP 1 SEAL KIT70

Spearhead 5 SeriesTELE RAM – S180032.30REF NO. PART NO. QTY. DESCRIPTION1 3580653A 1 TELE RAM2 3260070 2 1/4" BONDED SEAL3 3360080 2 1/4" M-M ADAPTOR4 01.070.04 2 1/8 ST GREASE NIPPLE5 3570665HP 1 SEAL KIT71

Spearhead 5 SeriesFORWARD REACH DIPPER ARM72

Spearhead 5 SeriesFORWARD REACH DIPPER ARMREF NO. PART NO. QTY. DESCRIPTION1 180944 1 LH KNUCKLE1 180945 1 RH KNUCKLE2 180950 1 LH 565FR DIPPER ARM2 180951 1 RH 6000FR DIPPER ARM2 180954 1 LH 605FR DIPPER ARM2 180955 1 RH 6000LRFR DIPPER ARM3 180952 1 RH MAIN ARM BUMP STOP3 180953 1 LH MAIN ARM BUMP STOP4 180947 1 HOSE GUARD5 1777468 1 PEAR PIN: 30 X 114 mm6 1782083 1 PEAR PIN: 40 X 216 mm7 1778038 1 PEAR PIN: 25.4 X 98 mm8 1777208 1 RETAINING WASHER - 65mm9 1777209 5 RETAINING WASHER - 40mm10 4600124 4 BUSH11 4600125 8 BUSH12 4600127-A 2 BUSH13 4600135B 2 BUSH14 1782106 1 PEAR PIN: 30 X 106mm15 1782130 1 PEAR PIN: 30 X 150mm16 1777116A 1 HEAD CROWD LINK17 1777117L 1 LH CURVED LINK18 1777117R 1 RH CURVED LINK19 2770467 6 M6 ST GREASE NIPPLE20 2770407 2 M10 X 25 BOLT21 2770469 2 M10 SPRING WASHER22 2770434 6 M10 FLAT WASHER23 05.283.02 2 M10 SHAKE PROOF WASHER24 9100025 2 M10 DOMED NUT25 04.282.10 2 M10 X 100 STUD26 2770484 3 M12 X 25 BOLT27 2770442 3 M12 SPRING WASHER28 2770436 4 M12 FLAT WASHER29 2770443 1 M12 X 40 BOLT30 2770417 1 M12 NYLOCK31 2770506 6 M12 X 30 SKT CSK SCREW73

Spearhead 5 Series74

Spearhead 5 Series75

Spearhead 5 SeriesSpearhead Machinery LtdGreen ViewSalford PriorsEveshamWorcestershireWR11 8SWTel: 01789 491860Fax: 01789 778683www.spearheadmachinery.comenquiries@spearheadmachinery.com76